ROBO Cylinder RCS2/RCS2W Actuators Rod Type Operation Manual Eighth Edition Standard Type Standard Type Standard Type Standard Type Motor Straight Type (Coupling Type): Motor Straight Type (Built-in Type): Motor Reversing Type: Flat Type: Dustproof/Splash-proof Type Motor Straight Type (Coupling Type): Dustproof/Splash-proof Type Motor Straight Type (Built-in Type): Dustproof/Splash-proof Type Motor Reversing Type: RA4C, RA5C, RGS4C, RGS5C, RGD4C, RGD5C RA4D, RA7AD, SRA7BD, RA7BD, RGS4D, RGS7AD, SRGS7BD,
Please Read Before Use Thank you for purchasing our product. This Operation Manual explains the handling methods, structure and maintenance of this product, among others, providing the information you need to know to use the product safely. Before using the product, be sure to read this manual and fully understand the contents explained herein to ensure safe use of the product. The CD or DVD that comes with the product contains Operation Manuals for IAI products.
Table of Contents Safety Guide ............................................................................................................................ 1 Precautions.............................................................................................................................. 8 International Standards Compliances ...................................................................................... 9 Names of the Parts ......................................................................
2. Installation ....................................................................................................................... 46 2.1 2.2 2.3 2.4 Transportation......................................................................................................................................46 Installation and Storage • Preservation Environment ..........................................................................48 How to Installation ........................................................
5.12 5.13 5.14 5.15 5.16 5.17 5.18 5.19 5.20 5.21 5.22 5.23 5.24 RCS2-RGS5C.................................................................................................................................... 115 RCS2-RGD5C ................................................................................................................................... 116 RCS2-RA5R ......................................................................................................................................
Safety Guide “Safety Guide” has been written to use the machine safely and so prevent personal injury or property damage beforehand. Make sure to read it before the operation of this product. Safety Precautions for Our Products The common safety precautions for the use of any of our robots in each operation. No.
No. 2 2 Operation Description Transportation 3 Storage and Preservation 4 Installation and Start Description Ɣ When carrying a heavy object, do the work with two or more persons or utilize equipment such as crane. Ɣ When the work is carried out with 2 or more persons, make it clear who is to be the leader and who to be the follower(s) and communicate well with each other to ensure the safety of the workers.
No. 4 Operation Description Installation and Start Description (2) Cable Wiring Ɣ Use our company’s genuine cables for connecting between the actuator and controller, and for the teaching tool. Ɣ Do not scratch on the cable. Do not bend it forcibly. Do not pull it. Do not coil it around. Do not insert it. Do not put any heavy thing on it. Failure to do so may cause a fire, electric shock or malfunction due to leakage or continuity error.
No. 4 5 4 Operation Description Installation and Start Teaching Description (4) Safety Measures Ɣ When the work is carried out with 2 or more persons, make it clear who is to be the leader and who to be the follower(s) and communicate well with each other to ensure the safety of the workers. Ɣ When the product is under operation or in the ready mode, take the safety measures (such as the installation of safety and protection fence) so that nobody can enter the area within the robot’s movable range.
No. 6 7 Operation Description Trial Operation Automatic Operation Description Ɣ When the work is carried out with 2 or more persons, make it clear who is to be the leader and who to be the follower(s) and communicate well with each other to ensure the safety of the workers. Ɣ After the teaching or programming operation, perform the check operation one step by one step and then shift to the automatic operation.
No. 8 9 6 Operation Description Maintenance and Inspection 10 Modification and Dismantle Disposal 11 Other Description Ɣ When the work is carried out with 2 or more persons, make it clear who is to be the leader and who to be the follower(s) and communicate well with each other to ensure the safety of the workers. Ɣ Perform the work out of the safety protection fence, if possible.
Alert Indication The safety precautions are divided into “Danger”, “Warning”, “Caution” and “Notice” according to the warning level, as follows, and described in the Operation Manual for each model. Level Degree of Danger and Damage Danger This indicates an imminently hazardous situation which, if the product is not handled correctly, will result in death or serious injury.
Precautions 1. Do not attempt to establish the settings for the speed and acceleration/deceleration above the allowable range. An operation with speed and acceleration/deceleration beyond the allowable range may cause an abnormal noise, vibration, malfunction or shortened life. 2. Back and forth operation in short distance may wear out the oil film of the grease. If the actuators are moved back and forth continuously over a short distance of 30 mm or less, grease film may run out.
International Standards Compliances This actuator complies with the following overseas standards. Refer to Overseas Standard Compliance Manual (ME0287) for more detailed information.
Names of the Parts In this Operation Manual, the left and right sides are indicated by looking at the actuator from the motor end, with the actuator placed horizontally, as shown in the figure below. 1. Motor Straight Type (Coupling Type): No Guide z RCS2-RA4C Right Opposite side of the Motor Motor side Left Rod Rod cover Cylinder tube Head cover Motor unit Rod tip adapter Cable Caution: The cable directly connected to the actuator is not robot cable even when ordered with robot cable option.
