ROBO Cylinder RCP4W Slider Type Instruction Manual Second Edition Dustproof/Splash proof type (IP65), RCP4W-SA5C, SA6C, SA7C IAI America, Inc.
Please Read Before Use Thank you for purchasing our product. This Instruction Manual describes all necessary information to operate this product safely such as the operation procedure, structure and maintenance procedure. Before operation, read this manual carefully and fully understand it to operate this product safely. The CD or DVD that comes with the product contains instruction manuals for IAI products.
Table of Contents Safety Guide...................................................................................................................................1 Caution in Handling ........................................................................................................................8 Names of the Parts.........................................................................................................................9 1. Specifications Check ..........................................
4.6 Grease Supply ................................................................................................................47 4.6.1 Applied Grease .....................................................................................................47 4.6.2 How to Apply Grease.............................................................................................48 4.7 Motor Replacement Process...........................................................................................49 4.7.
Safety Guide “Safety Guide” has been written to use the machine safely and so prevent personal injury or property damage beforehand. Make sure to read it before the operation of this product. Safety Precautions for Our Products The common safety precautions for the use of any of our robots in each operation. No.
No. 2 2 Operation Description Transportation 3 Storage and Preservation 4 Installation and Start Description Ɣ When carrying a heavy object, do the work with two or more persons or utilize equipment such as crane. Ɣ When the work is carried out with 2 or more persons, make it clear who is to be the leader and who to be the follower(s) and communicate well with each other to ensure the safety of the workers.
No. 4 Operation Description Installation and Start Description (2) Cable Wiring Ɣ Use our company’s genuine cables for connecting between the actuator and controller, and for the teaching tool. Ɣ Do not scratch on the cable. Do not bend it forcibly. Do not pull it. Do not coil it around. Do not insert it. Do not put any heavy thing on it. Failure to do so may cause a fire, electric shock or malfunction due to leakage or continuity error.
No. 4 5 4 Operation Description Installation and Start Teaching Description (4) Safety Measures Ɣ When the work is carried out with 2 or more persons, make it clear who is to be the leader and who to be the follower(s) and communicate well with each other to ensure the safety of the workers. Ɣ When the product is under operation or in the ready mode, take the safety measures (such as the installation of safety and protection fence) so that nobody can enter the area within the robot’s movable range.
No. 6 7 Operation Description Trial Operation Automatic Operation Description Ɣ When the work is carried out with 2 or more persons, make it clear who is to be the leader and who to be the follower(s) and communicate well with each other to ensure the safety of the workers. Ɣ After the teaching or programming operation, perform the check operation one step by one step and then shift to the automatic operation.
No. 8 9 6 Operation Description Maintenance and Inspection 10 Modification and Dismantle Disposal 11 Other Description Ɣ When the work is carried out with 2 or more persons, make it clear who is to be the leader and who to be the follower(s) and communicate well with each other to ensure the safety of the workers. Ɣ Perform the work out of the safety protection fence, if possible.
Alert Indication The safety precautions are divided into “Danger”, “Warning”, “Caution” and “Notice” according to the warning level, as follows, and described in the Instruction Manual for each model. Level Degree of Danger and Damage Danger This indicates an imminently hazardous situation which, if the product is not handled correctly, will result in death or serious injury.
Caution in Handling 1. This actuator is not conducted hygienic treatment to apply to food. Have an appropriate protection when using the product in an environment related to food that requires the hygienic management so the actuator would not directly touch the food. In case the actuator has touched the food, do not treat it as selling goods. 2. Do not attempt to establish the settings for the speed and acceleration/deceleration above the allowable range.
Names of the Parts In this manual, actuators are shown in the way that it is placed horizontally, the opening comes to the bottom and left and right determined by the view from motor side. [Standard Type] Use the bracket to install the unit horizontally with the openings facing the bottom.
[Ceiling Type] Install the actuator handing on the ceiling with the opening on the bottom and with using the bracket.
1. Specifications Check 1.1 Product Check 1.1.1 No. 1 Parts Part Name Main Body Model Quantity Refer to “How to read the model plate” and “How to read the model No.”. 1 Accessories Motor • Encoder Cable 2 (Note 1) Remarks 1 3 First Step Guide 1 4 Instruction Manual (DVD) 1 5 Safety Guide 1 Note 1 The motor • encoder cables differ between the standard model and robot cable. [Refer to 1.4 Motor • Encoder Cables.] 1.1.2 Instruction Manuals related to this product, which are contained in the DVD.
