ROBO Cylinder RCP2/RCP2CR Actuators Slider Type Operating Manual Twelfth Edition Motor straight type Standard type Cleanroom type Motor reversing types Motor straight type RCP2-SA5C, SA6C,SA7C SS7C, SS8C, HS8C RCP2-SA5R, SA6R, SA7R SS7R, SS8R, HS9R RCP2CR-SA5C, SA6C, SA7C SS7C, SS8C, HS8C IAI America, Inc.
Please Read Before Use Thank you for purchasing our product. This Operation Manual explains the handling methods, structure and maintenance of this product, among others, providing the information you need to know to use the product safely. Before using the product, be sure to read this manual and fully understand the contents explained herein to ensure safe use of the product. The CD or DVD that comes with the product contains operation manuals for IAI products.
Note Greasing Actuators of Cleanroom Specification For ROBO Cylinder actuators of cleanroom specification, use grease of low-dust-raising type for cleanroom applications. The grease specified in the maintenance/inspection sections of the Operating Manual is for actuators of standard specification. Using the grease for the standard actuators on the cleanroom actuators may generate dust Recommended grease: C Grease by Kuroda Precision Industries Ltd.
CE Marking If a compliance with the CE Marking is required, please follow Overseas Standards Compliance Manual (ME0287) that is provided separately.
Table of Contents Safety Guide .................................................................................................................................................................1 Handling Precautions....................................................................................................................................................8 Names of Parts .....................................................................................................................................
9. Maintenance and Inspection ...............................................................................................................................46 9.1 Inspection Items and Schedule ...................................................................................................................46 9.2 Visual Inspection of the Machine Exterior ...................................................................................................46 9.3 Cleaning .................................
Safety Guide Safety Guide When designing and manufacturing a robot system, ensure safety by following the safety precautions ³6DIHW\ *XLGH´ KDV EHHQ ZULWWHQ WR XVH WKH PDFKLQH VDIHO\ DQG VR SUHYHQW SHUVRQDO LQMXU\ RU SURSHUW\ provided below and taking the necessary measures.
Operation Operation Description Description Description Description 4 2 Installation Transportation and (1) Ɣ Installation When carrying of Robot a heavy Main object, Bodydo and the Controller, work withetc. two or more persons or Make to securely and fix the product (including the work part). A fall, Start utilizesure equipment suchhold as crane. or abnormal thewith product a damage injury.
Operation Operation Description Description 4 4 Installation Installation and Start and Start No. No. 5 Teaching Description Description (4) (2)Safety CableMeasures Wiring the work is carried out with 2 or more persons,between make it the clear who is to Ɣ When 8VH RXU FRPSDQ\¶V JHQXLQH FDEOHV for connecting actuator be thecontroller, leader and who beteaching the follower(s) and and fortothe tool. and communicate well with each to ensure of the Ɣother Do not scratchthe on safety the cable. Doworkers.
Operation Operation Description Description 6 4 Trial Installation Operation and Start No. No. 7 Automatic Operation 4 7HDFKLQJ Description Description (4) When Safety theMeasures work is carried out with 2 or more persons, make it clear who is to Ɣbe When the leader the work andiswho carried to be out the with follower(s) 2 or more and persons, communicate make itwell clear with who each is other to betothe ensure leader the and safety whoof tothe be the workers.
Operation Operation Description Description 8 6 Maintenance Trial Operation and Inspection No. No. 7 9 10 Automatic Operation Modification and Dismantle Disposal Description ƔWhen Whenthe thework workisiscarried carriedout outwith with2 2orormore morepersons, persons,make makeit itclear clearwho whoisisto betothe and and whowho to betothe and and communicate well well withwith each be leader the leader be follower(s) the follower(s) communicate other ensure the safety the workers.
Operation Alert Indication Description Description 8 safety Maintenance Ɣ When work is carried out with “Caution” 2 or moreand persons, make it clear to who The precautions are dividedthe into “Danger”, “Warning”, “Notice” according theis Inspection to be the leader andOperation who to beManual the follower(s) communicate well with warningand level, as follows, and described in the for eachand model. each other to ensure the safety of the workers.
Alert Indication 7KH VDIHW\ SUHFDXWLRQV DUH GLYLGHG LQWR ³'DQJHU´ ³:DUQLQJ´ ³&DXWLRQ´ DQG ³1RWLFH´ DFFRUGLQJ WR WKH ZDUQLQJ OHYHO DV IROORZV DQG GHVFULEHG LQ WKH 2SHUDWLRQ 0DQXDO IRU HDFK PRGHO /HYHO 'HJUHH RI 'DQJHU DQG 'DPDJH 'DQJHU 7KLV LQGLFDWHV DQ LPPLQHQWO\ KD]DUGRXV VLWXDWLRQ ZKLFK LI WKH SURGXFW LV QRW KDQGOHG FRUUHFWO\ ZLOO UHVXOW LQ GHDWK RU VHULRXV LQMXU\ 'DQJHU :DUQLQJ 7KLV LQGLFDWHV D SRWHQWLDOO\ KD]DUGRXV VLWXDWLRQ ZKLFK LI WKH SURGXFW LV QRW KDQGOHG FRUUHFWO\ FRXOG UH
Handling Precautions 1. Do not set a speed or acceleration/deceleration exceeding the applicable rating. Do not set a speed or acceleration/deceleration exceeding the applicable rating. Doing so may result in vibration, failure or shorter life. If an acceleration/deceleration exceeding the rating is set, creep may occur or the coupling may slip. 2. Keep the load moments to within the allowable value. Keep the load moments to within the allowable value.
7. Transporting and Handling 7.1 Handling the Actuator 7.1.1 Handling the Packed Unit Unless otherwise specified, each actuator (axis) is shipped individually. Please make sure that the shipping box is not dropped or subjected to strong impact during transport. • • • • Operators should not carry heavy shipping boxes by themselves. If the shipping box is left standing, it should be in a horizontal position. Do not climb on top of the shipping box.
7.2 Handling the Actuator Assembly When transporting the actuator with its axes already assembled, take note of the following items. 7.2.1 Shipping from IAI Already Assembled After assembly at IAI, your machine undergoes a shipping inspection, is packed in a crate with skids, and finally shipped. If any of the combined actuators is a slider, the slider is securely fastened in place to prevent unexpected movement during shipping.
Names of Parts The names of the actuator parts are indicated below. The left and right sides are indicated by looking at the actuator from the motor end with the actuator set down horizontally. Front end means the side opposite the motor end. 1.
2.
3. Motor Reversing Type ƔSA5R, SA6R Front Cover Side Cover Stainless Sheet Mounting Flange Pulley Cover Right Side Opposite Motor End Motor End Left Side Motor End Cap Motor Cover Slider Base ƔSA7R Front Cover Side Cover Stainless Sheet Mounting Flange Pulley Cover Right Side Opposite Motor End Motor End Left Side Motor End Cap Motor Cover Motor Bracket Slider Base Caution: The cable directly connected to the actuator is not a robot cable even when ordered with a robot cable option.
