HHD SERIES USER GUIDE
The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm. ©2015 Hyundai Power Equipment. All Rights Reserved. Licensed by Hyundai Corporation, Korea.
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WE'VE GOT YOU COVERED! Contact us by phone at 1-877-528-3772, email us at support@hyundaipower.ca, or visit us online at www.hyundaipower.ca if you have any questions SAVE THESE INSTRUCTIONS - This user guide contains important instructions for your product, that should be followed during installation and mainteneance of the generator and batteries. This user guide covers the safety, operation and maintenance procedures for the HHD3500, HHD6250, HHD7250, HHD3500CA, HHD6250CA and HHD7250CA.
WARRANTY INFORMATION YOU CAN REGISTER EASILY USING OUR ONLINE FORM: www.hyundaipower.ca/warranty.php See chapter 9 for more information. Product registration will allow you to request warranty support in the future. Product registration is required for all product support and warranty coverage. Warranty support, operation assistance and product support is provided by Midland Power Inc., a licensed manufacturer of Hyundai Power Equipment. Please contact us directly for any warranty service questions.
CONTENTS PAGE Safety First 8 Safety while using your generator 8 Understanding AC safety 9 Safety while maintaining your generator 9 Other safety tips 10 Learn About Your Generator 11 Identification of componants 11 Label Placement 13 Making sure you have everything 15 Assembly instructions 16 Setting Up Your Generator 18 Checking the oil level 18 Checking the fuel level 19 Checking the air filter 20 Electric start battery connection 21 Using Your Generator 22 Starting your
Chapter 1 — Safety Playing it safe when working with power equipment is always a good idea. Here are some important precautions to make sure you stay safe. 1.1 Safety while Operating Your Generator • Always perform an oil, fuel and air filter check before starting the engine. • Properly clean and maintain the equipment. • Operate the generator according to instructions for safe and dependable service. • Before operating the generator, read the user guide carefully.
operation. • Do not operate the generator in rain or snow. • Do not allow any moisture to come in contact with the generator. • Do not touch the spark plug while the engine is operating or shortly after the engine has been shut down 1.2 Understanding AC Safety Before connecting the generator to an electrical device or power cord: • Make sure that everything is in proper working order. Faulty devices or power cords can lead to an electrical shock.
an explosion may occur. • Turn off the engine before performing any maintenance. Otherwise it can cause severe personal injury or death. • Allow the generator set to cool down before performing any maintenance. • Always wear safety glasses when cleaning the generator set with air. • Do not clean the generator set with a pressure washer because it can cause damage to the generator set.
Chapter 2 — Learn About Your Generator This section will show you how to identify key parts of your generator. Going over the terminology below will make sure we're on the same page. 2.
Engine switch 120V AC Receptacles Voltage selector switch HHD3500 Low oil light Ground terminal Engine switch 120/240V twistlock receptacle 120V AC Receptacle Master breaker switch Master breaker switch HHD6250 Low oil light Ground terminal Engine switch 120/240V AC twistlock receptacle 120V AC Receptacle) Ground terminal Master breaker switch HHD7250 Low oil light Ground terminal 120/240V AC twistlock receptacle 12 Ground terminal
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2.3 Assembly Instructions For HHD3500 1. Attach the handle bar to the upper frame of the generator. Tighten the bolts (14) and nuts (7) to the upper frame of the generator. 2. Attach the two peg stands to the bottom of the frame of the generator. Tighten the two bolts (6) and two nuts (7) to the lower frame of the generator. 3. Place the two wheels (5) on the wheel axle (4) and then secure the wheels using the washer (8) and nut cap to the wheel axle (4). 4.
For HHD6250 and HHD7250 1. Attach the handle bars to the middle of the generator frame where specified in (figure 4.1). Tighten the bolts (14) and nuts (7) to the upper frame of the generator. 2. Attach the two peg stands at the bottom of the frame of the generator. Tighten the two bolts (6) and two nuts (7) to the lower frame of the generator. 3. Place the two wheels (5) on the wheel axle (4) and then secure the wheels (8) using the washer (8) and nut cap to the wheel axle (4). 4.
