ients wd MODEL 2510 & 2510 ECONOMINDER Service Manual IMPORTANT: Fill in pertinent information on page 3 for future reference.
main head MODEL 2510 & 2510 ECONOMINDER job specification sheet • JOB NO. _________________________________________________________ • *MODEL NO. ______________________________________________________ • WATER TEST _____________________________________________________ • CAPACITY PER UNIT ____________ MAX. __________ PER REGENERATION • MINERAL TANK SIZE DIA.
main head subhead MODEL 2510 & 2510 ECONOMINDER installation instructions WATER PRESSURE: A minimum of 20 pounds of water pressure is required for regeneration valve to operate effectively. ELECTRICAL FACILITIES: An uninterrupted alternating current (A/C) supply is required. Note: Other voltages are available. Please make sure your voltage supply is compatible with your unit before installation. EXISTING PLUMBING: Condition of existing plumbing should be free from lime and iron buildup.
main head® subhead 1/2 MODEL 2510 & 2510 ECONOMINDER start-up instructions The water softener should be installed with the inlet, outlet and drain connections made in accordance with the manufacturer’s recommendations and to meet applicable plumbing codes. 1. Remove control box cover. 2. Make “Time of Day” setting and set “Program Wheel”. (See time control instructions). Rotate program wheel counter clockwise until it stops at regeneration position. 3. Observe regeneration cycle settings.
model 3210 remote meter timer Delayed Regeneration Timer Assembly (continued) MODEL 3200 TIMER timer setting procedure How To Set Days On Which Water Conditioner Is To Regenerate: Rotate the skipper wheel until the number “1” is at the red pointer. Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip fingers. Each tab is one day. Finger at red pointer is tonight.
MODEL 3200 TIMER regeneration cycle program setting procedure (brine tank refill separate from rapid rinse - stf) Black drive cam and brine valve cam How To Set Regeneration Cycle Program: The regeneration cycle program on your water conditioner has been factory preset, however, portions of the cycle or program may be lengthened or shortened in time to suit local conditions. BRINE & RINSE SECTION (2 MIN.
MODEL 3200 TIMER regeneration cycle program setting procedure (rapid rinse) White drive cam and brine valve cam How To Set The Regeneration Cycle Program: BRINE & RINSE SECTION (2 MIN. PER HOLE) The regeneration cycle program on your water conditioner has been factory preset, however, portions of the cycle or program may be lengthened or shortened in time to suit local conditions.
Notes Page 9
MODEL 3200 TIMER timer assembly (see opposite page for parts list) 1 2 30 3 4 5 6 29 31 7 8 5 10 9 11 12 32 13 14 15 16 5 17 18 24 23 25 19 26 25 27 25 20 28 21 22 Page 10
MODEL 3200 TIMER timer assembly (parts list) Item No. No. Req’d Part No. 1 . . . . . . . . . . . 1 . . . . . . . . . . . 13870 . . . . . . . . . . . . . . . 2 . . . . . . . . . . . 1 . . . . . . . . . . . 13011 . . . . . . . . . . . . . . . 3 . . . . . . . . . . . 1 . . . . . . . . . . . 40096-24 . . . . . . . . . . . . . 40096-02 . . . . . . . . . . . . . 4 . . . . . . . . . . . 1 . . . . . . . . . . . 13886-01 . . . . . . . . . . . . . 5 . . . . . . . . . . . 5 . . . . . . . . . . . 13296 . . . . . . .
MODEL 2510 control valve drive assembly (see opposite page for parts list) 4 3 5 2 6 17 1 10 9 8 11 19 12 7 6 13 14 20 15 Page 12 18 16 15
MODEL 2510 control valve drive assembly (parts list) Item No. No. Req’d 1 ........... 2 ........... 3 ........... 4 ........... 5 ........... 6 ........... 7 ........... 8 ........... 9 ........... 10 . . . . . . . . . . 11 . . . . . . . . . . 12 . . . . . . . . . . 13 . . . . . . . . . . 14 . . . . . . . . . . 15 16 17 18 19 20 .......... .......... .......... .......... .......... .......... Not Shown. . . . Not Shown. . . . Not Shown. . . . Not Shown. . . .
MODEL 2510 control valve assembly (see opposite page for parts list) OPTIONAL BACKWASH PARTS 34 18 17 17 11 16 15 13 14 19 12 23 11 31 20 21 1 2 22 3 4 4 3 24 25 30 32 5 26 27 28 29 Page 14 6 7 8 9 10
MODEL 2510 control valve assembly (parts list) Item No. No. Req’d Part No. 1 ........... 2 ........... 3 ........... 4 ........... 5 ........... 6 ........... 7 ........... 8 ........... 9 ........... 10 . . . . . . . . . . 11 . . . . . . . . . . 12 . . . . . . . . . . 13 . . . . . . . . . . 14 . . . . . . . . . . 15 . . . . . . . . . . 16 . . . . . . . . . . 17 . . . . . . . . . . 18 . . . . . . . . . . 19 . . . . . . . . . . 20 . . . . . . . . . . 1 1 6 5 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 . . . . . . .