ƔSS7R, SS8R, HS8R Front Cover Stainless Sheet Side Cover Mounting Flange Pulley Cover Right Side Opposite Motor End Motor End Left Side Motor End Cap Motor Cover Motor Bracket Slider Base Caution: 14 The cable directly connected to the actuator is not a robot cable even when ordered with a robot cable option. When designing, please make sure not to give repeated bending loads to this cable. The robot cable is applicable only to the connecting cables.
1. Checking the Product Caution: 1.1 Check the packed items against the packing specification. Should you find a wrong model number or any missing item, please contact your IAI dealer or IAI. Components No. 1 Name Actuator Model number Refer to “How to Read the Model Nameplate” and “How to Read the Model Number.
1. Checking the Product 1.3 How to Read Model Nameplate Model number Serial number 1.4 MODEL RCP2 SA5C I 42P 12 50 P1 P BE MODELRCP2 MADE IN JAPAN SERIALNo.
2. Specification (1) Maximum speed 6SHFL¿FDWLRQ The maximum speed of the actuator is limited to prevent resonance of the ball screw shaft and also in consideration of the restrictions on motor speed. Observe the maximum speed limits specified below.
(2) Acceleration and payload capacity 1. The payload capacities at different accelerations, other than those at the rated accelerations of 0.2 G and 0.3 G, are provided for reference purposes only. Use these values only as a rough guide, as they are not guaranteed. 2. Even when the acceleration is below the rated acceleration, the payload capacity will not exceed beyond the value at the rated acceleration.
>&RQWUROOHU ZLWK ³+´ DW WKH HQG RI WKH PRGHO QXPEHU @ 1RWH :LWK WKH 6$ & W\SH DQG 6$ & W\SH H[FHSW IRU PRGHOV RI OHDG WKH VSHFLILF SHUIRUPDQFH YDULHV GHSHQGLQJ RQ WKH FRQWUROOHU 5&3 &5 6$ & /HDG 5DWHG DFFHOHUDWLRQ * ZKHQ KRUL]RQWDO * ZKHQ YHUWLFDO 0D[LPXP DFFHOHUDWLRQ * ZKHQ KRUL]RQWDO * ZKHQ YHUWLFDO 3D\ORDG NJ +RUL]RQWDO 3D\ORDG NJ 0.2G 0.3G 0.5G 0.7G 6SHHG PP V 0.3G 0.5G 0.7G 3D\ORDG NJ 3D\ORDG NJ 0.3G 0.1G 0.2G 0.
>&RQWUROOHU ZLWK ³+´ DW WKH HQG RI WKH PRGHO QXPEHU @ 1RWH :LWK WKH 6$ & W\SH DQG 6$ & W\SH H[FHSW IRU PRGHOV RI OHDG WKH VSHFLILF SHUIRUPDQFH YDULHV depending on the controller. 6SHFL¿FDWLRQ RCP2 (CR)-SA6C Lead 3 Rated acceleration: 0.2 G, when horizontal, 0.2 G when vertical Maximum acceleration: 0.7 G, when horizontal, 0.3 G when vertical Lead 6 Rated acceleration: 0.3 G, when horizontal, 0.2 G when vertical Maximum acceleration: 0.7 G, when horizontal, 0.3 G when vertical Horizontal 0.
>&RQWUROOHU ZLWK ³+´ DW WKH HQG RI WKH PRGHO QXPEHU @ RCP2 CR SA5R 6SHFL¿FDWLRQ Payload (kg) Horizontal Lead 3 Lead 6 Lead 12 Speed (mm/s) Payload (kg) Vertical Lead 3 Lead 6 Lead 12 Speed (mm/s) RCP2 CR SA6R Payload (kg) Horizontal Lead 3 Lead 6 Lead 12 Speed (mm/s) Payload (kg) Vertical Lead 3 Lead 6 Lead 12 Speed (mm/s) 21
RCP2(CR)-SA7C RCP2(CR)-SS7C 70 35 30 Payload (kg) Payload (kg) Horizontal 50 Lead 4 40 Lead 8 30 20 Lead 16 10 100 200 300 400 500 Speed (mm/s) 600 Horizonta 25 Lead 6 20 15 Lead 2 12 10 700 0 0 35 6 Payload (kg) 20 Lead 4 10 Lead 8 5 100 200 300 400 300 400 500 Speed (mm/s) 600 700 500 Vertical 10 8 Lead 6 6 4 Lead 16 0 0 200 12 Lead 3 25 15 100 14 Vertical 30 Payload (kg) Lead 3 5 0 0 Lead2 12 2 600 700 0 0 Speed (mm/s) 100 200 300 400 500 1 60
RCP2(CR)-SA7R RCP2(CR)-SS7R 35 70 Payload (kg) 40 Lead 4 30 25 20 Lead 8 Lead 16 0 0 100 200 7 4 300 400 500 600 Speed (mm/s) 20 15 0 0 Payload (kg) Lead 4 10 Lead 8 5 3 0 0 100 200 500 600 0 0 700 100 200 0.5 300 Lead 5 Lead 10 30 28 20 23 Lead 20 100 1.5 200 1 600 4 300 400 500 Speed (mm/s) 700 35 Vertical 30 20 Lead 5 15 Lead 10 0 50 100 0.5 150 Lead 20 200 Speed (mm/s) 250 0 0.5 300 0.5 350 25 20 Acceleration: 0.3 G 15 Acceleration: 0.
RCP2(CR)-SA7C 35 Lead 4 Payload (kg) 30 30 Horizontal 25 Payload (kg) 35 Lead 8 20 Lead 16 15 10 0 0 100 200 300 400 Speed (mm/s) 500 600 Lead 6 Horizontal 25 20 15 Lead 12 10 0 0 700 100 200 300 400 500 Speed (mm/s) 18 12 Vertical 12 Payload (kg) Lead 4 15 10 9 Lead 8 6 5 Lead 16 3 0 0 100 1 300 200 1 400 500 600 Vertical Lead 3 8 Lead 6 6 4 0 0 700 Lead 12 100 1 200 300 400 Speed (mm/s) RCP2(CR)-HS8C RCP2(CR)-SS8C 60 55 50 Horizontal Horizontal Lead
(3) Driving method *1 Type Motor type Lead [mm] SA5C, SA5R 42P 2.5 5 10 Ball screw 10 mm Rolled, C10 SA5C 42P 20 Ball screw 10 mm Rolled, C10 SA6C, SA6R 42P 3 6 12 Ball screw 10 mm Rolled, C10 SA6C 42P 20 Ball screw 10 mm Rolled, C10 SA7C, SA7R 56P Ball screw 10 mm Rolled, C10 SA7C, SS7R 42P Ball screw 10 mm Rolled, C10 SS8C, SS8R 56P Ball screw 16 mm Rolled, C10 HS8C, HS8R 86P 30 800 Driving method Ball screw Rolled, C10 16 mm *1.
