Compliant KBD SERIES - INSTALLATION AND OPERATION MANUAL - V0 DO E
MVP GROUP CORPORATION 5659 Royalmount Ave. Montreal, QC, Canada H4P 2P9 Telephone: (514) 737-9701 Toll Free Telephone: (888) 275-4538 Fax: (514) 342-3854 Toll Free Fax: (877) 453-8832 Email: sales@mvpgroupcorp.com Website: www.mvpgroupcorp.
INDEX 1 General information 5 1.1 Case description 5 2 Getting started with your KBD series 18 2.1 Location 18 2.2 Uncrating 19 2.3 Check for damage 19 2.4 Control panel and main features 20 2.5 Check serial, model numbers and requested options 21 2.6 Warning/Caution labels 22 2.7 Check your electrical installation 26 2.8 Electrical, drain and refrigeration connections (remote only) 26 2.9 Joining 27 2.10 Plugging and start 35 6 - Check air movement in the anti condensation system. 36 3 Refrigeration 36 3.
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1 General information 1.1 Case description KBD series model (number) system. Basic model | | | | Model variation CG-Curved Glass FG-Front Glass | | | | Length 40'' 50'' 60'' D CC BB AAA KBD CG 40 S AAA BB CC D | | | | Type of Unit.
KBD SERIES 35'' 15'' 7'' 12'' 8'' 54'' 8'' 8'' 18'' 23'' 23'' KBD-CG-XX-S(R)(D) 393∕8'' KBD-CG-40-S(R)(D) 6
511∕8'' KBD-CG-50-S(R)(D) 59'' KBD-CG-60-S(R)(D) 783∕4'' KBD-CG-80-S(R)(D) 7
35'' 20'' 8'' 54'' 8'' 8'' 7'' 18'' 23'' 23'' KBD-FG-XX-S(R)(D) 393∕8'' KBD-FG-40-S(R)(D) 8
511∕8'' KBD-FG-50-S(R)(D) 59'' KBD-FG-60-S(R)(D) 783∕4'' KBD-FG-80-S(R)(D) 9
Implantation Drain outlet Switchboard Upper output 23'' 11'' 4'' 2'' 19'' 28'' 6'' 34'' KBD-CG/FG-40-S(D) 10 Front 41'' 19'' 12'' 4'' 3'' 2'' 5''
'' 4'' 23'' Front 2'' 25'' 53'' 25'' 12'' 4'' 3'' 2'' 5'' 6'' 28'' 34'' KBD-CG/FG-50-S(D) 11
11'' 4'' 23'' 2'' 29'' 6'' 28'' 34'' KBD-CG/FG-60-S(D) 12 Front 61'' 29'' 12'' 4'' 3'' 2'' 5''
11'' 4'' 23'' Front 2'' 22'' 78'' 53'' 12'' 7'' 3'' 2'' 5'' 6'' 28'' 34'' KBD-CG/FG-80-S(D) 13
11'' 4'' 23'' 2'' 19'' 6'' 28'' 34'' KBD-CG/FG-40-R(D) 14 Front 41'' 19'' 12'' 4'' 3'' 2'' 5''
11'' 5'' 23'' Front 2'' 25'' 53'' 25'' 12'' 4'' 3'' 2'' 5'' 6'' 28'' 34'' KBD-CG/FG-50-R(D) 15
11'' 4'' 23'' 2'' 29'' 6'' 28'' 34'' KBD-CG/FG-60-R(D) 16 Front 61'' 29'' 12'' 4'' 3'' 2'' 5''
11'' 5'' 23'' Front 2'' 22'' 78'' 53'' 12'' 4'' 3'' 2'' 5'' 6'' 28'' 34'' KBD-CG/FG-80-R(D) 17
Volume (ft3) Service dimensions (LxDxH in inches) Dimensions (LxDxH in inches) Model KBD series intended for pastry and bakery are type 1 equipment - 75°F/55%RH. Temperature of pastry and bakery cases is set for 39°F. All glass shelves of the KBD series have a 5,5 lb/ft2 loading limit.