2. Motor Straight Type (Built-in Type): No Guide z RCS2-RA4D Right Opposite side of the Motor Motor side Left Rod Rod cover Cylinder tube Head cover Motor unit Rod tip adapter Cable Caution: The cable directly connected to the actuator is not robot cable even when ordered with robot cable option. When designing, please be sure not to give repeated bending loads to this cable. The robot cable is applicable only to the connecting cables.
3. Motor Reversing Type: No Guide z RCS2-RA4R Right Opposite side of the Motor Motor side Left Cable Motor unit Pulley case Rod tip adapter Rod Rod cover Cylinder tube Head cover Caution: The cable directly connected to the actuator is not robot cable even when ordered with robot cable option. When designing, please be sure not to give repeated bending loads to this cable. The robot cable is applicable only to the connecting cables.
4. Motor Straight Type (Coupling Type): Single-guide Type z RCS2-RGS4C Right Opposite side of the Motor Motor side Guide bracket Guide bearing Left Guide rod Head cover Motor unit Rod Rod cover Cylinder tube Cable Caution: The cable directly connected to the actuator is not robot cable even when ordered with robot cable option. When designing, please be sure not to give repeated bending loads to this cable. The robot cable is applicable only to the connecting cables.
5. Motor Straight Type (Coupling Type): Double-guide Type z RCS2-RGD4C Guide bracket Guide bearing Guide rod Head cover Motor unit Right Opposite side of the Motor Rod Motor side Left Rod cover Cylinder tube Cable Caution: The cable directly connected to the actuator is not robot cable even when ordered with robot cable option. When designing, please be sure not to give repeated bending loads to this cable. The robot cable is applicable only to the connecting cables.
6. Motor Reversing Type: With Double Guides z RCS2-RGD4R Guide bearing Guide rod Guide bracket Rod Head cover Rod cover Motor unit Opposite side of the Motor Cable Motor side Caution: The cable directly connected to the actuator is not robot cable even when ordered with robot cable option. When designing, please be sure not to give repeated bending loads to this cable. The robot cable is applicable only to the connecting cables.
7. Motor Straight Type (Coupling Type): No Guide z RCS2-RA5C Right Opposite side of the Motor Motor side Left Rod Aluminum frame Motor housing Rod tip adapter 8.
9. Motor Straight Type (Coupling Type): Single-guide Type z RCS2-RGS5C Right Left Guide bearing Guide rod 10.
11. Short Type (Standard) z RCS2-SRA7BD Right Opposite side of the Motor Motor side Home position adjustment screws (2 locations) Never touch these screws. Left Supplied nut (1 pc) 12.
13. Short Type: With Double Guides z RCS2-SRGD7BD Opposite side of the Motor Right Motor side Left Mounting bracket Guide bearing Guide rod Guide bracket 14. Short Type z RCS2-RA7A (B) D Right Opposite side of the Motor Motor side Anti-vibration screws (4 locations) Never touch these screws.
15.
16. Dustproof/Splash-proof Motor Straight Type (Coupling Type) z RCS2W-RA4C Right Opposite side of the Motor Motor side Left Bellows Rod Intake/exhaust port Cylinder tube Rod cover Head cover Motor unit Rod tip adapter Cable Caution: The cable directly connected to the actuator is not robot cable even when ordered with robot cable option. When designing, please be sure not to give repeated bending loads to this cable. The robot cable is applicable only to the connecting cables.
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1. Specifications Check 1.1 Checking the Product 1.1.1 Parts No. 1 Name Model number Refer to “How to Read the Model Nameplate” and “How to Read the Model Number.” Actuator Quantity 1 Accessories 2 Motor • encoder cables (Note1) 1 set 3 Nut 4 First Step Guide 1 5 Operation Manual (DVD) 1 6 Safety Guide 1 Note1 The motor • encoder cables differ between the standard model and robot cable. [Refer to 1.4, Motor • Encoder Cables.] Remarks Refer to list below [List of Included Nut Type] Model No.
1. Specifications Check 1.1.2 Operation Manuals for the Controllers Related to this Product (1) XSEL-J/K Controller No.
1.1.3 How to Read the Model Nameplate 1.1.4 SERIAL No.000090266 1.
1. Specifications Check 1.2 Specification 1.2.
1.2.
1.
Motor Type Lead [mm] 3 60W RCS2-RGD7AD 6 12 100W 6 12 4 100W RCS2-RA7BD 8 16 150W 8 16 4 100W RCS2-RGS7BD 8 16 150W 8 16 4 100W RCS2-RGD7AD 8 16 150W 8 16 Horizontal/ Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertica
1.
Type Motor Type Lead [mm] 60W 8 16 4 100W 8 16 4 150W 8 16 RCS-SRGS7BD 4 60W 8 16 4 100W 8 16 4 150W 8 16 Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Acceleration [G] Rated Maximu
1. Specifications Check Type Motor Type Lead [mm] 4 60W 8 16 RCS2-F5D 4 100W 8 16 Horizontal/ Vertical Maximum acceleration [G] High Acceleration/ Standard Deceleration Type Type (Model: HA) Horizontal 0.2 – Vertical 0.2 – Horizontal 0.3 – Vertical 0.3 – Horizontal 0.3 – Vertical 0.3 – Horizontal 0.2 – Vertical 0.2 – Horizontal 0.3 – Vertical 0.3 – Horizontal 0.3 – Vertical 0.3 – Transportable Weight [kg] See the next page 11.5 See the next page 5.