(6) Load on the Actuator 6SHFL¿FDWLRQ Do not exceed the load shown in the load specification column. Please note the slider moment, allowable overhang length and the load weight.
x The allowable overhang values are based on a configuration where the center of gravity of the load mounted on the actuator corresponds to 1/2 of the overhang length. 0E 6SHFL¿FDWLRQ Mb, Mc directions Ma direction / 0D Directions of moment forces (Note) / 0F Directions of allowable overhangs To calculate the moments in Ma and Mc directions, offset the reference position by L mm from the top surface of the slider, as shown in the figure below.
The body of the base warps easily when the actuator is used as the Y-axis in an X-Y overhang setup. In this case, use the actuator so that the Ma and Mc moments are kept to one-half the allowable moment or less (see the figure below). 6SHFL¿FDWLRQ Y-axis X-axis The Ma and Mc moments applied on this slider should be kept to one-half the allowable moment. Caution: Allowing the slider to receive an excessive load moment will shorten the service life of the guides.
3.
4. Installation and Storage/Preservation Environment 4.1 Installation Environment 4. Installation and Storage/Preservation Environment The actuator should be set up in an environment, which meets the following criteria: x x x x x x x x x x Avoid direct sunlight. Avoid radiant heat from strong heat sources such as a furnace. Ambient temperature should be 0 ~ 40qC. The humidity should be less than 85% and there should be no condensation. Avoid exposure to corrosive or combustible gases.
5. Installation The method to install your actuator in a mechanical system is explained. 5.1 Installation Install the actuator as explained below, as a rule. Pay attention to these items when installing the actuator (except for custom-order models). Ceiling mount installation U 5.
5.2 Notes on Installation The stainless sheet is designed very thin (thickness: approx. 0.1 mm) in order to ensure flexibility. Therefore, the stainless sheet is easily dented or scratched. Once dented or scratched, the stainless sheet may break during use. When installing the stainless sheet, pay attention to the following points: 2. Protect the sheet from dents by paying attention not to drop tools and work parts onto the sheet. 5. Installation 1. Do not press the sheet directly with hands Dent 3.
5.3 Installing the Main Body Mount the actuator to a machined surface or one of the flat surfaces of comparable precision. The side faces and lower surface of the base run parallel with the guides. When traveling precision is required, use these as the reference planes for mounting. 5.3.
5.3.2 Using the Mounting Holes on Top of the Base (SA5C, SA6C, SA7C) 5. Installation Through holes are provided in the base for installing the actuator on its top face. When installing the actuator, remove the side covers. (Remove the two thin-head screws [M3 x 6 mm] for mounting the cover using an Allen wrench of 1. 5 mm across flats.) When securing with bolts, protect the stainless sheet from dents or damage by making sure not to drop bolts or tools onto the stainless sheet or contact them with it.
5.
5.5 Reference Surface and Mounting Surface 5.
5.
5.7 Cleanroom Specification 5. Installation This actuator can deliver performance which ensures its operation in conformance with the requirements of cleanliness class 10 (0.1 m) by suctioning air into the suction joint. The recommended suction rate of each model at the maximum speed is specified below.
6. Connection with Controllers 6.1 Wiring In an application where the cable cannot be anchored, try to place the cable so that it sags only under its own weight or use self-standing type cable as large radial wire duct to limit the load on the cable. Never cut and/or reconnect the cables supplied with the product for the purpose of extending or shortening the cable length. The cables supplied with the actuator offer excellent flexibility, but they are not robot cables.
When building an application system using actuators and controllers, inappropriate wiring and connection of cables may result in wire breakage, poor contact and other unexpected problems. Prohibited items regarding the handling of cables are explained below. x Do not cut to extend or shorten the cable or reconnect the cut cable. x If the cable cannot be secured in place, allow it to bend only within the range of deflection by its self-weight or use a self-supporting cable hose, etc.
y When fixing the cable, provide a moderate slack and do not tension it too tight. Do not use a spiral tube where the cable flexes frequently. Power line Duct Signal lines (flat cable) y Take note of the following precautions when using a cable track: y Do not let the cable get tangled or kinked in a cable track or flexible tube. When bundling the cable, keep a certain degree of flexibility (so that the cable will not become too taut when bent).
7. Options 7.1 Brake The brake is a retention mechanism that prevents the slider, when installed vertically, from dropping and thereby damaging the attached load when the power or servo is turned off. The brake option must be selected for every axis that will be used vertically. 7KH PRGHO QXPEHU IRU WKLV RSWLRQ LV ³% ´ ³%( ´ ³%/´ RU ³%5 ´ 7.2 Reversed Home Specification When the reversed home specification is selected, the home is set on the front side.
8. Motor/Encoder Cable 8.
8.2 PCON/PSEL Controller Cables 20 14 82 20 C N 1 CN3 41 51 8 (Approx. F7) [1] Motor cable CB-RCP2-MA*** (Front) (Front) L Controller end Mechanical end CN3 Orange Gray White Yellow Pink I-1318119-3 AMP Yellow (Green) A VMM B A VMM B M cable CN1 A1 A2 A3 B1 B2 B3 1 A 2 VMM 3 A 4 B 5 VMM 6 B Yellow Gray Orange Yellow (Green) * *** indicates the cable length. Max. 20m.
[4] Encoder cable CB-RFA-PA*** Encoder Robot Cable CB-RFA-PA***-RB (for RCP2-HS8C, HS8R and RCP2CR-HS8C) (8) (13) (15) C N 2 CN4 (Front View) (25) (18) ( 9) (35) (5) (Front View) Controller side Mechanical side L CN2 Cable Color Signal Robot Cable Standard Cable Name OR(BK1) OR(RD1) LGY(BK1) LGY(RD1) WT(BK1) WT(RD1) RD GY BR GN PL PK YW(BK1) YW (Reserved) (Reserved) BK BK ENA ENA ENB ENB (Reserved) VPS PK(BK1) PK(RD1) BL OR GND 5V Drain Drain F.
9. Maintenance and Inspection 9.1 Inspection Items and Schedule Perform maintenance work according to the schedule below. The schedule is set assuming eight hours of operation a day. When the operation time is long such as 24-hour operation, shorten the maintenance intervals as needed. 9.
