HHC SERIES USER GUIDE
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WE'VE GOT YOU COVERED! Contact us by phone at 1-877-528-3772, email us at support@hyundaipower.ca, or visit us online at www.hyundaipower.ca if you have any questions SAVE THESE INSTRUCTIONS - This user guide contains important instructions for your product, that should be followed during installation and mainteneance of the generator and batteries. This user guide covers the safety, operation and maintenance procedures for all HHC series electric air compressors.
WARRANTY INFORMATION YOU CAN REGISTER EASILY USING OUR ONLINE FORM: www.hyundaipower.ca/warranty.php See page 33 for more information. Product registration will allow you to request warranty support in the future. Product registration is required for all product support and warranty coverage. Warranty support, operation assistance and product support is provided by Midland Power Inc., a licensed manufacturer of Hyundai Power Equipment. Please contact us directly for any warranty service questions.
CONTENTS PAGE Safety First 8 Specifications 12 Features 13 Start-up & Operation 16 Maintenance 18 Parts List 20 Troubleshooting 30 Glossary 32 Warranty 33
Chapter 1 — Safety General operation safety 1. Always perform a pre-operation check before using the air compressor. 2. Operators of the unit should always be wearing appropriate approved eye and hearing protection. Under some conditions, long durations of use may contribute to hearing loss. 3. Always operate the air compressor according to the instructions for safe and dependable service. 4. Always clean and properly maintain the equipment after use. 5.
AC Safety Guidelines Before connecting the compressor to an electrical device or power cord: 1. Make sure that all parts are in right working order. Faulty devices or power cords can lead to an electrical shock. 2. Turn off the air compressor immediately if the device begins to operate abnormally. Then disconnect the device and investigate the problem. Maintenance Safety 1. Turn off the air compressor before performing any maintenance. Otherwise, it can cause severe personal injury and/or death. 2.
Risk of Explosion or Fire 1. Make sure the air compressor is in a well-ventilated area, free of any combustible or flammable materials, gasoline, or solvent vapours. 2. Make sure to keep the compressor at least 20 feet away when spraying flammable materials. 3. Keep all flammable materials in a secure location away from the air compressor. 4. Do not restrict any of the compressor’s ventilation openings. This may cause overheating and could cause a fire. 5.
Risk to Breathing 1. Always operate the compressor in a well-ventilated area. 2. Wear appropriate safety masks to reduce the risk of inhaling any harmful vapours. 3. Do not breathe compressed air from the compressor. The compressed air is not breathable and may contain carbon monoxide, toxic vapours, and/or solid particles. 4. Sprayed materials such as paint, paint solvents, paint remover, insecticides, weed killers, etc. contain harmful vapours and poisons. Risk of Burn 1.
TANK SIZE 2 3 4 6 8 6 8 MODEL HHC2G 12 HHC3G HHC4G HHC6G HHC8G HHC6Q HHC8Q 1.5 HP 1.5 HP 1.5 HP 1.5 HP 1.5 HP 1/2 HP 1/2 HP HORSE POWER 135 135 125 125 125 100 100 MAX PSI 3.5 3.5 3.5 3.5 3.5 1.0 1.0 SCFM @40 PSI 2.5 2.5 2.5 2.5 2.5 0.8 0.8 SCFM @90 PSI 68dB 68dB 95dB 95dB 95dB 93dB 93dB SOUND LEVEL 7.0 7.0 8.6 8.6 8.6 3.5 3.5 AMPS 28.5kg 62.7lb 27.2kg 59.8lb 24.2kg 53.2lb 23.2kg 51.0lb 18.5kg 40.7lb 8.0kg 17.6lb 7.2kg 15.
Chapter 3 - Features Pressure Switch This controls the power to the motor and the cut-in/cut-out pressure settings. Also serves as the Auto-On/Off positions for the unit. Safety Valve This valve allows excess tank pressure to escape into the atmosphere. It should open when tank pressure exceeds the maximum pressure rating. Check Valve This valve closes when the pump is not in operation in order to retain air pressure in the tank. Tank Pressure Gauge Indicates the reserve air pressure in the tank.