MODEL 2510 ECONOMINDER demand regeneration control Typical Residential Application To program, just set the time, set the hardness and it automatically monitors system needs and regenerates only when necessary. To set time of day press red time set button and turn 24 hour gear until present time of day is opposite “time of day arrow.” Set program wheel by lifting the “people” dial and rotating it so that the number of people in the household is aligned with the grains per gallon water hardness scale.
MODEL 3210 regeneration cycle program setting procedure How to Set The Regeneration Cycle Program: The regeneration cycle program on your water conditioner has been factory preset, however, portions of the cycle or program may be lengthened or shortened in time to suit local conditions. BRINE & RINSE SECTION (2 MIN. PER HOLE) PIN STORAGE If unit has a meter, disconnect meter cable from meter at this time.
MODEL 3210 timer assembly (see opposite page for parts list) 1 34 2 3 4 5 6 33 7 8 6 9 10 11 12 13 14 15 16 17 18 5 20 23 24 25 19 26 27 28 21 29 30 22 31 32 Page 18
MODEL 3210 timer assembly (parts list) Item No. No. Req’d Part No. 1 . . . . . . . . . . . 1 . . . . . . . . . . . 13870-01 . . . . . . . . . . . . . 2 . . . . . . . . . . . 1 . . . . . . . . . . . 13802 . . . . . . . . . . . . . . . 3 . . . . . . . . . . . 1 . . . . . . . . . . . 40096-24 . . . . . . . . . . . . . 40096-02 . . . . . . . . . . . . . 4 . . . . . . . . . . . 1 . . . . . . . . . . . 13886-01 . . . . . . . . . . . . . 5 . . . . . . . . . . . 4 . . . . . . . . . . . 13296 . . . . . . . . . .
MODEL 2510 ECONOMINDER control valve drive assembly (see opposite page for parts list) 22 3 21 4 2 5 6 17 1 10 9 8 11 7 19 6 12 13 20 14 15 Page 20 18 16 15
MODEL 2510 ECONOMINDER control valve drive assembly (parts list) Item No. No. Req’d 1 ........... 1 ........... 2 ........... 1 ........... 1 ........... 3 ........... 1 ........... 4 ........... 1 ........... 5 ........... 1 ........... 6 ........... 5 ........... 7 ........... 1 ........... 8 ........... 2 ........... 9 ........... 2 ........... 10 . . . . . . . . . . 2 . . . . . . . . . . . 11 . . . . . . . . . . 1 . . . . . . . . . . . 12 . . . . . . . . . . 1 . . . . . . . . . . . 13 . . . . . . . .
MODEL 2510 ECONOMINDER meter assembly (see opposite page for parts list) 1 2 3 4 9 5 6 7 8 Page 22
MODEL 2510 ECONOMINDER meter assembly (parts list) Item No. No. Req’d 1 ........... 4 ........... 2 ........... 1 ........... 1 ........... 3 ........... 1 ........... 4 ........... 1 ........... 5 ........... 4 ........... 6 ........... 4 ........... 7 ........... 1 ........... 8 ........... 4 ........... 9 ........... 1 ........... Part No. Description 12473 . . . . . . . . . . . . . . . 15659 . . . . . . . . . . . . . . . 15452-90 . . . . . . . . . . . . . 13847 . . . . . . . . . . . . . . . 13509 .
MODEL 1650 plastic brine system for 2510 and 2510 econominder (see opposite page for parts list) 5 4 3 2 1 6 7 3 19 8 18 9 15 10 14 3 11 16 17 Page 24 13 12
MODEL 1650 plastic brine system for 2510 and 2510 econominder (parts list) Item No. No. Req’d Part No. Description 60011 Brine Valve Assembly, Includes Items 3-15 (Less BLFC 60010-) 1 . . . . . . . . . . . 1 . . . . . . . . . . . 10328 . . . . . . . . . . . . . . . 2 . . . . . . . . . . . 1 . . . . . . . . . . . 12767 . . . . . . . . . . . . . . . 3 . . . . . . . . . . . 3 . . . . . . . . . . . 10332 . . . . . . . . . . . . . . . 4 . . . . . . . . . . . 1 . . . . . . . . . . . 10330 . . . . . . . . . .