9.3 x x x x x Cleaning Clean the exterior as needed. Wipe off dirt with a soft cloth. Do not use strong compressed air on the actuator as this may force dust into the crevices. Do not use petroleum-based solvent on plastic parts or painted surfaces. If the unit is badly soiled, apply a neutral detergent or alcohol to a soft cloth, and wipe gently. 9.4 Adjusting the Stainless Sheet If the actuator stroke is 400 mm or more, check the stainless sheet for slacking, etc., as needed.
9.5 Interior Inspection Turn off the power, remove the side covers, and then visually inspect the interior. Check the following items during interior inspection. Body Loose mounting bolts? Guides Lubrication appropriate? Soiling? Ball screw Lubrication appropriate? Soiling? How to inspect the interior: 1) Remove both side covers. Use an Allen wrench of 1.5mm across flats for SA5C/SA6C/SA7C/SS7C or an Allen wrench of 2.00mm across flats for SS8C/HS8C. 9.
9.6 Internal Cleaning :LSH RII GLUW ZLWK D VRIW FORWK 'R QRW XVH VWURQJ FRPSUHVVHG DLU RQ WKH DFWXDWRU DV WKLV PD\ IRUFH GXVW LQWR WKH FUHYLFHV 'R QRW XVH SHWUROHXP EDVHG VROYHQW QHXWUDO GHWHUJHQW RU DOFRKRO &DXWLRQ 'R QRW XVH IOXVKLQJ RLO PRO\EGHQXP JUHDVH RU DQWL UXVW OXEULFDQW :KHQ JUHDVH LV VRLOHG ZLWK D ODUJH DPRXQW RI IRUHLJQ VXEVWDQFHV ZLSH RII WKH GLUW\ JUHDVH DQG WKHQ DSSO\ QHZ JUHDVH 9.7 Adding Grease 9.7.
[Cleanroom Specification] (1) What Grease to Use on the Guide and Ball Screw For guides and ball screw, a urea-based grease of low-dust-raising type which has stable torque characteristics and superior lubrication performance as well as the anti-rust effect equivalent to that of a lithium-based grease is used. The following grease is used when we ship the unit: 9. Maintenance and Inspection Kuroda Precision Industries 50 C Grease Warring: Never use any fluorine-based or lithium-based grease.
9.7.2 How to Apply Grease 1) When greasing the guide, use a spatula or grease applicator to squeeze or inject grease into the space between the slider and base, and then move the slider back and forth several times to let grease spread evenly. Apply grease on the guides on both sides. Remove excess grease. 3) Install the side covers. Tightening torque: SA5C/SA6C/SA7C/SS7C: Thin-head screw M3 × 6 SS8C/HS8C: Thin-head screw M4 × 6 Refer to 3) in 9.
9.
[Procedure] 1) Remove the slider-cover affixing screws and remove the covers. After the slider covers have been removed [1] Standard specification (slider structure) 6$ & 6$ & Sheet slider 6$ & 66 & 66 & +6 & &RLO VSULQJ &RLO VSULQJ Plate spring &RLO VSULQJ &RLO VSULQJ Sheet slider > @ &OHDQURRP VSHFLILFDWLRQ 6OLGHU UROOHU VSecification (optional) (roller structure) 6$ & 6$ & Spacer &RLO VSULQJ 9.
2) Remove the stainless-sheet retainer screws on both sides and pull out the stainless sheet. 3) Guide a new stainless sheet into the slider. 4) Hold the stainless sheet in place, and affix the retainer plates and screws. At this time, securely tighten the screws only on the motor side, and leave the screws on the counter-motor side loose. Sheet slider 9.
6) Adjust the tension of the stainless sheet. [1] While looking through the center opening in the clearance-checking tool, move the stainless sheet on the loose end in the directions of arrows until the clearance between the top face of the stainless sheet and the back of the clearance-checking tool falls within the specified range. Move the stainless sheet in the directions of arrows to adjust the tension.
[3] Move the slider and check the tension of the stainless sheet along the entire stroke. 9. Maintenance and Inspection Checkpoint 1: Check if the clearance between the top face of the stainless sheet and the back of the clearance-checking tool falls within the specified range along the entire stroke. Checkpoint 2: Look through the peripheral openings and confirm that the stainless sheet edges do not contact the slider body.
[4] When proper clearances are obtained between the slider body and stainless sheet and an absence of contact between the two is confirmed, tighten the two screws on the loose end alternately, and then finally tighten all screws to a uniform torque to securely affix the stainless sheet. If the screws are not tightened uniformly, the sheet may meander or lift. Apply additional torque to the screws on both ends until the stainless sheet no longer moves. Tightening torque: SA5C/SA6C/SA7C/SS7C: 87.2 N·cm (8.
9.9 Reduction Belt [Motor Reversing Type]: SA5R, SA6R, SA7R, SS7R, SS8R, HS8R 9.9.1 Inspecting the Belt Remove the pulley cover and visually inspect the belt. Durability of the reduction belt is affected significantly by the operating condition, and there is no standard guideline as to when the belt should be replaced. Generally, the belt is designed to withstand several millions of flexing loads.
ƔSA7R Motor bracket Tensile load: Tension adjusting bolts (4 pcs.) Use an Allen wrench of 3mm across flats. Tension adjusting bolt tightening torque: 9. Maintenance and Inspection ƔSS7R, SS8R, HS8R Motor bracket Tensile load: Tension adjusting bolts (4 pcs.) Use an Allen wrench of 3mm across flats.
9.9.4 Replacing the Belt : SA5R, SA6R, SA7R, SS7R, SS8R, HS8R ƔSA5R, SA6R [Items Required for Replacement] 5HSODFHPHQW UHGXFWLRQ EHOW $OOHQ ZUHQFK VHW 7HQVLRQ JDXJH &DSDEOH RI WHQVLRQLQJ WR NJI RU JUHDWHU 6WURQJ VWULQJ ORRSHG RU ORQJ WLH EDQG 9.
5) Remove the pulley assembly. 䈄 Remove the four affixing bolts using an Allen wrench of 2.5mm across flats. 䈄 Pull out the assembly by hand. 6) Remove the pulley cap. 䈄 Remove the two affixing bolts using an Allen wrench of 2.5mm across flats. 9. Maintenance and Inspection Pulley cap 7) Pull out the belt and insert a new belt. Insert the belt into this clearance. 8) Attach the pulley cap. Tighten the hexagon socket-head bolts (M3 x 8mm, 2 pcs.) using an Allen wrench of 2.5mm across flats.
9) Install the pulley assembly. 䈄 Align the angles of projections and depressions on the couplings. Align the angles of projections and depressions. 7LJKWHQ WKH KH[DJRQ VRFNHW KHDG VFUHZV 0 î SFV XVLQJ DQ $OOHQ ZUHQFK RI 2.5 mm across flats. Tightening torque: 83 N·cm (8.47 kgf·cm) 9. Maintenance and Inspection 10) Loop the belt over the pulleys. 11) Pass a looped strong string (or loQJ WLH EDQG DURXQG WKH PRWRU HQG IODQJH DQG SXOO LW ZLWK D WHQVLRQ JDXJH WR the specified tension.
