HY SERIES USER GUIDE
The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm. ©2015 Energizer Power Equipment. All Rights Reserved. Licensed by Energizer Corporation, United States of America.
We've got you covered! Call us at 1-887-528-3772 if you have any questions REGISTER FOR YOUR WARRENTY AT WWW.HYUNDAIPOWER.CA/WARRANTY.PHP SEE CHAPTER 9 FOR MORE INFORMATION. SAVE THESE INSTRUCTIONS - This user guide contains important instructions for your product, that should be followed during installation and maintenance of the generator and batteries. This user guide covers the safety, operation and maintenance procedures for the HY2000si and HY2800sei.
CONTENTS PAGE SAFETY PRECAUTIONS 5 Operating instructions 5 AC Safety Guidelines 6 Maintenance Safety 6 Other Safety Hazards 7 LEARN ABOUT YOUR GENERATOR 8 Identification of Components 8 Pre-Operating Inspection 9 Fuel Level Check 10 Air Filter Check 11 USING YOUR GENERATOR 12 Initial Startup 12 Operating Your Generator 14 Shutting Off Your Generator 16 Maintaining Your Generator 17 DC Operation 19 MAINTENANCE 20 Maintenance Schedule 20 Changing the Engine Oil 21 Spar
Safety Precautions This generator is designed to give safe and dependable service if operated according to instructions. Read and understand this user guide carefully before operating the generator, failure to follow instructions could result in serious injury or death. Engines give off carbon monoxide, an odorless, colorless, poison gas. Breathing carbon monoxide can cause nausea, fainting or death.
• Place generator at least 1 m (3.3 ft.) away from buildings or other equipment during operation. • Operate the generator on a level surface. Tilting the generator may result in fuel spillage. • Know how to stop the generator quickly and understand the operation of all controls. Never permit anyone to operate the generator without understanding the proper instructions. • Do not operate the generator in rain or snow or allow any moisture to come in contact with the generator.
damage to the generator set. • Before working with batteries, ventilate the area, wear safety glasses, do not smoke and always disconnect the negative cable first and reconnect it last. • Use rubber gloves when coming into contact with engine oil. • Always stop the generator set before removing the oil filler cap. • Only qualified maintenance personnel with knowledge of fuels, electricity, and machinery hazards should perform maintenance procedures.
Identification of Components Overload Warning Light DC Reset 12V DC Output Warning Light ECON Switch Low Oil Warning Light Engine Switch Engine Switch AC Circuit Breaker HY2000si Front Panel Fuel Cap Cover Control Panel 12V DC Output Low Oil Warning Warning Light Light ECON Switch Circuit Breakers HY2800sei Front Panel Top Maintenance Cover Starter Grip USB 5V Overload Charging Warning Light Port Rear Cover Maintenance Cover 8 Choke Lever Primer Bulb Fuel Valve Battery Cover
Pre-Operating Inspection WARNING Ensure that the generator is on a level surface and the engine is turned off before inspection. ENGINE OIL INSPECTION Use high-detergent, premium quality, 4-stroke engine oil. Select the appropriate viscosity for the average temperature in your area. 1. Loosen the cover screws and remove the maintenance cover (refer to fig.). 2. Remove the oil filler cap and wipe the dipstick clean (refer to fig.).
Fuel Level Check 1. Check fuel level display located on top of generator gas tank. 2. Refill the fuel tank if the level is low. Refuel carefully to avoid spilling fuel. Do no fill above the upper limit mark (Refer to Fig.). CAUTION • Gasoline is highly flammable and explosive. Keep the engine away from heat, spark the open flame. • Refuel in a well-ventilated area with the engine stopped. • Only handle fuel outdoors. • Wipe up spills immediately.
Air Filter Check WARNING Never run the engine without the air filter. Rapid engine wear will result from contaminants, such as dust and dirt, being drawn through the carburetor into the engine. 1. Remove air filter cover and sponge. 2. Inspect filter sponge for dirt and debris. 3. Clean filter sponge by soaking in gasoline, ring out before reinstalling. 4. Replace air filter every 24 months or when necessary. TO CLEAN THE SPONGE: • Clean air filter sponge in warm soapy water or non-flammable detergent.
Initial Startup WARNING We know you’re excited to get using your generator. Please be sure to follow the setup, operation, and shut off instructions below thoroughly to ensure the best lifespan for your generator. 1. (HY2800SEI ONLY) Setup the Battery: Remove the Battery Access Panel from the unit by unscrewing the screw at the top and releasing the panel. 2. (HY2800SEI ONLY) Connect the Battery: locate and connect the loose connectors from the battery wiring harness and the main wiring harness.
5. Locate, unscrew, and remove the Oil Dipstick, exposing the internal engine compartment. Be sure not to allow any dust or debris near the engine during this time. 6. Pour in the full contents of the 450 mL oil bottle provided with your unit, or fill to the full mark located on the dipstick. 7. Re-install the Oil Dipstick and fasten tightly. Wipe away any excess oil. For best results, drain and refill the engine oil after the first 20 hrs of use, and every 50 hrs thereafter. 8.