(kgf) 6.56 3.83 2.70 2.09 1.70 1. Specifications Check [Moment and Transportable Weight of Flat Type (F5D)] Shown in the table below is the allowable load on the tip calculated from Ma moment of each stroke. Stroke 50 100 150 200 250 300 Distance from point of 0.07 0.12 0.17 0.22 0.27 0.32 action [m] F5D Type N 64.3 37.5 26.5 20.5 16.7 14.1 1.
1. Specifications Check 1.2.3 Driving System • Position Detector Type Motor Type RCS2-RA4C, A4D, RA4R, RGS4C, RGS4D, GD4C, RGD4, RGD4R, CS2W-RA4C, RA4D, RA4R 20W 30W RCS2-RA5C, RGS5C, RGD5C 60W 100W RCS2-RA5R 60W RCS2-RA7AD, RGS7AD, RGD7AD 60W RCS2-RA7BD, RGS7BD, RGD7BD 1.2.4 6 12 4 8 16 4 8 16 3 6 12 6 12 4 8 16 8 16 4 100W 150W 60W 100W 150W RCS2-F5D 60W 100W No.
1.2.5 Rod Non-Rotation Accuracy RCS2-RA5C, RA5R RCS2-RGS5C RCS2-RGD5C RCS2-RA7AD RCS2-RGS7AD RCS2-RGD7AD RCS2-RA7BD RCS2-RGS7BD RCS2-RGD7BD RCS2-SRA7AD RCS2-SRGS7AD RCS2-SRGD7AD Lead [mm] Tolerance 3 6 12 ±1.0° 3 6 12 4 8 16 4 8 16 4 8 16 3 6 12 3 6 12 3 6 12 4 8 16 4 8 16 4 8 16 4 8 16 4 8 16 4 8 16 1. Specifications Check Type RCS2-RA4C, RA4D, RA4R, RCS2W-RA4C, RA4D, RA4R RCS2- RGS4C, RGS4D RGD4C, RGD䋴D ±0.05° ±0.7° ±0.1° ±0.08° ±0.7° ±0.1° ±0.08° ±0.7° ±0.1° ±0.08° – ±0.1° ±0.
1. Specifications Check 1.2.6 Allowable Load Moment of Actuator (1) Rod Type x The actual load should not exceed the value specified in the catalog. x Be sure to align the shaft center of the rod and the moving direction of the load. x Lateral load may cause damage or breakdown of the actuator. x If the rod may receive lateral load, provide a guide or other appropriate mechanism to support the actuator in the moving direction of the load.
Type F5D 1. Specifications Check (2) Flat Type Shown below is the dynamic allowable load moment when the driving life is 5000km. Allowable Dynamic Load Moment [N•m] Ma Mb Mc 4.5 5.4 4.1 MB Mc MA The point of action for the moment in directions Ma and Mb are as shown below. F5D 44.5mm Point of Action 1.2.7 Protection class Type Performance RCS2W-RA4C, RA4D, RA4R IP54 [Refer to 2.
1.2.8 Duty Ratio in Continuous Operation 1. Specifications Check Continuous operation is available with the duty ratio 100%. Duty ratio is the rate of operation expressed in % that presents the time of the actuator being operated in 1 cycle of operation. Caution: If an overload error occurs, extend the stopped time to lower the duty or decrease theacceleration/deceleration speed.
1.3 Option Brake Type (Model: B) The brake is a mechanism designed to prevent the rod from dropping on a vertically installed actuator when the power or servo is turned OFF. Use the brake to prevent the installed load, etc., from being damaged due to the falling rod. 1.3.2 Reversed–home Specification (Model: NM) The standard home position is on the motor side.
Flange Bracket (Front) (Model: FL) This is a metal component for flange to fix the unit on the rod side. M10×1.25 M30×1.5 (Effective Thread Area = 17.5) RCS2-RA5□ Model code of single product: RCS2-FL-RA5 (55) φ20 Rod O.D. RCS2-RA4□ (Effective Thread Area = 20) RCS2W-RA4□ Model code of single product: RCA-FL-RA4 22 Nut 9 4-φ7 36 (Width across Flats) 52.8 45 31 φ37 ME SE L 10 Nut 4-φ6.8 19 (Width across Flats) (55) 70 85 Flange (55) 3 Home ME (55) (72.5) 75 60 56 st 3 4 54.
High Acceleration/Deceleration Type) (Model: HA) 1.3.7 Home Position Confirmation Sensor (Model: HS) 1.3.8 Knuckle Joint (Model: NJ) The maximum acceleration (0.2G or 0.3G) for the standard type becomes 1.0G. At the maximum acceleration 1.0G, operation with the same transportable weight as the standard type can be performed. The dedicated controller is required when operating a high acceleration/deceleration type actuator. The controller differs from the standard type.