Chapter 3 — Setting Up Your Generator Setup should be done every time you start up your generator, these quick checks will ensure you get the most out of your generator. Exhaust gas contains poisonous carbon monoxide. Never run the generator in an enclosed area. Be sure to provide adequate ventilation. Operate the generator on a level surface. If the generator is tilted, fuel spillage may result. Keep away from rotating parts while the generator is running.
Minimum Oil Level 3.2 Checking the Fuel Level 1. Check the fuel level by reading the gauge or removing the fuel tank cap to visually check the level. 2. Refuel if level is too low. Tighten the fuel tank cap securely after refilling (Refer to Figure below). Empty Full Gasoline is highly flammable and explosive under certain conditions. Refuel in a well-ventilated area with the engine stopped.
3.3 Checking the Air Filter 1. Loosen the knob and remove the air filter cover. Remove the air filter element and observe for cleanliness. 2. Clean the air filter element with soap and water or solvent. Squeeze dry and then soak in clean engine oil. 3. Squeeze out all excess oil and reinstall. Replace the element if it is damaged. Check the air filter using the maintenance schedule. Always inspect air filter before using the generator.
3.4 Electric Start Battery Connection (HHD7250 ONLY) Knobs Batteries product explosive gases. Keep sparks, flames and cigarettes away from the battery at all times. To prevent the possibility of creating a spark while using the battery, connect charging cables to battery Filter terminals first, then to the generator. When disconnecting, disconnect the cables at the generator first. Filter Cap 1. Connect the red cable with the positive terminal of the battery.
Chapter 4 — Using Your Generator DANGER - CARBON MONOXIDE Using a generator indoors WILL KILL YOU IN MINUTES. Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. If you can smell the generator exhaust you are breathing CO. Even if you can not smell the exhaust, you could be breathing CO. NEVER use a generator inside a home, garage, crawlspace, or other partly enclosed area, deadly levels of carbon monoxide can build up in these areas.
1. Rotate the fuel valve lever to ON position. FUEL This is located on the generator's left side, it is attached to the bottom of the fuel tank. ON CLOSE CHOKE HHD6250 HHD7250 HHD3500 2. If the engine is cold: push the choke lever into the closed position. You can find the choke lever above the air filter cap on the generator's left side. 3. Disconnect all devices from the outlets on the generator panel. Then press the engine switch to the “RUN” position. 4.
4.2 Using the Generator with your Appliances After starting the generator you can connect your devices to it. If you want to use the 120V outlets, be sure to move the "Voltage Switch" is in the right position. Before starting make sure that you know what you are able to power with your Generator. Here's how you can decide: Add the watt ratings of all the loads that the generator set will be powering at the same time. Make sure that total wattage will not exceed the generator rating.
4.3 Stopping Your Generator 1. Turn off all of the connected devices. Let your generator run for a few minutes to cool down. 2. Stop the generator by pressing and holding the engine switch in the "off" position until the generator stops. FUEL OFF 3. Rotate the fuel lever to the off position (horizontal).
Chapter 5 — Maintaining Your Generator Proper maintenance ensures safe, economical and trouble-free operation. Improper maintenance may cause the generator to malfunction and can lead to serious injuries. 5.
5.2 General Inspection Tips 1. Look for fuel leaks around the fuel tank, fuel hose, fuel valve and carburetor. Close the fuel valve and repair leaks immediately 2. Look and listen for exhaust leaks while the engine is running. Have all the leaks repaired before continuing operation. 3. Check for dirt and debris and clean as necessary. 4. Check the engine oil level and add oil as necessary. 5. Add Ethanol ShieldTM to fuel tank as directed on bottle.
Fuel Cap Syphon 5.4 - Changing the Engine Oil Fuel Tray Used motor oil can cause skin irritations if left in long-tern contact with skin. Wash hands thoroughly with soap and water after handling oil. Do not dispose of used oil in drains or on soil. Local service shops provide environmentally-friendly disposal methods. 1. Stop the engine and remove oil filler cap. 2. Place a pan under the engine. 3. Remove the oil drain screw and allow the oil to completely drain into the pan. 4.