Operating Your Generator Before using generator, a ground wire must be connected to the ground terminal. The Ground terminal is located on the Front Panel. Before using the ground terminal consult a qualified electrician. 1. Disconnect all devices from the generator. 2. Open the fuel valve by turning the fuel valve knob from “off” to “on”. Make sure the valve is turned all the way, to ensurethat the valve has been fully opened for fuel to pass through. 3. Turn choke to “START / CLOSED” position.
5. (HY2800SEI ONLY, FOR HY2000SI AND MANUAL START PROCEED TO 6) Turn Power switch to “Start” for 5 seconds to start engine. If the engine does not start, the battery may be dead, proceed to step 6 to start the engine. Running the engine charges the battery. 6. Pull Recoil handle until engine starts. Several pulls may be required until engine starts. Do not release the pull cord at the end of a pull, this will damage the recoil assembly. Bring the pull handle back down to the unit by hand. 7.
Shutting Off Your Generator 1. Disconnect all devices from the generator. 2. Turn EcoMode switch to “Off”. 3. Turn Power switch to “Off”. 4. Close the fuel valve by turning it to “Off”. To stop the engine in an emergency, turn the engine switch “OFF”. Always connect the ground terminal at the front panel to the ground (earth) to prevent electrical shock.
Maintaining Your Generator Connections for standby power to a building’s electrical system must be done by a qualified electrician and must comply with all applicable laws and electrical codes. Improper connections may cause serious injuries to electrical worker during power outages. Additionally, the generator may explode or cause fires when the utility power is restored. WARNING! • To prevent electrical shock from faulty appliances, the generator should be grounded.
• If the oil level falls below a safe limit, the low oil indicator light (Red) comes on and the engine will be automatically stopped. If the engine stops or the low oil indicator light comes on when you pull the starter grip, check the engine oil level before troubleshooting in other areas. (Refer to Fig.) • A hot engine will not start if there is too much gasoline in the cylinder. If this happens, wait for 5 to 10 minutes for the engine to cool down before starting.
DC Operation Do not leave generator unattended when charging batteries. Stop charging when the voltage of the batteries is above 16V. Failure to monitor charge level may result in damage to the battery or personal injury. The DC receptacle may be used while the AC power is in use. The overloaded DC circuit will trip the DC circuit protector. If this happens, disconnect the DC load before pushing in the circuit protector to resume operation. 1. Set the ECON switch to the OFF position. 2.
Maintenance Proper maintenance is important because it will ensure safe, economical and troublefree operation. It will also reduce air pollution. Improper maintenance may cause the generator to malfunction and can lead to serious injuries. NOTE • Shut off the engine before performing any maintenance. When the engine is running, make sure the area is well ventilated. • If you require a part for replacement, we strongly recommend using Hyundai OEM replacement parts. Do not use non-Hyundai parts.
Changing the Engine Oil 1. Set the start switch to the STOP position and make sure the fuel cap is fully closed. 2. Loosen the cover screws and remove the maintenance cover. 3. Place a container next to the engine to catch the used oil (refer to fig.). 4. Remove the oil filler cap/dipstick and drain the oil into the container by tilting the generator. 5. With the engine in a level position, add oil to the upper level mark. (refer to fig.). 6. Reinstall the oil filler cap/dipstick securely. 7.
Spark Plug Service To insure proper operation the spark arrester should be cleaned thoroughly at least once every 100 hours of use. 1. Remove the top screw and the top maintenance cover (refer to fig.). 2. Remove the ignition coil (refer to fig.). 3. Clean any dirt and debris around the spark plug base. 4. Use a wrench to remove the spark plug (refer to fig.). 5. Visually inspect the spark plug. Clean the spark plug with a brush if it is to be reused. 6. The spark plug clearance gap should be between 0.
Transportation and Storage 1. Do not overfill the tank. 2. Before attempting to transport allow generator to cool for at least 15 minutes. 3. To prevent fuel spillage, the generator should be secured upright in its normal operating position, with the start switch in the STOP position. 4. Do not drop or strike the generator when transporting. 5. Do not place heavy objects on the generator. WARNING • Gasoline is extremely flammable and explosive under certain conditions.
Troubleshooting If the generator still does not start, have an authorized Hyundai repair technician diagnose and repair the problem. Attempting service or repair without the proper training, tools and equipment may cause injury to you and/or others. It can also damage the generator or lead to hazardous conditions. For more information please refer to the troubleshoot guide below. WARNING • Many troubleshooting procedures present hazards, which can result in severe personal injury or death.
