User Manual

ManualsBrandsHyline Offroad ManualsCarTJ TUBE STEP ROCKER PANEL

Optional Winch Installation

T:\Hyline Offroad, LLC\Installation Instructions\TJ-30TSR\TJ-30TSR Installation Instructions.doc Page 1 of 4

REV 0 12/2/08

Proudly Made In USA

Installation Instructions:

TJ Tube Step Rocker Panel

Part Number: TJ-30TSR

Vehicle Fitment:

1997 – 2006 Jeep Wrangler

Parts List

Qty:

1 Passenger & Driver Side

Rocker Panels

2 Rocker Panel Back up Strip

10 3/8” x 1” Stainless Cap Bolts

10 3/8” Flanged Lock Nut

2 Paint Guard Adhesive Foam

Tools Needed

Congratulations on your purchase of the Hyline Offroad Tube Step Rocker Panel. All of our products are completely

manufactured in our facility located in Perkasie, PA. They are designed and engineered by Offroad enthusiasts just

like you to be rock solid at an affordable price. Hyline Offroad would like to thank you for your recent purchase

and look forward to serving you in the future.

Hyline Offroad Staff

Safety Glasses

Ratchet

9/16” Deep Socket

12” Extension

16mm Socket

Floor Jack

Approx, 18”

Block of Wood

Hand Drill

3/8’’ Bit

3/8” Transfer Punch

C-Clamp or Vise

Clamp

Light Duty Hammer

7/32 Allen Wrench

8mm Wrench

Summary of content (4 pages)

PAGE 1
Proudly Made In USA Installation Instructions: TJ Tube Step Rocker Panel Part Number: TJ-30TSR Parts List Qty: 1 Passenger & Driver Side Rocker Panels 2 Rocker Panel Back up Strip 10 3/8” x 1” Stainless Cap Bolts 10 3/8” Flanged Lock Nut 2 Paint Guard Adhesive Foam Vehicle Fitment: 1997 – 2006 Jeep Wrangler Tools Needed Ratchet 9/16” Deep Socket 12” Extension 16mm Socket 7/32 Allen Wrench 8mm Wrench Floor Jack Approx, 18” Block of Wood Hand Drill 3/8’’ Bit 3/8” Transfer Punch C-Clamp or Vise Clamp Lig
PAGE 2
PLEASE READ INSTRUCTIONS BEFORE BEGINNING INSTALLATION IMPORTANT NOTE: ANY SAHARA OR ANNIVERSARY MODEL WITH UPGRADED TRIM OPTION MUST REMOVE FACTORY STEPS AND PLASTIC ROCKER PANEL COVER BEFORE INSTALLING HYLINE’S ROCKER PANELS NOTE: Before staring installation, Park you Jeep on flat, level area and set the parking brake and emergency brake.
PAGE 3
Step 5 – Once the body mount bolts are removed you can use the floor jack and extension board to raise the passenger side first. (See Figure 6 for best jacking location) Raise the body enough so that you’re able to remove the body mounts. Step 6 – Remove the two body mount bushings that are shown in Figure 7. Remove the metal cap washer from bushing before trimming. You will need to cut about 1/8” off of the rubber body mount bushings, to allow for the material thickness of the Tube Step Rocker.
PAGE 4
Step 10 - Using a C-Clamp or Vise Clamp, clamp the Tube Step Rocker to the body. Then using the 3/8” Transfer Punch and hammer locate each of the 5 Holes. Carefully remove the Tube Step Rocker from the Jeep and set to the side until drilling is complete. Step 11 – Check for and move Wires, Carpet or other obstructions before drilling. Use the 3/8” Bit to drill the 5 holes that were located in Step 10.