CONTENTS Page 2 Ver 4
Section Description Page No/No’s 1. SAFETY 3-7 2. MACHINE LAYOUT 7-8 3. PREPARATION for STARTING 8 - 11 4. OPERATING THE GENERATOR 12 - 14 5. LOAD 14 - 15 6. STOPPING THE MACHINE 15 7. PERIODIC MAINTENANCE 16 8. LONG TERM STORAGE 17 9. TROUBLE SHOOTING 18 10. SPECIFICATIONS 19 11. WIRING DIAGRAM 20 12. SERVICE RECORD SHEET 21 13. GENPOWER CONTACT DETAILS 22 14.
1. SAFETY 1.1. General safety notes. 1.1.1. The operator of the machine is responsible for, and has a duty of care in making sure that the machine is operated safely and in accordance with the instructions in this user manual. Keep the manual safe and pass it on if the machine is loaned or sold to anotheruser. 1.1.2. Please note the following safety points. 1.1.2.1. The machine should never be left it in a condition which would allow an untrained or unauthorised person/s to operate thismachine. 1.1.2.1.1.
ALWAYS keep the working area clear of non-essential people to include, but not limited to, children, the elderly and vulnerable persons. NEVER ALLOW an untrained person to use this machine. 1.2. Carbon monoxide (where applicable). 1.2.1. Carbon monoxide is a colourless and odourless gas. Inhaling this gas can cause death as well as serious long term health problems such as braindamage. 1.2.2.
1.3. General fuel safety. ALL FUELS ARE FLAMMABLE 1.3.1. Fire hazard - keep fuel away from all sources of ignition for example heaters, lamps, sparks from grinding orwelding. 1.3.2. DO NOT carry out hot work on tanks that have contained fuel it is extremely dangerous. 1.3.3. ALWAYS keep work area clean and tidy. 1.3.4. ALWAYS clean up all spills promptly using correct methods i.e. absorbent granules and a lidded bin. 1.3.5. ALWAYS dispose of waste fuels correctly. 1.4.
1.4.3.When fueling/de-fueling ALWAYS avoid inhalingfumes 1.4.4.When de-fueling ALWAYS use a propriety fuelretriever. 1.4. 5.ALWAYS carry fuel in the correct and clearly markedcontainer. 1.5. Electrical safety. 1.5.1. Electricity can kill - NEVER work on LIVE/ENERGISEDequipment. 1.5.2. Prior to carrying out any maintenance work you MUST Identify electrical isolation methods and isolate all electricalsupplies, 1.5.3.
should be taken when working on or near them. NOTE the electrolyte may be in liquid or gel form. 1.6.2. Should you come into contact with electrolyte youshould; 1.6.2.1. Remove all clothing contaminated with electrolyte. If you cannot remove then saturate in water. 1.6.2.2. Get medical assistance as soon as possible. You must advise the medical staff of the type acid. 1.4.1.4.1. Lead/acid battery = dilute sulphuric acid 1.4.1.4.2. Nickel/cadmium = potassium hydroxide alkalielectrolyte. 1.6.2.3.
1.8. Noise. 1.8.1. The operating noise of the machine can damage your hearing. Wear hearing protection such as earplugs or ear defenders to protect your hearing. Long- term and regular users are advised to have hearing checked regularly. Be especially vigilant and cautious when wearing hearing protection because your ability to hear alarm warnings will be reduced. 1.8.2. Noise emissions for this equipment is unavoidable. Carry out noisy work at approved times and for certain periods.
1.4.7. Dispose of waste fuelscorrectly. 1.4.8. Diesel safety. 1.4.8.1. Always fuel and defuel in well-ventilated area. 1.4.8.2. Always wear correct, suitable and fit for purpose Personal Protective Equipment (PPE), suggested items are as follows, but are not limited too. 1.4.8.6. 1.4.8.7. 1.4.8.3. Hand protection. 1.4.8.4. Protective clothing. 1.4.8.5. Respiratory protective equipment should be used when in an unventilated area. When defueling always use a propriety fuel retriever.
1.5.1. Exhaust and Engine 1.5.1.1. The engine and exhaust will become very hot during use do not touch. 1.5.1.2. These items remain hot for some time after use. 1.5.1.3. Place the machine in an area where pedestrians or children are not likely to touch themachine. 1.5.1.4. Avoid placing any flammable materials near the exhaust outlet during operation. 1.5.1.5. Keep the machine at least 1 m from buildings or other equipment, or the engine mayoverheat. 1.5.1.6. Avoid operating the engine with a dust cover. 1.
2. MACHINELAYOUT Typical control panel layout for Single phase machine.
Typical control panel layout for Single & Three phase machine. 3. PREPARATION for STARTING DO NOT EXCEED INDIVIDUAL SOCKET AMP RATINGS. DO NOT refill tank while engine is running or HOT. Do not smoke or allow flames or sparks in the area where the engine is refueled or where the fuel is stored. • Do not overfill the diesel tank and make sure the filler cap is securely closed after refueling. • Take care not to spill fuel when refueling.
Always check the engine oil level with the generator on a flat, level surface before starting or refilling the machine. • • • • If an insufficient amount of engine oil is used, damage to the engine mayresult. Do not overfill the engine with oil. This generator is equipped with a low oil pressure switch this system will stop the engine automatically when the oil pressure falls below the minimum pressure required. This helps prevents damage such as bearing seizures etc.
3.3.1. Remove the access panel to reveal air filter cover. 3.3.2. Undo the nut (anticlockwise) and removethe air cleaner cover and take out theelement. 3.3.3. Clean the air filter. 3.3.4. Reattach the air filter cover and screw on the nut. 3.4. Checking the Generator before start up. generator should be earthed to prevent electric shocks. Turn off the main breaker switch and remove all loads. Be sure to turn off the main breaker switch before starting.