2.2 Uncrating All operations must be done carefully. All plastic protective films must be removed before using the equipment for the first time. 1 2 3 4 2.3 Check for damage At the end of production HYDRA KOOL products are carefully inspected. No damaged units are sent out. HYDRA KOOL doesn’t take responsibility for damage between factory and client.
Possible damage on the unit must be checked to file a claim near the transportation company. The unit must be checked in the following points: Exterior panels Doors Shelves Glasses Paint job Door handles Base structure 2.4 Control panel and main features The pictures under, shows the main features and all necessary controls.
Discharge air grille Return air grille Sliding doors Tilt down front glass 2.5 Check serial, model numbers and requested options Before start your equipment, check the serial number, model numbers and requested options.
Self contained numbers Remote name plate 2.6 Warning/Caution labels Before starting, HYDRA KOOL products have caution and warning labels to be respected.
Self contained labels Label 1 Label 2 Label 3 Label 4 Label 5 Label 6 Label 7 Label 8 Label 9 Label 10 Label 11 Label 12 Remote labels Label 11 Label 2 Label 8 Label 12 Label Label Label Label 4 3 6 5 Self contained and remote labels (evaporator) Label 13 Label 14 23
Label 1 Label 2 ATTENTION CAUTION PIÈCES MOBILES. NE FAIRE PAS FONCTIONNER AVEC DES PIÈCES ENLEVER MOVING PARTS. DO NOT OPERATE UNIT WITH (PART) REMOVED Label 3 Label 4 -NOTE- THIS A TYPE 1 CASE AND IS DESIGNED TO OPERATE AT THE FOLLOWING STORE CONDITIONS THAT DOES NOT EXCEED 75 F AND 55% R.H.
Label 9 Label 10 CAUTION ATTENTION HOT PARTS. DO NOT OPERATE UNIT WITH (PART) REMOVED PIÈCES BRULANTES. NE FAIRE PAS FONCTIONNER AVEC LES PIÈCES ENLEVER Label 11 Label 12 ATTENTION ATTENTION DEBRANCHER TOUTE COURANT. IL PEUT AVOIR PLUS D’UN INTERRUPTEUR RISQUE DE CHOC ELECTRIQUE. AVANT TOUT TRAVAIL COUPER LE COURANT Label 13 Label 14 CAUTION ATTENTION HAZARDOUS MOVING PARTS. DO NOT OPERATE UNIT WITH DECK PANS PIÈCES MOBILES DANGEREUSES.
2.7 Check your electrical installation This equipment is intended to be connected to an outlet with 115V/ 60Hz/ 1 phase. Nema-5-15P 2.8 Electrical, drain and refrigeration connections (remote only) Installation and service must be performed by a qualified technician. Prepare a drain installation. All electrical connections must be done from the electrical board. Equipments for remote installation come with nitrogen under pressure and an easy prep kit (tubing connections needed only) for installation.
2.9 Joining For joining follow the steps described.
3x - DIN931 M6x90 2x - DIN933 M6x20 10x- DIN9021 M6 5x - DIN934 M6 2X FIT00000177 (1081⁄4'') 13 1x 28 1x 1x 2X FIT00000176 (311⁄8'')
2xKGB-CG KIT0007U01000 29
2x 2x A A 30 1x - PAR1101005 1x - ANL10101019 1x - CMS00101000
2x 2x B B 1x - DIN7981 PH B M3,9x9,5 31
D C C 32 C 2X - FIT00000177 (1081⁄4'') D 2X - FIT00000176 (311⁄8'')
10 10 F +/- 0 F +/- 0 F E E 13 13 + E 1x - DIN933 M6X20 2x - DIN9021 M6 1x - DIN934 M6 F 1x - DIN931 M6X90 2x - DIN9021 M6 1x - DIN934 M6 - 33
2.10 Plugging and start To start your equipment follow the steps: 1 - Check for page with parameters inside the manual. 2 - After uncrating and placed the equipment respecting all warnings set in 2.1 chapter, and all switches are set to off position connect the equipment. Make sure you have the correct outlet! Nema-5-15P 3 - Check lights, using button referenced on chapter 2.4 If not working consult the maintenance chapter. 4 - Turn ON power button referenced in 2.