ƔSA7R [Items Required for Replacement] 5HSODFHPHQW UHGXFWLRQ EHOW $OOHQ ZUHQFK VHW 7HQVLRQ JDXJH &DSDEOH RI WHQVLRQLQJ WR NJI RU JUHDWHU 6WURQJ VWULQJ ORRSHG RU ORQJ WLH EDQG [Procedure] 5HPRYH WKH SXOOH\ FRYHU 5HPRYH WKH IRXU DIIL[LQJ WKLQ KHDG VFUHZV XVLQJ DQ $OOHQ ZUHQFK RI PP DFURVV IODWV 5HPRYH WKH SXOOH\ DVVHPEO\ 䈄 5HPRYH WKH IRXU DIIL[LQJ EROWV XVLQJ DQ $OOHQ ZUHQFK RI PP DFURVV IODWV 9.
5) Remove the pulley assembly. 5HPRYH WKH IRXU DIIL[LQJ EROWV XVLQJ DQ $OOHQ ZUHQFK of 2.5 mm across flats. Pulley cap 9. Maintenance and Inspection 6) Pull out the belt and insert a new belt. Insert the belt into this clearance. 7) Install the pulley cap. Tighten the hexagon socket-head bolts (M3 × 10, 4 pcs.) using an Allen wrench of 2.5 mm across flats. Tightening torque: 83 N·cm (8.
8) Install the pulley assembly. 䈄 Align the angles of projections and depressions on the couplings. Align the angles of projections and depressions. 9) 7LJKWHQ WKH KH[DJRQ VRFNHW KHDG VFUHZV 0 î SFV XVLQJ DQ $OOHQ ZUHQFK RI 2.5 mm across flats. 7LJKWHQLQJ WRUTXH 1āFP NJIāFP Loop the belt over the pulleys. 7HQVLRQ NJI $GMXVWLQJ EROW WLJKWHQLQJ WRUTXH 1āFP NJIāFP 11) Install the pulley cover.
ƔSS7R, SS8R, HS8R [Items Required for Replacement] 5HSODFHPHQW UHGXFWLRQ EHOW $OOHQ ZUHQFK VHW 7HQVLRQ JDXJH &DSDEOH RI WHQVLRQLQJ WR NJI RU JUHDWHU 6WURQJ VWULQJ ORRSHG RU ORQJ WLH EDQG [Procedure] 5HPRYH WKH SXOOH\ FRYHU 5HPRYH WKH IRXU DIIL[LQJ WKLQ KHDG VFUHZV XVLQJ DQ $OOHQ ZUHQFK RI PP DFURVV IODWV 5HPRYH WKH EHOW IURP WKH SXOOH\V 9.
6) Install the pulley cover. Tighten the thin-head screws (M4 × 6, 4 pcs.) using an Allen wrench of 2 mm across flats. Tightening torque: 204 N·cm (20.8 kgf·cm) 9.
9.10 9.10.1 Replacing the Motor Motor Straight Type ƔSA5C, SA6C [Items Required for Replacement] 5HSODFHPHQW PRWRU 15& ZLWK D FRXSOLQJ RQ WKH PRWRU VKDIW VHH WKH SKRWRJUDSK DW WKH ULJKW $OOHQ ZUHQFK VHW &RXSOLQJ 3KLOOLSV VFUHZGULYHU *UHDVH .\RGR 3URFHGXUH@ $IWHU UHPRYLQJ WKH IODW FRXQWHUVXQN KHDG VFUHZV 0 î SFV DIIL[LQJ WKH FDEOH HQGV RQ WKH PRWRU HQG FDS UHPRYH WKH SDQ KHDG VFUHZV DIIL[LQJ WKH PRWRU HQG FDS 9.
5HPRYH WKH PRWRU 䈄 5HPRYH WKH DIIL[LQJ EROWV 0 î SFV XVLQJ DQ $OOHQ ZUHQFK RI PP DFURVV IODWV 3XOO RXW WKH PRWRU E\ KDQG 'HFRXSOHG PRWRU 9. Maintenance and Inspection Pilot alignment metal If this metal is attached on the decoupled motor, put it back to the pilot on the actuator side. 6) Apply grease to the coupling on the actuator side. .\RGR
7) Install a new motor. $IWHU FRQILUPLQJ WKDW WKH DQJOHV RI SURMHFWLRQV DQG GHSUHVVLRQV RQ WKH FRXSOLQJV DUH DOLJQHG WLJKWHQ WKH DIIL[LQJ EROWV 0 î SFV 8VH DQ $OOHQ ZUHQFK RI PP DFURVV IODWV 7LJKWHQLQJ WRUTXH 1āFP NJIāFP 9.
11) Affix the motor end cap with the pan-head screws (M3 × 80, 4 pcs.). At this time, make sure not to pinch the cables. Tightening torque: 61.5 N·cm (6.3 kgf·cm) 9.
ƔSA7C [Items Required for Replacement] 5HSODFHPHQW PRWRU 15& ZLWK D FRXSOLQJ RQ WKH PRWRU VKDIW VHH WKH SKRWRJUDSK EHORZ $OOHQ ZUHQFK VHW 3KLOOLSV VFUHZGULYHU *UHDVH .\RGR
2) Push in the cable-end molding to create a slack along the inner cable. Push in the molding as far as possible. 3) Pull out the motor connector. 4) Pull out the encoder connector. 73 9. Maintenance and Inspection Caution: Do not apply a force to the encoder by touching it directly.
5HPRYH WKH PRWRU 䈄 5HPRYH WKH DIIL[LQJ EROWV 0 î SFV XVLQJ DQ $OOHQ ZUHQFK RI PP DFURVV IODWV 3XOO RXW WKH PRWRU E\ KDQG 9. Maintenance and Inspection 'HFRXSOHG PRWRU Pilot alignment metal If this metal is attached on the decoupled motor, put it back to the pilot on the actuator side. $SSO\ JUHDVH WR WKH FRXSOLQJ RQ WKH DFWXDWRU VLGH .\RGR
7) Install a new motor. $IWHU FRQILUPLQJ WKDW WKH DQJOHV RI SURMHFWLRQV DQG GHSUHVVLRQV RQ WKH FRXSOLQJV DUH DOLJQHG WLJKWHQ WKH DIIL[LQJ EROWV 0 î SFV 8VH DQ $OOHQ ZUHQFK RI PP DFURVV IODWV 7LJKWHQLQJ WRUTXH 1āFP NJIāFP &RQQHFW WKH HQFRGHU FRQQHFWRU &RQQHFW WKH PRWRU FRQQHFWRU 9.