1.1.4 How to read the model No. 1.
1.2 Specification [1] Speed SA5C 35P SA6C 42P SA7C 56P 5 10 6 12 8 16 Horizontal/ Minimum Vertical speed 100 Horizontal Horizontal Horizontal Horizontal Horizontal Horizontal 150 200 250 6.25 12.5 7.5 15 10 20 300 Stroke [mm] 350 400 450 165 330 200 400 500 550 600 650 700 – – – – – – – – – – – – 265 530 [2] Maximum Acceleration and Transportable Weight When the transported weight is low, the acceleration/deceleration speed can be increased.
[3] Driving System • Position Detector 1. Specifications Check Type Motor Type SA5C 35P SA6C 42P SA7C 56P [4] Positioning Accuracy Type Lead [mm] SA5C 5, 10 SA6C 6, 12 SA7C 8, 16 Lead [mm] 5 10 6 12 8 16 No. of Encoder Pulses 800 Item Positioning Repeatability Lost Motion Positioning Repeatability Lost Motion Positioning Repeatability Lost Motion Type Ball Screw Type Diameter Accuracy Rolled I8mm C10 Rolled I10mm C10 Rolled I12mm C10 Performance ±0.02mm 0.1mm or less ±0.
60 126.8 57.3 1. Specifications Check [5] Relation between Current Limit and Pressing Force x SA5C Pressing Force [N] Ball Screw Lead Current Limit Value [%] [mm] 20 30 40 50 5 42.3 63.4 84.5 105.6 10 38.2 47.8 70 147.9 66.
x SA6C 1. Specifications Check Ball Screw Lead [mm] 6 12 20 51.3 Pressing Force [N] Current Limit Value [%] 30 40 50 76.9 102.6 128.2 35.5 47.3 59.1 60 153.9 71.0 70 179.5 82.8 SA6C Current Limit Value and Pressing Force 400 Pressing Force [N] 350 300 250 200 Lead 6 150 100 Lead 12 50 0 0% 10% 20% 30% 40% 50% 60% 70% 80% Current Limit Value [%] Caution: (1) (2) (3) (4) 16 The relation of the current limit and the pressing force is a reference assuming when the speed is 20mm/s.
x SA7C 20 96.5 46.3 60 289.6 138.8 70 337.9 161.9 1. Specifications Check Ball Screw Lead [mm] 8 16 Pressing Force [N] Current Limit Value [%] 30 40 50 144.8 193.1 241.4 69.4 92.5 115.6 SA7C Current Limit Value and Pressing Force 400 350 Pressing Force [N] 300 250 Lead 8 200 150 Lead 16 100 50 0 0% 10% 20% 30% 40% 50% 60% 70% 80% Current Limit Value [%] Caution: (1) (2) (3) (4) The relation of the current limit and the pressing force is a reference assuming when the speed is 20mm/s.
1. Specifications Check [6] Duty Ratio in Continuous Operation Continuous operation is available with the duty ratio 100%. Duty ratio is the rate of operation expressed in % that presents the time of the actuator being operated in 1 cycle of operation. [7] Protection Class If air purge is conducted = IP65 [Refer to 2.4 Air Purge for the details.
1.3 Option 1.3.1 Cable Exit Direction (Model: A1, A2) Right side Right side Left side Left side Left side Standard type 1.3.2 Cable Exit to the Left Side (AI) Cable Exit to the Right Side (AI) Food Grade Grease Indicated (Model: GE) Food grade grease (Medallion FM Grease No. 1) is to be applied. 1.3.3 Reversed-home Type (Model: NM) For the standard type, the home position is set on the motor end.
1.4 1. Specifications Check 1.4.1 Motor • Encoder Cables Motor • Encoder Integrated Cables CB-CA-MPAƑƑƑ L (30) (25) (25) (30) CN2 CN1 Connector : 1-1827863-1 Contact : 1827570-2 Connector : PADP-24V-1-S Contact SPND-002T-C0.5 (AWG26) SPND-001T-C0.5 (AWG22) Connection diagram CN1 1-1827863-1(AMP) Pin No.