6 - Check air movement in the anti condensation system. 7 - Before loading, leave the equipment working for about 30 min. Loading must be done respecting loading limits and weight per square foot mentioned in page 18. This equipment is intended for maintaining temperature, be sure the products are cold, and not ambient temperature. 8 - Load your KBD-Series After loading check for any obstruction in the discharge and return air grilles. Maintain doors closed after servicing.
Condenser Fan Filter Compressor Controller Eletrical board Evap pan outlet Evap pan 37
Defrost Model Circuit pressure (psig) Refrigerant and charge (OZ) All self contained KBD series use the following equipment: capillary tube, finned coil ventilated systems (condenser/evaporator), hermetic compressor, electrical water evaporation system.
KBD-CG/FG-40-S KBD-CG/FG-50-S KBD-CG/FG-60-S KBD-CG/FG-80-S | | | | 6,6/30 8,4/41 8,4/41 8,4/41 | | | | 0,16 0,20 0,28 0,33 | | | | EVP CND 0,20 0,45 0,30 0,45 0,30 0,45 0,40 0,45 | | | | 3,33 3,33 3,33 3,33 | | | | Total amps (self contained) Anti condensation system Evap pan Fans Model Compressor F.L.A./L.R.A.
4.3.
2 3 4 5 6 7 8 9 11 12 13 20 21 22 29 30 31 36 37 41 | | | | | | | | | | | | | | | | | | | | | Compressor Overload Relay Start capacitor Condenser fan Controller Temperature probe Earth two pin plug Terminal block Ground connection Evaporator fan Compressor relay Light switch Pilot light Switch Transformer Led lighting Socket Anti condensation system Anti sweat heater Evaporative condensate pan Number for length Discription Nº 1 | | | | | | | | | | | | | | | | | | | | | 40 Inch 50 Inch 60 Inch 1 1 1 1
KBD-CG/FG-80-S IR33F0AHE0 3 20 6 R2 R1 6 R3 POWER SUPPLY N 1 2 3 4 5 6 7 8 21 9 1 10 11 1 DI 7 30 22 2 30 54 1 9 30 7 81 9 30 34 30 56 0 29 14 A1 13 11 A2 30 29 24 21 30 N L 11 3 8 2 ap 9 12 5 c 1 5 6 7 8 9 M M S 4 3 2 L 1 N L 10 M 37 4 12 41 M 31 12 36 M M 36 12 M 42 M 36 M
Discription Nº 1 2 3 4 5 6 7 8 9 11 12 13 20 21 22 29 30 31 36 37 41 | | | | | | | | | | | | | | | | | | | | | Compressor Overload Relay Start capacitor Condenser fan Controller Temperature probe Earth two pin plug Terminal block Ground connection Evaporator fan Compressor relay Light switch Pilot light Switch Transformer Led lighting Socket Anti condensation system Anti sweat heater Evaporative condensate pan 43
KBD-CG/FG-40/50/60-R IR33F0AHE0 3 20 6 R1 6 R2 R3 POWER SUPPLY N 1 2 3 4 5 6 7 8 9 10 11 21 11 DI 7 22 2 30 54 1 30 3 4 5 6 7 8 9 10 9 30 29 30 36 M 9 L N 39 M 12 M 11 37 M M 44
7 9 11 12 20 21 22 29 30 36 37 39 | | | | | | | | | | | | | Controller Temperature probe Terminal block Ground connection Evaporator fan Light switch Pilot light Switch Transformer Led lighting Anti condensation system Anti sweat heater Solenoide valve Number for length Discription Nº 6 | | | | | | | | | | | | | 40 Inch 50 Inch 60 Inch 1 1 1 1 1 1 1 1 1 1 1 1 2 3 3 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 1 1 1 1 1 1 1 1 1 45