11) Affix the motor end cap with the pan-head screws (M3 × 105, 4 pcs.). At this time, make sure not to pinch the cables. 9. Maintenance and Inspection Tightening torque: 61.5 N·cm (6.
ƔSS7C [Items Required for Replacement] 5HSODFHPHQW PRWRU 660 ZLWK D FRXSOLQJ RQ WKH PRWRU VKDIW VHH WKH SKRWRJUDSK EHORZ $OOHQ ZUHQFK VHW 3KLOOLSV VFUHZGULYHU 3ODVWLF KDPPHU >3URFHGXUH@ 5HPRYH WKH SDQ KHDG VFUHZV DIIL[LQJ WKH PRWRU HQG FDS 3DQ KHDG VFUHZV 0 î SFV &RXSOLQJ 3DQ KHDG VFUHZV 0 î SFV 9.
9. Maintenance and Inspection 3) Push in the motor-end cap into the motor cover. 4) Pull out the motor connector. 5) Pull out the encoder connector. Caution: Do not apply a force to the encoder by touching it directly.
6) Remove the motor. 䈄 Remove the affixing bolts (M3 × 15, 2 pcs./M3 × 18, 2 pcs.) using an Allen wrench of 2.5 mm across flats. 9. Maintenance and Inspection 3XOO RXW WKH PRWRU E\ KDQG 'HFRXSOHG PRWRU 5HPRYH WKH PRWRU IODQJH Remove the affixing bolts (M3 × 8, 4 pcs.) using an Allen wrench of 2.5 mm across flats.
7) Install a new motor. 7LJKWHQ WKH PRWRU IODQJH ZLWK WKH DIIL[LQJ EROWV 0 î SFV )LUVW WLJKWHQ WKH ULJKW DQG OHIW DIIL[LQJ EROWV 0 î SFV XQLIRUPO\ 9. Maintenance and Inspection 1H[W WLJKWHQ WKH XSSHU DIIL[LQJ EROWV 0 î SFV XQLIRUPO\ &RQILUP WKDW WKH DQJOHV RI SURMHFWLRQV DQG GHSUHVVLRQV RQ WKH FRXSOLQJV DUH DOLJQHG 7LJKWHQLQJ WRUTXH RI 0 EROW 1āFP NJIāFP 8) Connect the encoder connector.
3XOO RXW WKH PRWRU HQG FDS IURP WKH PRWRU FRYHU DQG DIIL[ LW ZLWK WKH SDQ KHDG VFUHZV $W WKLV WLPH PDNH VXUH QRW WR SLQFK WKH FDEOHV 3DQ KHDG VFUHZV 0 [ SFV 3DQ KHDG VFUHZV 0 î SFV 7LJKWHQLQJ WRUTXH 1āFP NJIāFP 7LJKWHQLQJ WRUTXH 1āFP NJIāFP 9. Maintenance and Inspection 11) Affix the motor cover.
ƔSS8C, HS8C [Items Required for Replacement] 5HSODFHPHQW PRWRU 660 IRU 66 & +60 IRU +6 & ZLWK D FRXSOLQJ RQ WKH PRWRU VKDIW VHH WKH SKRWRJUDSK EHORZ $OOHQ ZUHQFK VHW 3KLOOLSV VFUHZGULYHU 3ODVWLF KDPPHU &RXSOLQJ >3URFHGXUH@ 5HPRYH WKH SDQ KHDG VFUHZV 0 î SFV DIIL[LQJ WKH PRWRU FRYHU 9.
4) Push in the motor-end cap into the motor cover. 9. Maintenance and Inspection 5) Pull out the motor connector. 6) Pull out the encoder connector. Caution: Do not apply a force to the encoder by touching it directly.
7) Remove the motor. 䈄 Remove the affixing bolts (M4 × 15, 4 pcs.) using an Allen wrench of 3 mm across flats. 9. Maintenance and Inspection 3XOO RXW WKH PRWRU E\ KDQG 'HFRXSOHG PRWRU 8) Install a new motor. $IWHU FRQILUPLQJ WKDW WKH DQJOHV RI SURMHFWLRQV DQG GHSUHVVLRQV RQ WKH FRXSOLQJV DUH DOLJQHG WLJKWHQ WKH affixing bolts (M4 × 15, 4 pcs.). (Use an Allen wrench of 3 mm across flats.
9) Connect the encoder connector. 10) Connect the motor connector. &DXWLRQ 'R QRW DSSO\ D IRUFH WR WKH HQFRGHU E\ WRXFKLQJ LW GLUHFWO\ 11) Pull out the motor-end cap from the motor cover and affix it with the pan-head screws (M3 × 105, 4 pcs.). At this time, make sure not to pinch the cables. 9. Maintenance and Inspection Tightening torque: 61.5 N·cm (6.3 kgf·cm) 7LJKWHQ WKH SDQ KHDG VFUHZV 0 [ SFV 12) Affix the motor cover.
9.10.2 Motor Reversing Type ƔSA5R, SA6R [Items Required for Replacement] 5HSODFHPHQW PRWRU 15& ZLWK D FRXSOLQJ RQ WKH PRWRU VKDIW VHH WKH SKRWRJUDSK DW WKH ULJKW $OOHQ ZUHQFK VHW 3KLOOLSV VFUHZGULYHU 7HQVLRQ JDXJH FDSDEOH RI WHQVLRQLQJ WR NJI RU JUHDWHU 6WURQJ VWULQJ ORRSHG RU ORQJ WLH EDQG 3XOOH\ 9.
4) Pull out the four tension adjusting bolts and two motor cover affixing bolts, and remove the motor unit. Motor cover affixing bolts Motor cover affixing bolts 5) Remove the four pan-head screws affixing the motor-end cap of the motor unit, and pull out the motor. 9. Maintenance and Inspection 6) Pull out the motor connector. 7) Pull out the encoder connector. Caution: Do not apply a force to the encoder by touching it directly.
8) Connect the encoder connector and motor connector to a new motor. &RQQHFWLRQ RI WKH HQFRGHU FRQQHFWRU &RQQHFWLRQ RI WKH PRWRU FRQQHFWRU &DXWLRQ 'R QRW DSSO\ D IRUFH WR WKH HQFRGHU E\ WRXFKLQJ LW GLUHFWO\ 9.
11) Install the motor cover. Tighten the hexagon socket-head screws (M3 × 12, 2 pcs.) using an Allen wrench of 2.5 mm across flats. Tightening torque: 83 N·cm (8.47 kgf·cm) 12) Install the pulley cover. Tighten the thin-head screws (M3 × 6, 4 pcs.) using an Allen wrench of 1.5 mm across flats. 89 9. Maintenance and Inspection Tightening torque: 87.2 N·cm (8.