1.4.2 Motor • Encoder Integrated Cables Robot Cable CB-CA-MPAƑƑƑ-RB 1. Specifications Check L (30) (25) (25) (15) (30) CN2 CN1 Connector : PADP-24V-1-S Contact SPND-002T-C0.5 (AWG26) SPND-001T-C0.5 (AWG22) Connector : 1-1827863-1 Contact : 1827570-2 Connection diagram CN1 1-1827863-1(AMP) Pin No.
2. Installation 2.1 Transportation 2. Installation [1] Handling of the Robot Unless otherwise specified, the actuators are wrapped individually when the product is shipped out. (1) Handling of the Packed Product x Do not damage or drop. The package is not applied with any special treatment that enables it to resist an impact caused by a drop or crash. x An operator should never attempt to carry a heavy package on their own. Also, use an appropriate way for transportation.
[2] Handling of the Multi-Axes Type This is the case that this product is delivered with other actuators being combined. Multi-axes type will be delivered in a package with an outer case fixed to a wooden base. Sliders are fixed so they would not accidently move while in transportation. The end of the actuator is also fixed to avoid it swinging by external vibration. x Do not damage or drop. The package is not applied with any special treatment that enables it to resist an impact caused by a drop or crash.
2.2 Installation and Storage • Preservation Environment [1] Installation Environment 2. Installation Do not use this product in the following environments. Also make sure to keep enough work space necessary for maintenance.
2.3 How to Install Shown below is how to install the actuators to the machinery equipment. 2.3.1 Attachment Orientation {: Available ×: Not available Attachment Horizontal Vertical Wall Mount Ceiling Mount Orientation Installation Installation Installation (Note 1) Installation (Note 1) Types of Standard Type – Wall-hang Type Ceiling Type Installation Installation { { { × Availability Note 1 It is necessary to have the dedicated bracket (option). Request should be made at the order.
2. Installation 2.3.2 Installation [1] Installation of Main Unit x The surface to mount the actuator main unit should be a machined surface or a plane that possesses an equivalent accuracy and the flatness should be within 0.1mm. Also, the platform should have a structure stiff enough to install the unit so it would not generate vibration or other abnormality. x Also consider enough space necessary for maintenance work such as actuator replacement and inspection.
٧ Wall-hang Type ڏSide Reamed hole (Through) Through hole Tapped hole Tapped Through hole hole Reamed hole (Through) Through hole Tapped hole Tapped hole Through hole 2.
(1) Datum surface There are datum surfaces for attachment on the bracket. The flatness of the table operation differs for the stroke type of each actuator. Right side 2.
(2) Mounting method 1 (When Utilizing the Tapped Holes) Follow the table below for the torque to tighten the attachment screws. Standard Type Actuator Type 2. Installation SA5C SA6C/SA7C Tightening Torque [N•m] Tapping In the case that steel is used for the In the case that aluminum is used Diameter bolt seating surface: for the bolt seating surface: M4 3.59 1.76 M5 7.27 3.
(3) Mounting method 2 (When Utilizing the Through Holes) Follow the table below for the torque to tighten the attachment screws. 2. Installation Standard Type Actuator Type SA5C SA6C/SA7C Mounting Holes I4.5 through hole I5.5 through hole Wall-hang Type • Ceiling Type Actuator Type SA5C/SA6C/SA7C Mounting Holes I5.5 through hole Mounting Screw M4 M5 Tightening Torque [N•m] 1.76 3.42 Mounting Screw M5 Tightening Torque [N•m] 3.
[2] Load Attachment Ɣ There is a restriction on the moment and overhang load length when attaching a load to the table. Allowable load moment and overhang load length Actuator Type SA6C SA7C (Note 1) Allowable Static Load Moment [N•m] Ma Mb Mc Allowable Dynamic Load Moment [N•m] Ma Mb Mc Two-sided Fix 5.9 8.4 13.7 3.4 4.9 8.0 One-sided Fix 2.9 4.2 6.8 1.7 2.5 4.0 Two-sided Fix 8.5 12.2 19.9 4.7 6.7 11.0 One-sided Fix 4.3 6.1 10.0 2.4 3.4 5.5 Two-sided Fix 11.7 16.6 31.