KBD-CG/FG-80-R IR33F0AHE0 R1 6 3 20 R2 R3 POWER SUPPLY 6 N 1 2 3 4 5 6 7 8 21 9 10 11 11 DI 7 2 30 22 5 4 30 1 9 3 4 5 6 7 8 9 10 5A 30 29 30 30 36 3A 30 M 29 30 36 9 L N M 12 M 36 39 M 12 11 M 12 M 12 M 46 37 37
Discription Nº 6 7 9 11 12 20 21 22 29 30 36 37 39 | | | | | | | | | | | | | Controller Temperature probe Terminal block Ground connection Evaporator fan Light switch Pilot light Switch Transformer Led lighting Anti condensation system Anti sweat heater Solenoide valve 47
4.4. Electronic controller Carel IR33F0AHE0 TECHNICAL SPECIFICATIONS Model Power supply IRxxxxExxxx Insulation guaranteed by the power supply Inputs Probe type 48 Voltage 230 V~, 50/60 Hz 115V~, 50/60 Hz 115 to 230 V~, 50/60 Hz 12 to 24V~, 50/60 Hz, 12 to 30 Vdc 12V~, 50/60 Hz, 12 to 18 Vdc Power 3 VA, 25 mA~max. IRxxxxAxxxx 3 VA, 50 mA~max. IRxxxxHxxxx 6 VA, 50 mA~max. IRxxxxLxxxx 3 VA, 300 mA~/mAdc max.
Relay outputs depending on the model model relay EN 60730-1 250 V~ IRxxxx(E,A) (P,Q,S,U,V,X,Y,Z)xxx IRxxxx(E,A) (N,R,C,B,A,M,L,T)xxx IRxxxx(E,A) (N,R,C,B,A,M,L,T)xxx IRxxxx(O,L,H) (N,R,C,B,A,M,L,T)xxx IRxxxx(E,A) (P,Q,S,U,V,X,Y,Z)xxx IRxxxx(O,L,H) (N,R,C,B,A,M,L,T)xxx R2 (*) 5(1)A R3 (*) 5(1)A R1,R2 8 (4)A N.O. 6 (4)A N.C. 2 (2)A N.O./N.C.
Signals on the display The blinking status indicates a request for activatuin that cannot be implemented until the end of the corresponding delay times. Icon AUX Function COMPRESS. FAN DEFROST AUX ALARM CLOCK sent LIGHT SERVICE HACCP HACCP ON compressor ON fan ON defrost in progress auxiliary output AUX active delayed external alarm (before the expiry of the time “A7“) at least one timed defrost has been set auxiliary output LIGHT ACTIVE OFF comp.
Main parameters Symbol Code Parameter Models UOM Type /3 Probe display response MSYF - C 0 15 0 /5 Select ºC or ºF 0: ºC 1: ºF MSYF flag C 0 1 0 /A2 Configuration of probe 2 (S2) YF MS - C C 0 0 4 4 2 2 0: Probe absent 1: Product probe (display only) 2: Defrost probe 3: Condenser probe 4: Antifreeze probe Min Max Def.
For easier cleaning remove the front glass (see instructions below). 5.2 Shelf removing/adjustment All operations must be done with the unit disconnected. To remove or adjust shelves take care with glass and light connections.
5.3 Sliding doors removal Sliding doors are easy to take off. - Grab door push up and then tilt the bottom towards you. - To put the door back on, just reverse the previous step. 2 1 5.4 Light substitution To replace lights follow the steps: All operations must be done with the unit disconnected.
1 2 5.5 Panels and protection grille removal In order to remove the panels unscrew all the bolts.