ƔSA7R [Items Required for Replacement] 5HSODFHPHQW PRWRU XQLW 660 * (See the photograph at the right.) $OOHQ ZUHQFK VHW 7HQVLRQ JDXJH FDSDEOH RI WHQVLRQLQJ WR NJI RU JUHDWHU 6WURQJ VWULQJ ORRSHG RU ORQJ WLH EDQG 9.
5) Install a new motor unit and temporarily tighten it with the tension adjusting bolts (hexagon socket-head screws: M4 × 20, 4 pcs.). In this condition, loop the reduction belt over the pulleys. 6) Pass a looped strong string (or long tie-band) around the motor bracket and pull it with a tension gauge to the specified tension. In this condition, uniformly tighten the adjusting bolts. 9.
ƔSS7R, SS8R, HS8R [Items Required for Replacement] 5HSODFHPHQW PRWRU XQLW 660 IRU 66 5 660 IRU 66 5 +60 IRU +6 5 6HH WKH SKRWRJUDSK DW WKH ULJKW $OOHQ ZUHQFK VHW 7HQVLRQ JDXJH FDSDEOH RI WHQVLRQLQJ WR NJI RU JUHDWHU 6WURQJ VWULQJ ORRSHG RU ORQJ WLH EDQG 9.
5) Install a new motor unit and temporarily tighten it with the tension adjusting bolts (hexagon socket-head screws: M4 × 20, 4 pcs.). In this condition, loop the reduction belt over the pulleys. 6) Pass a looped strong string (or long tie-band) around the motor bracket and pull it with a tension gauge to the specified tension. In this condition, uniformly tighten the adjusting bolts. 9. Maintenance and Inspection Tension: SS7R 7.3 kgf, SS8R/HS8R 11.
10. External Dimensions RCP2-SA5C 9 4-M4, depth 9 94 119 3 Home E- 4.5 through, 8, counterbore depth 4.5 (from opposite side) 2- 4H7, depth 5.5 from bottom surface of base 26 +0.012 50 52 100 or more 24 100 D-M4, depth 7 5 C 100 P (pitch of H-oblong hole, depth 5.5 from bottom surface of base 50 20 4 hole and oblong hole) 56 33 81 40 10. Appendix 2.1 39 50 52 A Detail view of A (installation hole and reference surface) 240 2- 4H7, depth 6 57.5 7.5 3 4.
RCP2-SA6C 21 19.5 31 8 23 4-M5, depth 9 115 119 2.7 3 Home 40 F- 4.5 through, 8, counterbore depth 4.5 (from opposite side) 56 58 31 A D-M5, depth 9 100 or more 56 58 C P(pitch of H-oblong hole, depth 5.5 from bottom surface of base 100 20 4 holeandoblonghole) A 19.5 75 33 81 4 +0.012 0 5 E- 4H7 depth 5.5 from bottom surface of base B 31 Detail view of A (installation hole and reference surface) 2.2 59.5 6.5 4.5 5 5 4.5 56 58 3.1 59.
10.1.3 RCP2-SA7C 39 32 0.02 50 4-M5, depth 10 Cable joint connector (Tolerance between reamed holes ±0.02) 9 30 9 20 20 20 240 2- 5H7, depth 10 L Reference position for Ma moment offset 159 Home 3 ME 3 76 43 71 73 E- 6 through, 9.5, counterbore depth 5.5 (from opposite side) 71 73 100 or more 5 40 40 Brake dimensions E- 4H7 depth 6 from bottom surface of base B 40 A +0.012 Detail view of A (installation hole and reference surface) 14.
RCP2-SS7C 5 9 19.5 21 240 4-M5, depth 10 32 40.6 5 9 23.4 2- 5H7, effective depth 10 126 60 50 32 0.02 Cable joint connector (Tolerance between reamed holes 0.02) 10.1.4 19.5 L Reference position for Ma moment offset 12 A 25 57 M.E. Home 5 25 15 M.E. 113 90 36 16 60 55 41.5 27 55 60 126 S.E. 5 4.
10.1.5 RCP2-SS8C 170 90 75 7.5 7.5 4-M8, depth 10 240 45 35 20 35 17 A 30 M.E. S.E. 5 Home 30 14 M.E.
RCP2-HS8C 170 90 75 15 45 0.0215 4-M8, depth 10 7.5 240 45 56 34 7.5 2- 8H7, depth 10 35 20 35 L Reference position for Ma moment offset 17 A 30 M.E. A 14 Detail view of A 48 77 70 55 34 1 74 80 Home 5 S.E. 5 138 116 30 14 M.E. 170 S (Stroke) 5 73 Reference surface Cable joint connector (Tolerance between reamed holes 0.02) 10.1.
RCP2-SA5R Stroke 16 5 5.5 2- 4H7, depth 6 0.5 40 30 19 0.02 67 3 ME 2.1 4-M4, depth 9 5 5.5 0.5 58 120 120 9.5 52 ME : Mechanical End SE : Stroke End 10 94 2.7 SE 6 20 6 40 26 ME 2.8 26 Tolerance between (reamed holes 0.02) 10.1.7 0.5 0.5 48 49 Cable joint connector 0.5 240 76 6 24 49 L Brake dimensions Reversing direction: Opposite 16.5 2- 4H7, depth 5.5from bottom surface of base 13.3 62 43 B 35.
RCP2-SA6R Stroke 5 2- 5H7, depth 6 9 32 3 Home 0.02 ME 2.2 5 9 4-M5, depth 9 31 58 123 6.5 58 ME : Mechanical End SE : Stroke End 10 1.5 67 60 50 8 23 8 43 28 115 2.7 SE 123 16 ME 3.1 (Tolerance between reamed holes 0.02) 10.1.8 0.5 Cable joint connector 240 1.5 1.5 48 50 76 6 24 50 L 0.5 Brake dimensions Reversing direction: Opposite D- 4H7, depth 5.5from bottom surface of base 18.5 43 31 B C-M5 depth 9 P (pitch of +0.012 13.3 5.1 75 19.5 32 5 40 37.
RCP2-SA7R Stroke 18 50 14 33 0.5 ME 126 5 2- 5H7, depth 10 106.2 3 5 Home 9 32 0.02 9 ME 3 4-M5, depth 10 39 73 80 160 161 6 ME : Mechanical End SE : Stroke End 60 50 9 30 9 4.8 3 SE (Tolerance between reamed holes 0.02) 10.1.9 Cable joint connector 240 L 2 0.5 3 60 61 0.5 10 41.2 125.5 60 Brake dimensions +0.
10.1.10 RCP2-SS7R L A 12 25 21 32.7 19.5 36 58 19.5 M.E. 5 4-M5, depth 10 32 23.4 6.3 60 Home 5 9 61.3 130 126 60 50 5 9 32 0.02 2- 5H7, depth 10 57 40.6 2.7 S.E. 5 0.5 1 (Tolerance between reamed holes 0.02) M.E. 55 41.5 27 67 25 10 57 126 S (Stroke) 3 Cable joint connector 240 27.