If installing on the top surface of the slider, for the calculation of Ma and Mc moments, consider the position indicated with an arrow as the datum point. Datum point for moment calculation Datum point for moment calculation 47.5 22.5 26.0 40.0 27.5 Datum point for moment calculation SA5C SA6C SA7C If installing on the bottom surface of the slider, for the calculation of Ma and Mc moments, consider the position indicated with an arrow as the datum point.
Side Surface of the Slider Reamed Tapped hole hole 2-E 4-D C 2. Installation A B C Reamed Hole Pitch Tolerance: A ±0.02 䎃 䎃 Tapping Diameter M4 M5 M5 Tightening Torque [N•m] 1.76 3.42 3.42 Tapping Diameter M3 I3H7, depth 5 M3 I3H7, depth 5 M3 I3H7, depth 5 Tightening Torque [N•m] 0.83 0.83 0.
2. Installation [3] Installation of Wiring There are tapped holes prepared for some purposes such as attaching cables on the bracket of the actuator. See the external dimensions for the details of the position and diameters. [Refer to 5.
٧ Wall-hang Type ڏTop Tapped hole Tapped hole Tapped hole 2. Installation Bracket (Front) Tapped hole Bracket (Rear) ڏSide Tapped hole Tapped hole Tapped hole Bracket (Front) Actuator Type SA5C SA6C SA7C Tapped hole Bracket (Rear) Bracket (Front) Tapped Hole 4×M3, depth 6 4×M3, depth 6 4×M3, depth 6 Bracket (Rear) Tapped Hole 4×M3, depth 6 4×M3, depth 6 4×M3, depth 6 Tapping Diameter M3 M3 M3 Tightening Torque [N•m] 0.83 0.83 0.
٧ Ceiling Type (Top) Shown in the figure below is the right ceiling mount type. For the left ceiling mount type, the positions of tapped holes are on the opposite side when looking in the front view. ڏBottom 2.
2.4 Air Purge Air Tube Length vs. Air Flow 200 180 Air Flow [Nl/min] 160 140 120 100 80 Pressure :0.3MPa 60 Pressure :0.2MPa 40 Pressure :0.1MPa 20 0 0 5 10 15 20 25 Air Tube Length [m] 37 2. Installation If using the product in the standard of IP65, it is necessary to conduct air purge to blow clean dry air to the actuator. Conduct air purge from the inlet on the side of the motor end of the main unit with air flow 40Nl/min or more.
3. Connection to the Controller For the controller, only the dedicated controller manufactured by our company can be used. Using other controllers may cause a problem such as burning the product, ignition or generating heat. Use the dedicated cable enclosed in the package when connecting the actuator and the controller. 3.
When constructing the application system, make sure to lay out each cable and connect them correctly otherwise it may cause unexpected troubles such as cable breakage or contact failure. Described below are the things that are prohibited to be done regarding the treatment of cables. 150mm 3. Connection to the Controller • Do not attempt to cut and extend the cable, or short-circuit or re-joint it. • Do not apply the robot cable to the moving part.
• Do not pinch, drop a heavy object onto or cut the cable. 3. Connection to the Controller • When fixing the cable, provide a moderate slack and do not tension it too tight. Do not use spiral tube in any position where cables are bent frequently. • Separate the I/O line, communication line and power line from each other. Arrange so that such lines are independently routed in the duct. Power Line Duct I/O Line (Flat Cable, etc.
4. Maintenance Inspection 4.1 Inspection Items and Inspection Schedule Have maintenance inspections following the intervals below. The calculation is conducted under the condition that there are 8 working hours per day. Have inspections more frequently if the operation frequency is high for night and day continuous operation, etc. 䎃 Visual inspection { Internal Check { Grease supply 4.
4.4 Inside Visual Inspection Turn the power OFF and have a visual inspection. Conduct the item below in the internal inspection. 䎃 4. Maintenance Inspection Main Body Guide Part Looseness of attachment screws Condition and dirt of lubricant 䎃 Detach the seals and ball screw guide by following the procedures described below so you can see the guiding area to visually inspect the condition inside. In the inspection, it should be checked if dust is involved inside and the condition of the lubricant.