Safety Valve Quick Coupler Output Pressure Gauge Regulator Tank Pressure Gauge Power Switch Circuit Breaker Utility Tray Handle Storage Air Tank Drain Valve Feet 14
Safety Valve Tank Pressure Gauge Regulator Output Pressure Gauge Quick Coupler Power Switch Utility Tray Handle Storage Air Tank Foot Grip Wheels Drain Valve 15
Chapter 4 - Start-Up & Operation Initial Inspection All air compressors have been inspected carefully before leaving the factory. It is possible that poor handling during transport caused some damage to the compressor. Fully inspect the compressor before use. 1. Inspect the entire unit for any concealed and/or visible damage. 2. Make sure any damaged parts are replaced and any mechanical issues are repaired by a qualified and licensed/certified mechanic. Pre-Start Checklist 1.
Start-up 1. Make sure the regulator knob is turned counter-clockwise. 2. Plug the power cord into a properly grounded power outlet. 3. Turn the ON/OFF switch to the ON position. 4. Allow the compressor to reach the cut-out pressure. The compressor will shut off automatically. 5. Attach a hose and the desired accessory to the unit. 6. Adjust the regulator knob to the desired pressure. Shutdown 1. Make sure that the ON/OFF switch is in the OFF position. 2. Unplug the power cord from the outlet. 3.
Chapter 5 - Maintenance Proper maintenance is important in order to ensure safe, economical, and trouble-free operation. Improper maintenance may cause the air compressor to malfunction and can lead to serious injuries or death. Shut off the compressor before performing any maintenance. When the engine is running, make sure the area is well ventilated. The compressed air may contain harmful vapours or particles. Use authorized parts or their equivalent.
In order to maintain high performance and extend the service life of the compressor, periodical inspection and adjustments should be done based on the following maintenance schedule: PROCEDURES DAILY OR BEFORE EACH USE General Inspection X Drain condensation in tank(s) X Check for unusual noise/vibration X Check for air leaks X Check safety relief valve X AFTER EACH USE Inspect air filter, replace if necessary Approx.
23 24 22 16 15 14 12 13 8 9 10 11 25 50.
Tanks 50.2 2 Gallon Air Tank 50.3 3 Gallon Air Tank Earth symbol Drain valve Bolt 2 Rubber foot Power cable Switch Fuse Screw 5 Shroud R Shroud L Shroud cover Bolt 21 22 23 24 25 26 27 28 29 30 31 32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Quick coupler Safety Valve Regulator ASM 40 gauge - Output 40 gauge - Tank Adaptor End cap Exhaust pipe Connector Gasket 3 Spring 2 Nut Spring washer Stand bar Pressure switch Pump support Nylon pipe Bolt 1 Clip Tank NO. NAME NO.
2 22 3 1 9 37 16 39 38 40 10 11 42 8 4 14 41 15 12 17 7 6 5 19 20 21 18 36 15 35 64 65 34 25 24 32 50/51 63 61 62 30 33 22 23 66 24 25 45 44 31 26 43 27 29 28 HHC4G, HHC6G, HHC8G, HHC6Q and HHC8Q Assembly
Bolt - M8 × 30 Flat washer - 8 Spring washer - 8 Nut - M8 Non-return valve Exhaust pipe - ø10 Nut G3/8 Rubber gasket - ø10 Unloading pipe - ø6 Nut - G1/8 Wheel Axle - M8 x ø12.5 x 42.5 Drain valve Rubber foot Bolt - M5 x 12 Power plug U-terminal O-terminal O ring Screw - M5 x 10 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 20 21 Bolt - M5 x 10 Shroud cover Left shroud Right shroud Bolt - ST4.2 x 16 Bolt - M5 x 18 Flat washer 5 Bolt - ST4.
26 27 25 24 23 22 21 19 18 20 32 17 8 16 12 11 10 9 3 2 1 15 4 5 6 7 14 13 28 29 33 34 30 31 1/3 HP Motor Assembly (HHC2G, HHC3G)
Crankshaft Cover for C.Rod Piston ring Connecting rod Bearing for rod Pin Spring washer Motor Motor cover Fan Snap ring Elbow Clip Screw 4 21 22 23 24 25 26 27 28 29 30 31 32 33 34 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 M5*50 Bolt Spring Washer 1 Support Plate Screw 1 Gasket 1 Spring 1 Rubber Seal Cylinder Head Valve Reed Kits for Reed Gasket 2 Cylinder Screw 2 Washer Gear Bearing Crankcase Spring Washer 2 Screw 3 Axle NO. NAME NO.