MODEL 2510 coupling assembly with yoke 1 2 3 4 1 5 PARTS LIST Item No. 1 2 3 4 5 Page 26 No. Req’d Part No. Description . . . . . . . . . . . 4. . . . . . . . . . . . 13305. . . . . . . . . . . . . . . . O-Ring, Adapter Coupling . . . . . . . . . . . 2. . . . . . . . . . . . 19228. . . . . . . . . . . . . . . . Adapter Coupling . . . . . . . . . . . 2. . . . . . . . . . . . 13255. . . . . . . . . . . . . . . . Clip, Adapter Coupling . . . . . . . . . . . 2. . . . . . . . . . . . 13314. . . . . . . .
MODEL 2510 service assemblies (parts list) 60090 . . . . . . . . . . . . . . . . . . Piston Assembly (For Illustration and Parts, See Page 12) 60050-21 . . . . . . . . . . . . . . . . 2510/2750 Drive Motor Assembly - STF (For Illustration and Parts, See Pages 10 & 18) 60050-11 . . . . . . . . . . . . . . . . 2510/2750 Drive Motor Assembly - RR 60306-13 . . . . . . . . . . . . . . . . Timer, 3210 Delay - STF (For Illustration and Parts, See Pages 16 & 17) 60307-03 . . . . . . . . . . . . . . . .
MODEL 2510 & 2510 ECONOMINDER wiring diagram for valve drive motor and timer 2510 downflow Tank Dia. Resin Load Injector Inj. Color Draw / Slow Rinse Rate (GPM)* BLFC** DLFC*** Timer Settings**** Total Capacity 6” .35 Cu Ft #000 Brown .11 gpm / .19 gpm .25 gpm .8 gpm 8-50-5-6 9,450 Grains 7” .56 Cu Ft #00 Violet .21 gpm / .32 gpm .25 gpm 1.2 gpm 8-50-8-8 15,120 Grains 8” .8 Cu Ft #00 Violet .21 gpm / .32 gpm .25 gpm 1.5 gpm 8-50-8-12 21,600 Grains 9” 1.
Notes Page 29
MODEL 2510 & 2510 ECONOMINDER service instructions PROBLEM 1. 2. 3. 4. Softener Fails to Regenerate Hard Water Unit Used Too Much Salt. Loss of Water Pressure CAUSE CORRECTION A. Electrical Service To Unit Has Been Interrupted. A. Assure Permanent electrical Service (Check Fuse, Plug, Pull chain or Switch). B. Timer is Defective B. Replace Timer. C. Power Failure. C. Reset Time of Day. A. By-Pass Valve is Open. A. Close By-Pass Valve. B. No Salt in Brine Tank. B.
Delayed Regeneration Timer Assembly (continued) PROBLEM 7. 8. 9. Excessive Water in Brine Tank (continued) Softener Fails to Draw brine. Control Cycles Continuously. 10. Drain Flows Continuously. CAUSE CORRECTION C. Timer Not Cycling. C. Replace timer. D. Foreign Material in Brine Valve. D. Replace Brine Valve Seat and Clean Valve. E. Foreign Material in Brine Line Flow Control. E. Clean Brine Line Flow Control. A. Drain Line Flow Control is Plugged. A.
MODEL 2510 & 2510 ECONOMINDER service instructions NUT DRIVER ADAPTER SOCKET SEAL HOOK PULLER STUFFER Tools Used in the Seal and Spacer Replacement Nut Driver Socket Adapter Socket 7/16” Seal Hook Puller Stuffer #12664 #16906 #12665 #12874 #13061 #11098 All tools are a part of the Service Repair Kit #60135-2510 Page 32
Delayed Regeneration Timer Assembly (continued) 1. Turn off water supply to valve. Next, cycle valve to backwash position, then to service. Now remove electrical plug from outlet. 2. Remove control box cover. 3. Disconnect the brine line from the injector housing to the brine valve (if your unit has timed brine tank fill). 4. Remove the two capscrews that hold the back plate to the valve. 5. Grasp the back plate on both sides and slowly pull end plug and piston assembly out of the valve body, (see Fig.
MODEL 2510 & 2510 ECONOMINDER seal and spacer replacment BACK PLATE LINE TO BRINE VALVE INJECTOR 9. Alternately remove the remaining seals and spacers in accordance with steps No. 6 and 8. 10. The last or end spacer odes not have any holes for the pins of the spacer tool to engage, therefore if the end spacer does not come out on the first try, try again using the wire hook with the finger loop. PISTON 11. To replace seals, spacers and end ring, use special tool with the brass sleeve on one end.
MODEL 2510 & 2510 ECONOMINDER seal and spacer replacement (continued) INJECTOR BRINE TUBE SPACER PULLER 15. While the tool is still in the valve, press another seal into the inside diameter of the exposed brass sleeve end. 16. Remove the stuffer, turn it end for end, and insert it into the valve body bore. 17. Alternately repeat steps No. 13 and 14 until all seals and spacers have been pushed into the valve (See valve cross section of your valve). 18.
P/N 40097 Rev.