3) Pull out the four seals. Next, loosen the four hex socket head cap screws holding the ball screw cover (at the circled places) with a hex wrench to detach the cover. 4. Maintenance Inspection Seal Tool to use: Hex wrench 2.5mm-sized Tightening Torque : 88.
4. Maintenance Inspection [Procedures to Detach Seals and Ball Screw Guide] 1) Tighten the four hex socket head cap screws to hold the ball screw cover (at the circled places) with a hex wrench to attach the cover. Next, slide in the four seals to mount them. Tool to use: Hex wrench 2.
2) Slide in the terminal caps to attach them. 4. Maintenance Inspection Edge Cap 3) Tighten the four hex socket head cap screws to hold the cover on the side opposite to the motor (at the circled places) with a hex wrench to attach the cover. Tool to use: Hex wrench 2.5mm-sized Tightening Torque : 88.
4.5 Internal Cleanup • When cleaning, wipe with a soft cloth to remove dust and dirt. • Do not blow compressed air so dust would not get in from gaps. • Do not use oil type solvent, neutral detergent or alcohol. 4.
4.6 Grease Supply 4.6.1 Applied Grease [1] Standard type The following grease is applied when the product is shipped out. Idemitsu Kosan Co., Ltd. Daphne Eponex Grease No.2 Showa Shell Sekiyu K. K. Alvania Grease No.2 Mobil Oil Mobilux 2 Warning: Do not attempt to apply fluorine grease. When mixed with lithium grease, not only decrease the grease characteristics, but also may damage the actuator. [2] Food grade grease type The following grease is applied when the product is shipped out.
4. Maintenance Inspection 4.6.2 How to Apply Grease Grease supply is to be conducted at the grease supply holes on the front cover. 1. “Ball screw/guide supply hole” and “seal supply holes” are covered up with grommets. Remove the grommets at three points. 2. Move the slider until it stops on the side opposite of the motor. 3. Insert a grease gun to the ball screw/guide supply hole and supply grease to the grease nipple seen in the hole.
4.7 4.7.1 Motor Replacement Process SA5C, SA6C [Items Required for Replacement Work] • Motor Unit for Replacement • Hex Wrench 2mm, 2.5mm and 3mm-sized Motor Unit for Replacement Bottom Cover Tool to use: Hex wrench 2.5mm-sized 49 4. Maintenance Inspection [Step] 1) Loosen the eight hex socket head cap screws holding the bottom cover on the bottom of the actuator (at the circled places) with a hex wrench to detach the cover.
2) By using a tool with a long and slim shape such as a hex wrench, push in the four grommets (at the circled places) on the back side to detach them. Grommet 4. Maintenance Inspection Grommet 3) Insert a hex wrench to the holes the grommets were taken out to detach the four hex socket head cap screws holding the motor cover (at the circled places) with it.
4) Unplug the motor cable connector. 4. Maintenance Inspection Motor Cable Connector 5) Detach the protection cover for the encoder and unplug the encoder connector. Encoder Connector Encoder Protection Cover 6) Detach the motor cover.
7) For SA5C and SA6C, the motor unit is held with screws from the direction shown with arrows. Remove the ball screw cover and the seal, loosen the screws and then detach the motor unit. 4. Maintenance Inspection Seal Ball Screw Cover Seal Loosen the four hex socket head cap screws holding the cover on the side opposite to the motor (at the circled places) with a hex wrench to detach the cover. Tool to use: Hex wrench 2.5mm-sized 8) Slide the terminal caps to remove them.
9) Pull out the four seals. Next, loosen the four hex socket head cap screws holding the ball screw cover (at the circled places) with a hex wrench to detach the cover. 4. Maintenance Inspection Seal Tool to use: Hex wrench 2.
10) Detach the two screws holding the ball screw cover bracket (at the circled places) with a hex wrench. 4. Maintenance Inspection Ball Screw Cover Bracket Tool to use: Hex wrench 2.5mm-sized (SA5C) 3.0mm-sized (SA6C) 11) Remove the two screws (for SA5C) and four screws (for SA6C) holding the motor (at the circled places) with a hex wrench and detach the motor. Tool to use : Hex wrench 2.