Trunnion Bracket (Rear) (Model: TRR) This is a bracket to make the cylinder follow when the movement of an object attached on the tip of the rod is different from the direction of rod movement. Attach it on the back (motor) side. 87 M10×1.25 (Effective Thread Area = 20) M30×1.5 (Effective Thread Area = 17.5) φ20 Rod O.D. For RCS2-RA4□ Model code of single product: RCA-TRR-RA4 22 20 56 3 Home ME SE 36 (Width across Flats) 9 40 47 (Width across Flats) 77 φ37 ME 10 40 66.
1.3.13 Difference in Connector Cable Orientation (Model: A1 to A3) The direction of cable ejection is different. Left oriented ejection ■ Option indication: A1 (Complied with SRA7BD) Ejection on rod side ■ Option indication: A2 (Complied with RA5C/RA5R/SRA7BD) Right oriented ejection ■ Option indication: A3 (Complied with SRA7BD) 1.3.14 Motor Reversing Type (Standard) (Model: ML), Motor Reversing Type (Model: MR) 1.3.15 Difference in Guide Attachment Orientation (Model: GS2 to GS4) 1.3.
Motor Cables/Motor Robot Cables Model number: CB-RCC-MAƑƑƑ/CB-RCC-MAƑƑƑ-RB ƑƑƑ indicates the cable length (L) (Example: 030=3m), Max.20m (20) (20) L 1 (18) (41) 4 (10) (21) (16) (φ9) [1] Motor • Encoder Cables (Front View) 1 4 (Front View) Mechanical Side Controller side Width 0.75sq No. 1 2 3 4 No. 1 2 3 4 Signal Name PE U V W Width Signal Name U V W PE 0.
Encoder Cables/Encoder Robot Cables (For SCON, SSEL and X-SEL-P/Q) Model number: CB-RCS2-PAƑƑƑ/CB-X2-PAƑƑƑ ƑƑƑ indicates the cable length (L) (Example: 030=3m), Max.20m L 1. Specifications Check (41) (14) (15) (13) 1 10 14 1 26 13 (25) (37) [3] 9 18 (Front View) Width Controller side No.
2. 2. Installation 2.1 Installation Transportation [1] Handling of Robot (1) Handling the Packed Unit Unless otherwise specified, the actuator is shipped with each axis packaged separately. x Do not damage or drop. The package is not applied with any special treatment that enables it to resist an impact caused by a drop or crash. x Transport a heavy package with at least more than two operators. Consider an appropriate method for transportation.
[2] Handling in Assembled Condition 47 2. Installation x When carrying the actuator, exercise caution not to bump it against nearby objects or structures. x Secure the rods to prevent sudden movement during transport. x If any end of the actuator is overhanging, secure it properly to avoid significant movement due to external vibration. x When transporting the assembly without the ends of the actuators fastened, do not subject the assembly to an impact of 0.3 G or more.
2.2 Installation and Storage • Preservation Environment 2. Installation [1] Installation Environment The actuator should be installed in a location other than those specified below. In general, the installation environment should be one in which an operator can work without protective gear. Also provide sufficient work space required for maintenance inspection.
2.3 How to Installation This chapter explains how to install the actuator on your mechanical system. 2.3.1 Installation of Main Unit (1) Using screws on the rod or head side Install the actuator using screws set on the rod or head side of the actuator. z Applicable model: RCS2-RA4 Straight type Rod cover Reversing type Rod Head cover Cylinder tube Rod cover Motor unit Cylinder tube Pulley case Head cover Type MA MB RA4 type M30 u 1.5 M40 u 1.5 49 2.
(2) Using screws on a flange (optional) An optional flange is available for installing the actuator. Use this flange, if necessary. z Applicable model: RCS2-RA4 2. Installation Straight type Mounting hole Affixing nut Flange Straight type Mounting hole Affixing nut Flange 50 Mating material is steel Mating material is aluminum Screw size M6 M6 Tightening torque 12.3 N•m 5.
Reversing type 2. Installation Affixing nut Mounting hole Flange Reversing type Mounting hole Affixing nut Flange Mating material is steel Mating material is aluminum Screw size M6 M6 Tightening torque 12.3 N•m 5.
䃂 Applicable models: RCS2-SRA7BD 2. Installation Short type 52 Mating material is steel Mating material is aluminum Screw size M6 M6 Tightening torque 12.3 N•m 5.
(3) Using screws on feet (optional) Optional feet are available for installing the actuator. Use these feet, if necessary. z Applicable model: RCS2-RA4 Straight type 2. Installation Mounting hole Affixing nut Affixing nut Mounting hole Foot B Foot A Mounting hole Mounting hole Reversing type Affixing nut Affixing nut Foot Foot Mating material is steel Mating material is aluminum Screw size M6 M6 Tightening torque 12.3 N•m 5.
z Applicable model: RCS2-SRA7BD 2. Installation Short type Mating material is steel Mating material is aluminum Screw size M6 M6 Tightening torque 12.3 N•m 5.4 N•m Caution: Affix the actuator using two feet (optional), one in the front and the other in the back. If affixed using only one foot in the front or back, the actuator may be negatively affected due to insufficient rigidity.