PROBLEM SYMPTOMS Generator Generator will will not start not start CORRECTION 1. The on/off switch is in the “Off” position. Switch to “On.” 2. The engine is out of gasoline. 3. Engine choke is in wrong position. 4. Fouled spark plug, replace with equal or greater quality plug. Refer to page 29 in your user’s guide for a complete list of spark plug compatibility codes. 5. Insufficient oil, add more oil. 6. Clogged fuel line, inspect gas tank for debris. High resistance 1.
No DC output 1. Disconnect battery, reset breaker and test the battery for shorts. 2. Clean battery connector nodes. Generator Connected Verify device start up requirements (Wattage outputs device does consumption). Do not exceed the generators unstable not operate maximum peak output. power consistently Device will not start up 1. Remove all loads, reset breaker, and check device for defects. Do not exceed generator rating. 2.
Engine stops Engine idles 1. The on/off switch is in the “Off” position. down and 2. The engine is out of gasoline. Add regular shuts off unleaded gasoline. 3. Air filter element obstructed by debris. Clean according to user guide instructions on page 11. 4. Adjust choke lever. 5. Incorrect oil being used or insufficient oil level. Always ensure high oil levels, and use oil according to oil usage chart in user guide on page 31. 6. Fouled spark plug, replace with equal or greater quality plug.
Specifications WATTS AMPS MOTOR START HY2000SI HY2800SEI 2200W Peak Power 2800W Peak Power 2000W Running Power 2600W Running Power Output Current 16.6A, Output Current 21.6A, Max Circuit 20.0A Max Circuit 23.3A 3.8 HP 5500RPM 4-Stroke 5.3HP 5500RPM 4-Stroke 125CC Hyundai Motor 150CC Hyundai Motor Manual Recoil Manual Recoil and Electric Start Two 120V 21.6A AC, One Two 120V 21.6A AC, One 12V 8.3A DC 12V 8.3A DC, One USB FUEL CAPACITY 4.5 L 4.
RECOMMENDED OIL USAGE OIL GRADE TEMPERATURE SEASON 5W40 0° & below Winter 10W40 20° to -5° Spring/Fall 15W40 20°+ Summer 10W30 25° to -15 All season SPARK PLUG COMPATIBILITY BRAND HY2000SI HY2800SEI NGK CR7HS CR7HS DENSO U20FPR U20FPR CHAMPION RZ10YC RZ10YC BOSCH U24BC U24BC 29 HYSERIES
Glossary AC SOCKET - The receptacle for the device plug used for AC application. AC CIRCUIT PROTECTOR - It protects AC circuits from being damaged due to overload or short circuit by stopping the flow of electricity between the generator and device. AIR FILTER - It removes dust from engine intake air. CARBURETOR - A device used to properly mix fuel and air in the correct proportions and deliver the mixture into the engine’s combustion chamber.
FUEL SWITCH - It controls flow of fuel from fuel tank to carburetor. GROUND TERMINAL - It connects generator to ground wire for grounding protection. OIL INDICATOR LIGHT - Before the oil level falls below a safe limit, the Oil Indicator light (red) will go ON and the Oil Alert system will automatically stop the engine. OUTPUT INDICATOR LIGHT - The output indicator light (green) is illuminated when the generator is operating normally.
Chapter 9 - Learn About your Warranty Toll Free: 1-877-528-3772 E-mail: support@hyundaipower.ca Online: www.hyundaipower.ca HYUNDAI POWER EQUIPMENT PRODUCTS ARE DISTRIBUTED BY: Midland Power Inc. 376 Magnetic Drive, Toronto, ON M3J 2C4, Canada This product is warranted to be free of defects in material and workmanship for two years from date of purchase. This warranty guarantees that any defective parts will be repaired or replaced at no cost, including diagnosis and replacement parts.
injection nozzle valve, lubricant, or ignition plug, are not covered under this warranty. All expenses incurred in maintaining and replacing parts for generator shall fall on the purchaser.
Warranty Claim Procedure: Warranty service must be performed by one of our authorized service dealers. If you feel your generator is malfunctioning due to a defect or misuse, simply contact our customer support center for technical advice, a warranty claim or general information. Warranty service, operation assistance and product support is provided by Midland Power Inc., contact us at the following numbers. PRODUCT REGISTRATION Product registration is required for product support and warranty coverage.
REGISTRATION INSTRUCTIONS: YOU CAN REGISTER EASILY USING OUR ONLINE FORM: www.hyundaipower.ca/warranty.php Ownership must be registered with Hyundai Power Equipment in order to ensure continued warranty and service support. Alternatively, you can fill out the registration card below and mail it along with a copy of your receipt, and the original UPC barcode from your product packaging. The store, date of purchase and product purchase should be clearly visible on the receipt copy.
OWNERSHIP AND WARRANTY TRANSFER INSTRUCTIONS: Changes in ownership must be registered with Hyundai Power Equipment in order to ensure continued warranty and service support. Warranty support cannot be provided without registration (from original date of purchase and after transfer of ownership) This transfer form must be completed on or before the date that ownership change takes effect. Warranty coverage continues from original date of purchase and is not extended by transfer of ownership.
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