13) Tighten the two screws (for SA5C) and four screws (for SA6C) to hold the motor (at the circled places) with a hex wrench to attach the motor. Motor Tightening Torque : 88.7N•cm 14) Tighten the two screws to hold the ball screw cover bracket (at the circled places) with a hex wrench to attach the ball screw cover bracket. Ball Screw Cover Bracket Tool to use: Hex wrench 2.5mm-sized (SA5C) 3.0mm-sized (SA6C) Tightening Torque : 88.7N•cm (SA5C) 207N•cm (SA6C) 55 4.
4. Maintenance Inspection 15) Tighten the four hex socket head cap screws to hold the ball screw cover (at the circled places) with a hex wrench to attach the cover. Next, slide in the four seals to mount them. Seal Ball Screw Cover Tool to use: Hex wrench 2.5mm-sized Seal 56 Tightening Torque : 88.
16) Slide in the terminal caps to attach them. 4. Maintenance Inspection Edge Cap 17) Tighten the four hex socket head cap screws to hold the cover on the side opposite to the motor (at the circled places) with a hex wrench to attach the cover. Tool to use: Hex wrench 2.5mm-sized Tightening Torque : 88.
18) Attach the motor cover and plug in the encoder connector. 4.
19) Put the encoder protection cover on the encoder. 4. Maintenance Inspection Encoder Protection Cover 20) Plug in the motor cable connector.
21) Insert a hex wrench to the holes the grommets were taken out of to tighten the four hex socket head cap screws to hold the motor cover (at the circled places) with it. Hole that the grommet was taken out of 4. Maintenance Inspection Hex Wrench Tool to use: Hex wrench 2mm-sized Tightening Torque : 49.
22) By using a tool with a long and slim shape such as a hex wrench, push in the four grommets (at the circled places) on the back. 4.
4. Maintenance Inspection 23) Attach the bottom cover at the bottom of the actuator and tighten the eight hex socket head cap screws (at circled places) with a hex wrench to affix the cover. Tool to use: Hex wrench 2.5mm-sized Tightening Torque : 88.
4.7.2 SA7C [Items Required for Replacement Work] • Motor Unit for Replacement • Hex Wrench 2mm, 2.5mm and 3mm-sized Motor Unit for Replacement Bottom Cover Tool to use: Hex wrench 2.5mm-sized 63 4. Maintenance Inspection [Step] 1) Loosen the eight hex socket head cap screws holding the bottom cover on the bottom of the actuator (at the circled places) with a hex wrench to detach the cover.
2) By using a tool with a long and slim shape such as a hex wrench, push in the four grommets (at the circled places) on the back side to detach them. 4.
3) Insert a hex wrench to the holes the grommets were taken out of to detach the four hex socket head cap screws holding the motor cover (at the circled places) with it. 4. Maintenance Inspection Hole that the grommet was taken out of Hex Wrench Tool to use: Hex wrench 2mm-sized 4) Unplug the motor cable connector.
5) Detach the protection cover for the encoder and unplug the encoder connector. 4. Maintenance Inspection Encoder Protection Cover Encoder Connector 6) Detach the motor cover. Motor Cover 7) Remove the four screws holding the motor (at circled places) with a hex wrench to detach the motor.
8) Rotate the coupling on the replacement motor unit to adjust the position of the protrusion on it so it fits to the recessed slit. Recessed slit 9) Attach the motor and tighten the four screws to hold the motor (at circled places) with a hex wrench. Tool to use: Hex wrench 3mm-sized Tightening Torque : 207N•cm 67 4.
10) Attach the motor cover and plug in the encoder connector. 4. Maintenance Inspection Motor Cover Encoder Protection Cover Encoder Connector 11) Plug in the motor cable connector.
12) Insert a hex wrench to the holes the grommets were taken out of to tighten the four hex socket head cap screws to hold the motor cover (at the circled places) with it. Hole that the grommet was taken out of Hex Wrench 4. Maintenance Inspection Tool to use: Hex wrench 2mm-sized Tightening Torque : 49.
4. Maintenance Inspection 13) By using a tool with a long and slim shape such as a hex wrench, push in the four grommets (at the circled places) on the back.
14) Attach the bottom cover at the bottom of the actuator and tighten the eight hex socket head cap screws (at circled places) with a hex wrench to affix the cover. 4. Maintenance Inspection Tool to use: Hex wrench 2.5mm-sized Tightening Torque : 88.