(4) Using screws on a trunnion (optional) An optional trunnion is available for installing the actuator. Use this trunnion, if necessary. z Applicable model: RCS2-RA4 Straight type 2. Installation Mounting hole Affixing nut Trunnion ring Bracket B Bracket A Straight type Mounting hole Trunnion ring Affixing nut Bracket B Bracket A Mating material is steel Mating material is aluminum Screw size M6 M6 Tightening torque 12.3 N•m 5.
Trunnion ring 2. Installation Reversing type Mounting hole Affixing nut Bracket B Bracket A Mating material is steel Mating material is aluminum Screw size M6 M6 Tightening torque 12.3 N•m 5.4 N•m Caution: • Exercise caution when installing the actuator horizontally using the optional clevis or trunnion or any commercially available free joint, because the rod will receive the actuator weight. As a result, the bush may wear quickly or internal mechanical parts may be damaged.
(5) Using screws on a clevis (optional) An optional clevis is available for installing the actuator. Use this clevis, if necessary. z Applicable model: Motor reversing type RCS2-RA4R Reversing type Stopper ring 2.
2. Installation (6) Using screws on a rear mounting bracket (optional) An optional rear mounting bracket is available for installing the actuator. Use this rear mounting bracket, if necessary. z Applicable model: Motor reversing type RA4R Reversing type Tapped mounting hole 58 Type Tapped hole diameter Tapped depth Tightening torque RA4 type M4 7 mm 1.
(7) Double-guide type Use the tapped holes in the bracket for installing an actuator of the double-guide type. z Applicable model: Double-guide type RGD4 2. Installation Tapped mounting hole Bracket B Bracket A Type Tapped hole diameter Tapped depth Tightening torque RA4 type M5 8 mm 3.4 N•m z Applicable model: SRGD7BD Tapped mounting hole Bracket B Bracket A Type Tapped hole diameter Tapped depth Tightening torque SRGD7BD M6 9 mm or more 5.
2. Installation (8) Single-guide type Use the tapped holes in the bracket for installing an actuator of the single-guide type. z Applicable model: Double-guide type RGD4 Tapped mounting hole Bracket A 60 Bracket B Type Tapped hole diameter Tapped depth Tightening torque RA4 type M5 8 mm 3.
(9) Using tapped mounting holes at the back Applicable model: RA7 (excluding 50-mm stroke models) The RA7 type has tapped mounting holes at the back. Use these holes to install the actuator. 2. Installation RA7 Shown below is the maximum screw-in depth of the tapping screws used for mounting the base. Be careful not to allow the tip of the bolt to project.
(11) Using feet Applicable models: RA5, RA5R, RA7, SRA7BD, SRGS7BD, SRGD7BD (excluding flat types) 2. Installation [1] On the RA7 type, attach feet using the tapped mounting holes at the back. [2] On the RA5 type, attach feet using square nuts inserted into the T-grooves. Foot Foot Install the feet to the frame using bolts.
2.4 Connecting the Air Tube of the RCS2W Dustproof/Splash-proof Type Intake/exhaust port 2. Installation Install the air tube (outer diameter: 10 mm, inner diameter: 6.5 mm) on the intake/exhaust port and guide the air tube to a location where the external environment assures the tube will not come in contact with water.
3. Connecting with Controller 3. Connecting with Controller As the connection cable for the controller and RCS2 (this actuator), use the IAI-dedicated controller and dedicated connection cable. This section explains the wiring method for a single axis. x If the dedicated connection cable cannot be secured, reduce the load on the cable by allowing it to deflect only by the weight of the cable or wire it in a self-standing cable hose, etc., having a large radius.
Warning: For wiring, please follow the warnings stated below. When constructing a system as the machinery equipment, pay attention to the wiring and connection of each cable so they are conducted properly. Not following them may cause not only a malfunction such as cable breakage or connection failure, or an operation error, but also electric shock or electric leakage, or may even cause a fire. • Use dedicated cables of IAI indicated in this instruction manual.
3. Connecting with Controller • Do not let the cable bend, kink or twist. • Do not pull the cable with a strong force. • Pay attention not to concentrate the twisting force to one point on a cable. • Do not pinch, drop a heavy object onto or cut the cable. • When a cable is fastened to affix, make sure to have an appropriate force and do not tighten too much. Do not use spiral tube in any position where cables are bent frequently.
• PIO line, communication line, power and driving lines are to be put separately from each other and do not tie them together. Arrange so that such lines are independently routed in the duct. 3. Connecting with Controller Power Line Duct I/O Line (Flat Cable, etc.) Follow the instructions below when using a cable track. • If there is an indication to the cable for the space factor in a cable track, refer to the wiring instruction given by the supplier when storing the cable in the cable track.
4. Maintenance Inspection 4.1 Inspection Items and Schedule 4. Maintenance Inspection Follow the maintenance inspection schedule below. It is assumed that the equipment is operating 8 hours per day. If the equipment is running continuously night and day or otherwise running at a high operating rate, inspect more often as needed.