5.6 Condenser cleaning This operation must be performed by a qualified technician. All operations must be done with the unit disconnected. Condensator must be regularly cleaned (every month). Use a brush or vacuum it. To get to the condenser must remove frontal panel.
5.7 Evaporator cleaning This operation must be performed by a qualified technician. All operations must be done with the unit disconnected.
5.8 Evap Pan cleaning This operation must be performed by a qualified technician. All operations must be done with the unit disconnected. Pan can be hot! This operation must be done weekly. To access the evap pan: - Remove prtection grille. - Unplug the evap pan. - Relieve the screws and take the evap pan off. - Clean with soft detergent or warm water.
5.9 Drain inspection Check for drain obstruction and correct position every month (Remotes only). 6 Troubleshooting/Service 6.1 Troubleshooting This operation must be performed by a qualified technician. Doors not closing: Check for leveled floor. Check for obstruction. Remove doors and check the bearings. Lights not working: Check light switch position. Check light connections. Warm case temperature: Check for air return grille obstruction. 58 Check for air drafts.
Case not aligning: Check for leveled floor. Check instructions for joining. Fans not working: Check electrical connections. Check for any debris. Display not working: Check main power switch position. Check electrical connections. Compressor not starting: Disconnect switch open. Blown fuse. Overload protective tripped. Low charge of refrigerant. Relay defective. Equipment runs constantly: Condenser dirty. Condenser fan malfunction.
Head pressure too low: Insufficient refrigerant charge. Leak in the system. Cold location. Noisy unit: Compressor oil charge low. Fan blade causing vibrations. Tube rattle. Loose parts. Case not leveled. 6.2 Service This operation must be performed by a qualified technician. For spare parts, contact your distributor.
Service by Type of action Date Serial number and model 61
7 Warranty 12 months warranty for all parts and labour from the invoice date. A new part will be provided free of charge. Defective part must be returned to the manufacturer. Warranty claims: All claims must include model number, serial number, date of purchase, date of installation and additional information about the supposed defect. All service work must be authorized by MVP group. MVP group reserves the right to select the service company.
8 Notes 63
Annex-A Dry KBD-Series Dry KBD-XX-XX-D series are intended for non refrigerated product. Dry units are similar to refrigerated ones. To function with your equipment please follow the chapters pointed. 1 General information 1.1 Case description 2. Getting started with your KBD series 2.1 Location Apply all warnings except the ones regarding refrigeration. Non refrigerated products only. 2.2 Uncrating 2.3 Check for damage 2.4 Control panel and main features Light switch Power signal Power switch 2.
2.6 Warning/caution labels Label 11 Label 7 Label 8 Label 12 Label 4 Label 5 2.7 Check your electrical installation 2.9 Joining 2.10 Plugging and start Connect for lighting and ventilation.
3. Electrical 3.1 Electrical specifications data | KBD-CG/FG-50-D | KBD-CG/FG-60-D | KBD-CG/FG-80-D | KBD-CG/FG-40-D Total amps (remote) Model 115V/60Hz/1 phase-neutral amps 0,29 0,33 0,41 0,43 The data regards to standard options only.
3.
Number for length Discription Nº 40 Inch 50 Inch 60 Inch 9 12 20 21 22 29 30 68 | | | | | | | Terminal block Evaporator fan Light switch Pilot light Switch Transformer Led lighting | | | | | | | 1 1 1 2 3 3 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4
3 20 6 21 30 22 51 30 4 9 10 5A 30 8 30 37 4 59 6 29 30 3A 30 29 30 N L 9 8 12 M 69
Discription Nº 9 12 20 21 22 29 30 70 | | | | | | | Terminal block Evaporator fan Light switch Pilot light Switch Transformer Led lighting
4. Maintenance 4.1 Cleaning 4.2 Interior cleaning 4.3 Shelf removing/ adjustment 4.4 Sliding doors removal 4.5 Light substitution 4.
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