4.8 Seal (opening) Replacement Process 4. Maintenance Inspection [Items Required for Replacement Work] • Seal • Hex Wrench 2.5mm-sized Seal [Step] 1) Loosen the four hex socket head cap screws holding the cover on the side opposite to the motor (at the circled places) with a hex wrench to detach the cover. Tool to use: Hex wrench 2.5mm-sized 2) Slide the terminal caps to remove them.
3) Pull the seals to take them out. 4.
4. Maintenance Inspection 4) Insert the seals for replacement to attach them. Seal 5) Slide in the terminal caps to attach them.
6) Tighten the four hex socket head cap screws to hold the cover on the side opposite to the motor (at the circled places) with a hex wrench to attach the cover. 4. Maintenance Inspection Tool to use: Hex wrench 2.5mm-sized Tightening Torque : 88.
5. External Dimensions [SA5 Standard Type] 55 5 2-φ4H7, depth 4 4-M4, depth 7 7.5 30 30 4-M3, depth 7 A STROKE SE 5 5 L 50 29 5 ME Home 25 (Reamed Hole Pitch ±0.02) (Secure at least 100) 61 90 Cable exit direction: Left Cable exit direction: Right Motor Area Height: 56 Slider Height: 65 Main Unit Height: 63.5 5 ME 10 22.5 (From unit attachment surface) 2-φ4H7, depth 4 (Same on the Opposite Side) 7.5 5. External Dimensions 85 7.5 25 35 (Reamed Hole Pitch ±0.
[SA5 Wall-hang Type] 2-φ4H7, depth 4 4-M4, depth 6 7.5 35 4 21.5 2-M3, depth 6 7.5 30 30 2-M3, depth 6 70 55 25 12 30 12 7.5 Wall Hanging on Left Side 35 (Reamed Hole Pitch ±0.02) 61 90 Cable exit direction: Left 2-M3, depth 6 Cable exit direction: Right 7.5 Home 25 (Reamed Hole Pitch ±0.02) 29 5 ME 9 7.5 50 7.5 22.5 12.5 5 4-M4, depth 6 (Same on the Opposite Side) 2-φ4H7, depth 4 (Same on the Opposite Side) B C D 30 20 35 Air Inlet 85 (Reamed Hole Pitch ±0.
[SA5 Ceiling Type] 7.5 35 85 (Reamed Hole Pitch ±0.02) C D STROKE SE 5 50 70 A 25 (Reamed Hole Pitch ±0.02) 45 8-φ5.5 hole 8-M5 through 20 10 (Secure at least 100) L 50 Home 29 5 ME 61 90 Cable exit direction: Left 63.5 5 ME 10 2-φ5H7, depth 5 64 4-M4, depth 6 (Same on the Opposite Side) 2-φ4H7, depth 4 (Same on the Opposite Side) Slider Width: 70 30 2-M3, depth 6 35 5 10 20 10 25 Air Inlet φ6 for Air Purge 7.5 (17) 5 30 (Reamed Hole Pitch ±0.
[SA6 Standard Type] 22.5 7.5 2-φ5H7, depth 5 2-M3, depth 4 7.5 30 29 5 ME 90 30 4-M3, depth 8 62 5 80 5 A SE 5 5 STROKE (Secure at least 100) L 60 Home 30 (Reamed Hole Pitch ±0.02) 61 Cable exit direction: Left Cable exit direction: Right Motor Area Height: 65 Main Unit Height: 73.5 Slider Height: 75 5 ME 10 9.5 25 (From unit attachment surface) 7.5 2-φ5H7, depth 5 (Same on the Opposite Side) 35 20 D C B 2-φ3H7, depth 5 8-M3, depth 6 37 (Reamed Hole Pitch ±0.02) 7.
[SA6 Wall-hang Type] 2-φ5H7, depth 5 4-M5, depth 8 7.5 2-M3, depth 6 45 30 7.5 30 30 2-M3, depth 6 62 80 12 3.5 21 30 12 7.5 45 (Reamed Hole Pitch ±0.02) A (Secure at least 100) L 60 Home 90 20 35 95 (Reamed Hole Pitch ±0.02) 7.5 45 Air Inlet φ6 for Air Purge 7.5 30 30 45 50 20 70 10 8-φ5.5 hole 8-M5 through 2-φ5H7, depth 5 (from the other side) Wall Hanging on Right Side L 395 445 495 545 595 645 695 745 795 845 895 A 334 384 434 484 534 584 634 684 734 784 834 25 12.