10.1.11 RCP2-SS8R L 17 7.5 15 6 75 Home 4-M8, depth 10 M.E. 5 45 42 7.5 15 78 165 170 90 75 45 0.02 (Tolerance between reamed holes ±0.02) 8H7, depth 10 73 56 1 S.E. 5 2- 34 M.E. 170 S (Stroke) 80 35 20 35 45 2 30 70 55 340.5 67 30 10 57 A Cable joint connector 2 240 138 35 68 ME : Mechanical End SE : Stroke End 45 6 50 (pitch between reamed hole and oblong hole) 5 +0.
10.1.12 RCP2-HS8R L 17 30 70 55 340.5 67 30 10 57 A M.E. S.E. 5 2- 8H7, depth 10 170 90 75 45 0.02 7.5 15 M.E. Home 4-M8, depth 10 7.5 15 5 42 78 165 45 (Tolerance between reamed holes 0.02) 34 6 80 73 56 2 1 170 S (Stroke) 45 75 35 20 35 2 Cable joint connector 240 35 68 ME : Mechanical End SE : Stroke End 138 45 6 50 +0.
10.1.13 RCP2CR-SA5C 40 5 30 5 5.5 19 0.02 5.5 4-M4, depth 9 Cable joint connector 26 6 20 6 (Tolerance between reamed holes 0.02) 2- 4H7, depth 6 240 Applicable tube outer diameter: 8 (inner diameter: 6) Offset reference position for Ma moment 57.5 3 Opposite side Standard (option) 1.6 B E- 4.5 through, 8, counterbore depth 4.5 (from opposite side) 50 52 26 2- 4H7, depth 5.5 from bottom surface of base 13.8 24 5 C D-M4, depth 7 Detail view of oblong hole 118.
10.1.14 RCP2CR-SA6C 60 50 9 32 0.02 9 5 31 4-M5, depth 9 (Tolerance between reamed holes ±0.02) 5 8 23 8 2- 5H7, depth 6 Cable joint connector 240 Home 117.5 3 0.7 Opposite side (option) 59.5 Home 40 5 Detail view of A (detail view of actuator reference surface) 118 2.7 SE 1.6 56 58 A 24 E- 4.5 through, 8, counterbore depth 4.5 (from opposite side) B 56 58 E- 4H7, depth 5.5 from bottom surface of base 13.8 4.5 59.5 43 10 6.5 28 31 40 +0.012 5 31 4.
10.1.15 RCP2CR-SA7C 60 5 50 9 32 0.02 9 4-M5, depth 10 39 (Tolerance between 48 39 4.5 Offset reference position for Ma moment reamed holes 0.02) 5 4.5 2- 5H7, depth 10 Cable joint connector 240 Applicable tube outer diameter: 8 (inner diameter: 6) 100 or more L 17 ME Stroke 3 128 SE 158 3 Home Opposite side Standard (option) 5 76 24 Reference surface Brake dimensions C +0.
10.1.16 RCP2CR-SS7C 240 4-M5, depth 10 32 25.4 40.6 32 60 50 5 9 32 0.02 9 Cable joint connector (Tolerance between reamed holes 0.02) 5 2- 5H7, depth 10 Applicable tube outer diameter: (inner diameter: 6) 12 A 126 25 15 113 90 5 Opposite side (option) Standard Home 1 4.5 5 36 Home 16 55 60 60 55 41.
10.1.17 RCP2CR-SS8C 90 75 7.5 15 45 0.02 15 4-M8, depth 10 45 240 Cable joint connector (Tolerance between reamed holes 0.02) 56 45 35 2- 8H7, depth 10 Applicable tube outer diameter: (inner diameter.
10.1.18 RCP2CR-HS8C 90 75 7.5 0.02 240 4-M8, depth 10 15 45 56 45 35 15 45 Cable joint connector (Tolerance between reamed holes 0.02) 2- 8H7, depth 10 Applicable tube outer diameter: (inner diameter: 8) 100 or more L 17 Offset reference position for Ma moment A S (stroke) 30 170 138 116 30 14 Opposite side (option) Home 5 170 Standard 5 A 80 14 77 70 55 34 48 73 24 N 15 100 (Reamed hole pitch) D-M8, depth 10 5 +0.
10.2 How to use the home mark As necessary, affix these marks to the product to mark the home position of the actuator. Contents of sticker Home mark sticker × 1 sheet 10. Appendix Home mark scale × 4 Home mark × 4 (Scale: 1mm graduation mark, 10mm width) 䈄 Peel off the home marks and use as a base sheet. Note 1. Every mark has an adhesive back. 2. Remove smears and stains from the surface before affixing the marks. 3. Avoid labels or nameplates as a marking location.
11. Warranty 11.1 Warranty Period One of the following periods, whichever is shorter: 18 months after shipment from IAI 12 months after delivery to the specified location 2,500 hours of operation 11.2 Scope of Warranty Our products are covered by warranty when all of the following conditions are met. Faulty products covered by warranty will be replaced or repaired free of charge: (1) The breakdown or problem in question pertains to our product as delivered by us or our authorized dealer.
11.5 Conditions of Conformance with Applicable Standards/Regulations, Etc., and Applications (1) If our product is combined with another product or any system, device, etc., used by the customer, the customer must first check the applicable standards, regulations and/or rules. The customer is also responsible for confirming that such combination with our product conforms to the applicable standards, etc.
Change History Revision Date Description of Revision Added information on RCS3 and RCS3CR actuators. “Please Read Before Use”: Entirely revised the content. March 2010 Second Edition “Safety Guide”: Entirely revised the content. P. 37 to 39: Changed to 7, “Wiring Cable.” P. 9: Added “Handling Precautions.” P. 16, 17: Added 2, “Checking after Unpacking.” P.
Revision Date Description of Revision December 2011 Eighth edition Contents changed in Safety Guide Caution notes added for when working with two or more persons P.31, 38: Note added to state that RCP2CR-SA5C and RCP2CR-SA6C cannot be ensured for Cleanliness Class 10 in vertical orientation, horizontally oriented wall mount or in ceiling mount Ninth edition “Motor cable CB-RFA-MA***” added to 8.2 Cable for PCON and PSEL Controllers Weight added to 10.1 External Dimensions March 2012 Tenth edition P.
Manual No.: ME3660-12A (May 2012) Head Office: 577-1 Obane Shimizu-KU Shizuoka City Shizuoka 424-0103, Japan TEL +81-54-364-5105 FAX +81-54-364-2589 website: www.iai-robot.co.jp/ Technical Support available in USA, Europe and China Head Office: 2690 W.