4.4 Grease Supply 4.4.1 Grease to be applied on Rod Sliding Surface IAI uses the following grease in our plant. Kyodo Yushi Multitemp LRL 3 4.4.2 Grease Applied on Ball Screw and Rod Sliding Surface [Applicable Units: RCS2-RA5C, RA5R, RGS5C, RGD5C,SR7BD, SRGS7BD, SRGD7BD]䎃 IAI uses the following grease in our plant. Kyodo Yushi Multitemp LRL 3 This product is suitable for ball screws and has excellent properties such as low heat generation. Use a lithium grease spray for maintenance.
4.4.3 [1] How to apply grease Applying the Grease on the Rod Sliding Surface 4. Maintenance Inspection Apply grease over the entire surface of the rod. [2] Grease Supply on Ball Screw and Rod Sliding Surface [Applicable Units: RCS2-RA5C, RA5R, RGS5C, RGD5C] 1) Remove the thin-head screw located at the position shown to below.
Move the rod by at least one half the stroke. Apply grease to the ball screw by spraying grease through the screw hole (by keeping the spraying time to within 1 second). Use your finger to apply grease over the rod sliding surface. 3) After grease has been applied, move the rod back and forth to let the grease spread evenly. 4) Apply silicon to the thread of the screw removed in (1), and then put the screw back into its original place. 4.
4. Maintenance Inspection [3] Grease Supply to Rod Sliding Surface and Ball Screw [Applicable Units: RCS2-SRA7BD, SRGS7BD, SRGD7BD] 䎃 [Rod sliding surface] 䎃 1) Move the rod to the stroke end with such as JOG operation in advance.䎃 2) Turn the power off.䎃 3) Apply grease evenly on the rod sliding surface.䎃 䎃 At this time, apply grease with soft cloth so the rod sliding surface would not get damaged with scratches.
[Ball Screw] 䎃 1) Urethane stopper Stopper spacer Grease supply hole rox p Ap mm 0 .1 Hex socket head cap screw (M3) Caution: x x Aluminum frame 䎃 Do not use an oil spray when in grease supply. Make sure to use a grease spray.䎃 Time to spray should be 1 second at maximum. Do not attempt to spray more than 1 second in one shot, or spray 2 times or more at once. Excessive grease supply may cause the oil flow to the electrical components, which may lead to an unexpected operation.
4.5 Procedure for Belt Replacement and Tuning Applicable Untis : RCS2-RA4R, RA5R 4.5.1 Inspection of the Belt 4. Maintenance Inspection For inspection work, detach the cover of a pulley case and carry it out by visual. The replacement period cannot be determined in general because the durability of the deceleration belt can be greatly influenced by the conditions of operation. It generally has life of hundreds of times for bending movement.
4.5.3 Adjusting the Belt Tension (RA4R Type) Remove the pulley case cover and loosen the four motor-unit affixing bolts. Pass a looped string (or long tie-band) around the motor unit, and pull the string to the specified tension using a tension gauge. In this condition, uniformly tighten the motor-unit affixing bolts. [Recommended tightening torque of adjustment bolts] 162 N•cm (16.5 kgf•cm) 4. Maintenance Inspection Tension: 2.5 kgf Motor-unit affixing bolts (Use an Allen wrench of 2.
4.5.4 Adjusting the Belt Tension (RA5R Type) 4. Maintenance Inspection Remove the pulley case cover and loosen the four motor-unit affixing bolts. Pass a looped string (or long tie-band) around the motor unit, and pull the string to the specified tension using a tension gauge. In this condition, uniformly tighten the motor-unit affixing bolts. [Recommended tightening torque for adjustment bolts] Tension: 6 r 0.2 kgf Motor-unit affixing bolts (Use an Allen wrench of 3 mm across flats.
4.5.5 Replacing the Belt: RA4R Type [Overview of Replacement] 1) Move the rod to a position where Z phase turns on (home position) (2 mm from the mechanical end). In this position, loosen the motor-unit affixing bolts and replace the belt. 2) Restore the home position. Affix the rod at a position 2 mm from the mechanical end on the home side, pass the belt, and adjust the belt to the specified tension. 3) Perform homing using a PC or teaching pendant and check for deviation from the initial home position.
4. Maintenance Inspection [Procedure] 1) Remove the pulley case cover using two Allen wrenches, one of 2 mm across flats and the other of 3 mm across flats. M4 hexagon socket head screws M3 hexagon socket head screws 2) Move the rod to a position where Z phase turns on (home position). This corresponds to a position where the rod projects 2 mm from the mechanical end. Apply countermarks in this position. Cause the rod to project 2 mm from the mechanical end.
3) Loosen the motor-unit affixing bolts using an Allen wrench of 2.5 mm across flats. Slide the motor, and loosen and remove the belt. Motor-unit affixing bolts (Use an Allen wrench of 2.5 mm across flats.) 4. Maintenance Inspection Motor-unit affixing bolts (Use an Allen wrench of 2.5 mm across flats.) 4) Check the following points before restoring the home position: x The motor side should be aligned with the initial countermark. If the position is offset, adjust it to achieve proper alignment.