3.6. Battery. • Do not connect tools or any other appliances to the generator before starting. • Explosive gases are given off when charging battery. Only charge in a well-ventilated area, away from sparks and naked flames. 3.6.1. Battery. 3.6.1.1. When you first install the battery, ensure that the battery's polarity is the same as the generator's battery leads - Black = negative, Red = positive. 3.6.1.2. Using a voltmeter - check the voltage is 12.3V+, if lower, the battery must be charged. 3.6.1.3.
4.1. Starting. 4.1.1. Turn the main AC switch to the 'OFF' position. 4.1.2. Make sure that the machinehas fuel for the task. 4.1.3.Make sure the emergency STOP switch is out (turn anti-clockwise). 4.1.4. Set the engine speed lever is set to ‘RUN’. 4.1.5.Turn the starting key clockwise to the 'START' position. 4.1.6.Remove your hand from the key as soon as the engine starts. 4.1.7. If the engine does not start after 10 seconds, wait 15 seconds before trying again.
If the engine has been running, the muffler will become very hot. Be careful not to touch the muffler until it has had time to fully cool down. Never refuel the fuel tank whilst the engine is still running. 4.2. Wireless remote controlled start (where fitted). 4.2.1. With the ignition switch in the OFF position, and the machine in all other aspects ready for operation (see usermanual). 4.2.2. The remote control has an approximate range of 25 metres in line of sight with no obstructions.
5. LOAD fault. If you notice Please contact Genpower for assistance if any of the above, stop the engine and locate required. the Start appliancesone-by-one. 5.1. 230 Volt AC use. 5.1.1. After switching ON the main breaker switch, and the engine running check the Voltage reading when in ‘Voltage Mode’. It should read 230v ± 5% (50Hz). 5.1.2. The Digital panel only becomes active when the Main breaker is in the ‘ON’ position. The following will be displayed by successive presses of the ‘M’ or mode button.
Starting Lighting Heating Appliance Fluorescent Lamp Motor Driven Equipment Rated Typical appliance Appliance Rated 100 vA 100 vA x1 x1 Incandescent lamp or heating appliance x2 x 1 to x 1.5 Fluorescent Lamp Fluorescent Lamp 80 vA 40 to 60 vA Refrigerator, Electric fan, Compressoror grinder Refrigerator150 watts 450 to 750 vA 150 to 30 vA x 1 to 2 x 3.5 Incandescent lamp 1000 watts Starting 6. STOPPINGMACHINE • Do not stop the engine suddenly or whilst under load.
Yes First oil change Replace engine oil Yes Replace engine oil filter Yes Replace air filter Yes Replace fuel filter Yes Check Fuel injection pump Yes Check injector nozzle Yes Check fuel pipes Yes Yes – First time Adjust clearance of intake and exhaust valves Yes Grind intake/exhaust valves Yes Replace piston rings Yes Check battery condition Yes Check carbon brushes and slip rings 7.2. Yes Replacing engine oil. After engine has been run prior to changing the oil will be very hot.
8.1.4. Turn the engine for 2-3 seconds with the decompression lever set at the noncompression position and the starting key set at the 'START' position. (Do not start the engine.) 8.1.5. Wipe off the oil and dirt from the engine and store in a dry place. 9. TROUBLESHOOTING. 9.1. Troubleshooting - N.B. all corrective actions should be carried out by suitably qualified person/s.
Voltage AC Volts Sockets Fuel Tank capacity 115V/230V 230V 400V 16A + 32A @115V - 32A @230V 1 x 32A @ 230V 1 x 16A @ 400V 16 30 16 DC Output 30 30 12V - 8.
11.1. (N.B. Subject to change without priornotice).
THIS DOCUMENT IS THE PROPERTY OF HYUNDAI GENPOWER LTD.
12. SERVICE RECORD SHEET Date Hours Maintenanceundertaken Name 13. CONTACT DETAILS 13.1. POSTAL ADDRESS Genpower Ltd, Isaac Way, London Road, Pembroke Dock, Pembrokeshire, SA72 4RW. UK. 13.2.
13.3. FAX +44 (0) 1646 686198 13.4. TECHNICAL E-MAIL 13.5. WEBSITE service@genpower.co.uk www.hyundaipowerequipment.co.uk 14. MANUAL UPDATES 14.1. 14.2. 14.3. Our manuals are constantly being reviewed and updated. However if should you find an error, omission or something you find unclear please contact your dealer for assistance. E&OE. Our latest manuals are also placed on line. We reserve the right to make any modifications without prior notice whenever necessary.
15. DECLARATIONS OF CONFORMITY 15.1. Genpower Ltd confirms that these Hyundai products conform to the following CE Directives; 2006/42/EC Machinery Directive. 2004/108/EC EMC Directive. 2000/14/EC Noise Emissions Directive . 97/68/EC NRMM Emissions Directive. 2006/95/EC Low Voltage Directive. EC DE C LA RA TI ON The undersigned, asauthorised by: OF CONFORMITY Genpower Ltd Declares that the following equipment manufactured under licence by Hyundai Corporation, Korea.
Roland Llewellin, Genpower Ltd, Isaac Way, London Road, Pembroke Dock, SA72 4RW, Pembrokeshire, SA72 4RW, United Kingdom. 16. RECYCLING & PRODUCT DISPOSAL 16.1. We do not offer a takeback scheme for the recovery of Waste Electrical Electronic Equipment (WEEE) & Batteries instead the responsibility to dispose of WEEE and or Batteries is passed onto you by us. So when it becomes necessary to dispose of your machine you must take it to your local Civic Amenity Site.