33 29 32 31 15 30 16 17 18 5 14 3 19 26 2 21 1213 11 10 7 8 9 8 7 6 4 2 1 20 29 25 24 23 22 28 27 1.
Bearing Screw - M6 x 18 Rod cover Pinston ring Connecting rod Screw - M4 x 20 Washer - ø4 Nut - M4 Circlip Centrifugal switch Fan Fan cover Screw - M5 x 12 21 22 23 24 25 26 27 28 29 30 31 32 33 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Head screw - M6 x 80 Washer - ø6 Cylinder head Elbow Air filtor Head gasket Valve plate Valve reed Valve gasket Cylinder gasket upper Cylinder Tooth washer - ø8 Nut - M8 (white) Running capacitor Starting capacitor Screw - M3 x 6 Washer - ø3 65Mn Motor Screw
1 2 3 4 5 6 7 10 9 8 11 12 13 14 15 18 17 16 39 38 36 37 35 24 25 26 20 21 22 23 19 34 30 31 32 33 29 28 27 1.
Screw - M4 x 6 GB/T823 Lift limiter Valve reed Tablet Screw - M4 x 8 GB/T823 Screw - M5 x 20 GB/T70 Fan Bolt - M5 x 182 Spring washer - 5 GB/T93 Iinflaming wire buckle Tooth washer - 4 GB/T862.1 Ground mark Screw - M4 x 6 GB/T818 Plug Screw - M8 x 10 GB/T77 Screw - M5 x 20 GB/T70 Bearing - 6203RZ Stator - 110V/60Hz ø135 Rotor - 110V/60Hz 4P 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Snap ring - 14 GB/T894.
Section 7 - Troubleshooting Many troubleshooting procedures present hazards which can result in severe personal injury or death. Only trained and experienced service personnel with knowledge of fuels, electricity, and machinery hazards should perform service procedures. Review Safety Precautions. A hot compressor can cause severe burns. Always allow the compressor set to cool before performing any maintenance service. PROBLEM Compressor does not start. Compressor does not supply enough pressure to operate.
Compressor • Defective motor or does not or is pump. slow to come • Defective pressure up to speed. switch. • Use of an extension cord. Compressor • High duty cycles. runs • Compressor unit cannot excessively supply enough air. hot. • Extremely dusty atmosphere. Excessive noise / vibration during operation. Excessive starting and stopping. Air leaks. • Check valve is loose or broken. • Defective motor or pump. • Contact Hyundai Power Customer Service. • Replace the pressure switch.
Chapter 8 - Glossary CFM Cubic Feet per Minute. Cut-In Pressure The tank’s lowest pressure point at which the motor restarts automatically to build pressure. Cut-Out Pressure The tank’s maximum pressure point at which the motor shuts off automatically. Cycle The series of steps that a compressor performs. Cycle Time The amount of time for a compressor to complete one cycle. HP Horsepower required at the compressor shaft to perform. PSI Pounds per Square Inch; A unit of measure of pressure.
Chapter 9 - Warranty This product is warranted to be free of defects in materials and workmanship for one year from the original date of purchase. This limited warranty guarantees that any defective parts will be repaired or replaced, at the warrantor’s discretion, at no cost, including diagnosis and replacement parts. 1 Year Limited Warranty: The warranty coverage is continual from the initial date of purchase and does not restart at anytime under any circumstances.
All expenses incurred in maintaining and replacing parts for the compressor shall be incurred by the purchaser. This warranty coverage does not include parts affected by accident and/or collision, corrosion or rust, normal wear, use in an application for which the product was not intended, service from an unauthorized service dealer, or any other misuse, neglect, incorporation or use of unsuitable attachments and/ or parts.
YOU CAN REGISTER EASILY USING OUR ONLINE FORM: www.hyundaipower.ca/warranty.php Warranty Claim Procedure Warranty service must be performed by a Hyundai authorized service dealer. If you feel your compressor is malfunctioning due to a defect or misuse, simply contact our customer support center for technical advice, a warranty claim, or general information. Proof of purchase may be required for warranty claims. Keep a copy of the original receipt, UPC code and serial number with this user guide.