4. Maintenance Inspection 5) Adjust the belt tension. Pass a looped strong string (or long tie-band) around the motor cover and pull it with a tension gauge to the specified tension. In this condition, uniformly tighten the motor-unit affixing bolts. [Recommended tightening torque for adjustment bolts] 162 N•cm (16.5 kgf•cm) Tension: 2.5 kgf Motor-unit affixing bolts (Use an Allen wrench of 2.5 mm across flats.) Motor-unit affixing bolts (Use an Allen wrench of 2.5 mm across flats.
6) Install the pulley case cover using two Allen wrenches, one of 2 mm across flats and the other of 3 mm across flats. 4. Maintenance Inspection M4 hexagon socket head screws M3 hexagon socket head screws 7) Connect a PC or teaching pendant to the controller to perform homing. (If the actuator is of absolute encoder specification, an absolute reset must be performed.) Check for deviation from the initial home position. If there is a deviation, adjust parameter No.
4. Maintenance Inspection 4.5.6 Replacing the Belt: RA5R Type [Items Required for Replacement] x Replacement belt RA5R … 100S3M219R Rubber, cleanroom type (Bando Chemical Industries) 10 mm wide x Allen wrenches x Tension gauge (capable of tensioning to 8 kgf or greater) x Strong string, looped (or long tie-band) x Scale x Oil-based marker pen x PC or teaching pendant [Overview of Replacement] 1) Move the rod to a position where Z phase turns on (home position) (2 mm from the mechanical end).
[Procedure] 1) Move the slider from the home position toward the mechanical end and check the rotating direction of the motor shaft. (If the actuator has its home located on the opposite side to the standard specification, this check is always required because the motor shaft rotates in the different direction.) x Remove the pulley case cover. (Remove the three thin-head screws using an Allen wrench of 2.5 mm across flats.) Check the rotating direction of the motor shaft. 4.
5) Adjust the belt tension. Pass a looped strong string (or long tie-band) around the motor cover and pull it with a tension gauge to the specified tension. In this condition, uniformly tighten the motor-unit affixing bolts. Recommended tightening torque for adjustment bolts: (M5) 763 N-cm (78 kgf-cm) 4. Maintenance Inspection Caution: After tightening the bolts to the above torque, tighten them slightly further by making sure that both pulleys do not move. Tension: 6 r 0.
4.6 4.6.1 Replacing the Motor Replacing the Motor of the Motor Straight Type (Coupling Type): RA4C Type [Items Required for Replacement] x Replacement motor unit x Coupling (with screws) x Allen wrenches x Scale x Oil-based marker pen x Grease Daphne Eponex Grease No.2 Coupling (with screws) x PC or teaching pendant [Overview of Replacement] 1) Move the rod to a position where Z phase turns on (home position) (2 mm from the mechanical end). In this position, replace the motor.
[Procedure] 1) Move the rod to a position where Z phase turns on (home position). This corresponds to a position where the rod projects 2 mm from the mechanical end. Apply countermarks in this position. 4. Maintenance Inspection Cause the rod to project 2 mm from the mechanical end. 2 mm Apply countermarks once the rod has projected 2 mm from the mechanical end. Warning: If the actuator is installed vertically, move it after turning on the controller power and forcibly releasing the brake.
3) Pull out the motor unit. Before pulling out the motor unit, apply a countermark on the cylinder tube at a position corresponding to the tab on the motor unit, so that the motor unit and cylinder can be aligned in the correct position later on. 4. Maintenance Inspection Tab on the motor unit Apply a countermark at a position corresponding to the tab on the motor unit. 4) Apply grease on the actuator coupling. Apply grease on the inside of the coupling.
5) Align the tab on the replacement motor unit with the countermark on the cylinder. With the motor unit and cylinder aligned properly, insert the coupling into the replacement motor unit by aligning the orientation of this coupling with that of the actuator coupling (adjusted to a position corresponding to a rod projection of 2 mm from the mechanical end). Apply countermarks to identify the current motor position (phase Z position) and coupling. 4.
6) Turn the coupling and motor shaft simultaneously until a setscrew on the coupling is seen through the hole. Thereafter, tighten the hexagon socket head setscrew using an Allen wrench of 2 mm across flats. Similarly, turn the coupling and motor shaft simultaneously until the other screw is seen through the hole, and tighten the setscrew. 4. Maintenance Inspection Coupling setscrew hole Turn the coupling and motor shaft simultaneously until a setscrew on the coupling is seen through the hole.
7) Return the coupling in the replacement motor unit to the initial motor position (Z phase position). Align the tab on the replacement motor unit with the countermark on the cylinder. With the motor unit and cylinder positioned this way, confirm that the orientation of the actuator coupling (adjusted to a position corresponding to a rod projection of 2 mm from the mechanical end) corresponds to the position of the coupling in the replacement motor unit. 4.