5.5 - Replacing and Cleaning the Spark Plug Do not rinse spark plug in water. Follow guidelines and be careful not to overtighten the spark plug. Tighten ½ turn when installing a new spark plug. Tighten ¼ turn when re-installing an old spark plug. 1. Disconnect and remove the spark plug using a wrench. 2. Inspect the spark plug and clean any dirt from the electrodes with a wire brush. If electrodes are worn or show signs of wear, replace spark plug. 3.
5.6 - Handling and Storage Handling 1. Turn off the engine switch and the fuel valve when transporting the generator set. 2. Do not touch engine until the engine has cooled down. 3. Keep the generator at a level position in order to prevent spillage. Storage Before storing the generator set for an extended period: 1. Ensure that the storage area is free of excess humidity and dust. 2. Drain the fuel tank and the carburetor. 3. Add Ethanol ShieldTM to fuel tank as directed on bottle.
Draining the Carburetor 1. Turn OFF the engine. Let Cool. Turn the fuel valve ON. 2. Position a container under the carburetor drain screw. Loosen the drain screw. 3. Allow fuel to drain completely drain and re-tighten the drain screw. Carburetor Drain Screw Container HHD7250 ONLY: Disconnecting the Electric Start Battery 1. Disconnect red cable from the positive battery terminal 2. Disconnect black cable from the negative battery terminal. Refer to figure 3.
Chapter 6 - Troubleshooting Common issues can be fixed by following the instructions in this guide. If the unit will not function after following these instructions, contact technical support before attempting to use or repair the product.
GENERATOR ENGINE BOX 33 3500W Max AC Output Power (W) Battery Size Gross Weight LxWxH Running Time Per Tank (hours) N/A 48kg 610x450x475mm 9 76dB (at 7m) N/A 82kg 710x545x600mm 9 84dB (at 7m) Unleaded gasoline 91+ Octane Unleaded gasoline 91+ Octane Fuel Type Running Volume 1.1L (15W40) 28L / 7.4 Gal 600mL (15W40) 17L / 4.5 Gal Fuel tank capacity (Gal) 7800/3600 Recoil Start Non-contact transistor Oil capacity 4000/3600 Recoil Start Starting mode Max.
Chapter 8 - Wiring Diagram: HHD3500 34
Wiring Diagram: HHD6250 35 HHD SERIES
Wiring Diagram: HHD7250 36
Chapter 9 - Learn About your Warranty Toll Free: 1-877-528-3772 E-mail: support@hyundaipower.ca Online: www.hyundaipower.ca HYUNDAI POWER EQUIPMENT PRODUCTS ARE DISTRIBUTED BY: Midland Power Inc. 376 Magnetic Drive, Toronto, ON M3J 2C4, Canada This product is warranted to be free of defects in material and workmanship for two years from date of purchase. This warranty guarantees that any defective parts will be repaired or replaced at no cost, including diagnosis and replacement parts.
injection nozzle valve, lubricant, or ignition plug, are not covered under this warranty. All expenses incurred in maintaining and replacing parts for generator shall fall on the purchaser.
Warranty Claim Procedure: Warranty service must be performed by one of our authorized service dealers. If you feel your generator is malfunctioning due to a defect or misuse, simply contact our customer support center for technical advice, a warranty claim or general information. Warranty service, operation assistance and product support is provided by Midland Power Inc., contact us at the following numbers. PRODUCT REGISTRATION Product registration is required for product support and warranty coverage.
Warranty Registration Instructions: YOU CAN REGISTER EASILY USING OUR ONLINE FORM: www.hyundaipower.ca/warranty.php Ownership must be registered with Hyundai Power Equipment in order to ensure continued warranty and service support. Alternatively, you can fill out the registration card below and mail it along with a copy of your receipt, and the original UPC barcode from your product packaging. The store, date of purchase and product purchase should be clearly visible on the receipt copy.
Ownership and Warranty Transfer Instructions: Changes in ownership must be registered with Hyundai Power Equipment in order to ensure continued warranty and service support. Warranty support cannot be provided without registration (from original date of purchase and after transfer of ownership) This transfer form must be completed on or before the date that ownership change takes effect. Warranty coverage continues from original date of purchase and is not extended by transfer of ownership.
Enjoy! Be sure to check www.hyundaipower.ca for updates regarding your generator.