[SA6 Ceiling Type] 7.5 2-φ5H7, depth 5 45 7.5 30 95 (Reamed Hole Pitch ±0.02) 80 62 95 4-M5, depth 8 45 Unit Attachment Surface 105 10 STROKE A 45 8-φ5.5 hole 8-M5 through 20 10 (Secure at least 100) L 30 (Reamed Hole Pitch ±0.02) 60 Home 29 5 ME 61 90 Cable exit direction: Left 4-M5, depth 8 (Same on the Opposite Side) 2-φ5H7, depth 5 (Same on the Opposite Side) Slider Width: 80 12.5 5 2-M3, depth 6 45 30 Air Inlet φ6 for Air Purge 7.5 (17) 12.
[SA7 Standard Type] SE 30 30 4-M3, depth 8 5 (Secure at least 100) L 70 Home 35 (Reamed Hole Pitch ±0.02) 29 5 ME 91 90 Cable exit direction: Left Cable exit direction: Right Motor Area Height: 72 Slider Height: 82 A 27 (From unit attachment surface) 7.5 2-φ5H7, depth 5 (Same on the Opposite Side) 35 20 D C B 2-φ3H7, depth 5 8-M3, depth 6 2-φ5.1, depth 5 35 5 15 30 15 35 5 Air Inlet φ6 for Air Purge 4-M5, depth 7.
[SA7 Wall-hang Type] 55 77 35 7.5 30 2-M3, depth 6 30 95 2-M3, depth 6 12 3.5 23.5 2-φ5H7, depth 5 4-M5, depth 8 7.5 30 12 7.5 55 (Reamed Hole Pitch ±0.02) A Unit Attachment Surface Home 90 Cable exit direction: Left 2-M3, depth 6 Cable exit direction: Right 8.5 35 (Reamed Hole Pitch ±0.02) 29 5 ME 7.5 22.5 12.5 5 30 20 35 55 7.5 30 30 45 50 20 70 10 110 Air Inlet (Reamed Hole Pitch ±0.02) φ6 for Air Purge 8-φ5.
[SA7 Ceiling Type] 7.5 2-φ5H7, depth 5 55 35 7.5 110 (Reamed Hole Pitch ±0.02) 10 95 A STROKE 35 (Reamed Hole Pitch ±0.02) 5 45 8-φ5.5 hole 8-M5 through 20 10 L 70 Home 29 5 ME (Secure at least 100) 91 90 Cable exit direction: Left 86 80.5 SE 50 70 1.5 5 ME 6 Slider Height: 82 86 4-M5, depth 8 (Same on the Opposite Side) Slider Width: 95 7.5 2-φ5H7, depth 5 (Same on the Opposite Side) 52 (Reamed Hole Pitch ±0.02) 35 15 30 15 35 Air Inlet φ6 for Air Purge 7.
6. Product Life The mechanical life of the actuator is represented by the guide that receives the moment load mostly. One factor that affects the traveling life of an actuator is “Rated Load”. There are two types of rated loads: “Static Rated Load” and “Dynamic Rated Load”.
7. Warranty 7.1 Warranty Period One of the following periods, whichever is shorter: y 18 months after shipment from IAI y 12 months after delivery to the specified location y 2,500 hours of operation 7. Warranty 7.2 Scope of the Warranty Our products are covered by warranty when all of the following conditions are met.
7.5 Conditions of Conformance with Applicable Standards/Regulations, Etc., and Applications (1) If our product is combined with another product or any system, device, etc., used by the customer, the customer must first check the applicable standards, regulations and/or rules. The customer is also responsible for confirming that such combination with our product conforms to the applicable standards, etc.
Change History Change History Revision Date 88 Description of Revision 2012.06 First edition 2012.10 Second edition Pg.
Manual No.: ME3722-2A (October 2012) Head Office: 577-1 Obane Shimizu-KU Shizuoka City Shizuoka 424-0103, Japan TEL +81-54-364-5105 FAX +81-54-364-2589 website: www.iai-robot.co.jp/ Technical Support available in USA, Europe and China Head Office: 2690 W.