8) Carefully insert the replacement motor unit into the cylinder by ensuring that the couplings do not lose their alignment. 4. Maintenance Inspection 9) Using an Allen wench of 2 mm across flats, tighten the two motor-unit affixing bolts on the right and left. 2 affixing bolts on the motor-end cap (right and left) (hexagon socket head setscrews) 10) Connect a PC or teaching pendant to the controller to perform homing.
4. Maintenance Inspection 4.6.2 Replacing the Motor of the Motor Reversing Type: RA4R Type [Items Required for Replacement] x Replacement motor unit x Allen wrenches x Tension gauge (capable of tensioning to 7 kgf or greater) x Strong string, looped (or long tie-band) x Scale x Oil-based marker pen x PC or teaching pendant Replacement motor unit [Overview of Replacement] 1) Loosen the motor-unit affixing bolts to remove the belt, and replace the motor. 2) Restore the home position.
[Procedure] 1) Remove the pulley case cover using two Allen wrenches, one of 2 mm across flats and the other of 3 mm across flats. M3 hexagon socket head screws 2) Loosen the motor-unit affixing bolts using an Allen wrench of 2.5 mm across flats. Slide the motor, and loosen and remove the belt. After the belt has been removed, remove the motor-unit affixing bolts. Motor-unit affixing bolts (Use an Allen wrench of 2.5 mm across flats.) Motor-unit affixing bolts (Use an Allen wrench of 2.5 mm across flats.
4. Maintenance Inspection 3) Take out the motor. 4) Install the replacement motor. Loosely tighten the motor-unit affixing bolts.
5) Move the rod to a position where Z phase turns on (home position). This corresponds to a position where the rod projects 2 mm from the mechanical end. Apply countermarks in this position. Cause the rod to project 2 mm from the mechanical end. 4. Maintenance Inspection 2 mm Apply countermarks once the rod has projected 2 mm from the mechanical end. Warning: If the actuator is installed vertically, move it after turning on the controller power and forcibly releasing the brake.
4. Maintenance Inspection 7) Adjust the belt tension. Pass a looped strong string (or long tie-band) around the motor cover and pull it with a tension gauge to the specified tension. In this condition, uniformly tighten the motor-unit affixing bolts. [Recommended tightening torque for adjustment bolts] 162 N•cm (16.5 kgf•cm) Tension: 2.5 kgf Motor-unit affixing bolts (Use an Allen wrench of 2.5 mm across flats.) Motor-unit affixing bolts (Use an Allen wrench of 2.5 mm across flats.
8) Remove the pulley case cover using two Allen wrenches, one of 2 mm across flats and the other of 3 mm across flats. M4 hexagon socket head screws 9) Connect a PC or teaching pendant to the controller to perform homing. (If the actuator is of absolute encoder specification, an absolute reset must be performed.) Check for deviation from the initial home position. If there is a deviation, adjust parameter No. 22, “Home offset” if you are using an SCON controller.
4. Maintenance Inspection 4.6.3 Replacing the Motor of the Motor Reversing Type: RA5R Type [Items Required for Replacement] x Replacement motor with pulleys (See the photograph to the right.) (Confirm that the motor has countermarks.
[Procedure] 1) Move the slider from the home position toward the mechanical end and check the rotating direction of the motor shaft. (If the actuator has its home located on the opposite side to the standard specification, this check is always required because the motor shaft rotates in the different direction.) x Remove the pulley case cover. (Remove the three thin-head screws using an Allen wrench of 2.5 mm across flats.) Check the rotating direction of the motor shaft. 4.
4. Maintenance Inspection 6) Make the following adjustment to restore the home position: x Move the slider to the mechanical end on the home side and keep it in contact with the mechanical end. x Turn the motor shaft by the specified amount from the countermark position toward the return-to-mechanical-end direction (the direction checked at the beginning). Type Amount returned from the countermark position RA5R-16 67.5q RA5R-8 135q RA5R-4 230q 7) Adjust the belt tension.
4.7 Replacing the Bellows of the RCS2W Dustproof/Splash-proof Type Bellows [Items Required for Replacement] x Replacement bellows unit : RA4 --- JB-RA4- (stroke) x Phillips screwdriver x Torque driver x Grease Multemp LRL3 4. Maintenance Inspection Kyodo Yushi [Procedure] 1) Loosen the front and rear metal fittings affixing the bellows and remove the bellows.
4. Maintenance Inspection 2) Apply grease evenly over the entire cylinder surface. Apply grease evenly over the entire surface. 3) Install a metal fitting on the bellows. Install a metal fitting on the bellows.
4) Install the replacement (new) bellows and tighten the screws of the front and rear metal fittings affixing the bellows. Tighten the screws to the specified torque using a torque driver. Tightening of rear metal fitting Tightening torque: 2 N•m 4.
5. External Dimensions 5.1 RCS2-RA4C [Without Brake Type] M40×1.5 (Thread Effective Area 19.5) M30×1.5 (Thread Effective Area 17.5) M10×1.25 (Thread Effective Area 20) 22 20 22 L 56 2.8 m φ52 . 8 φ48 φ50 Nut C 19(Width across Flats) 9 Nut B 10 Secure at least 100 5. External Dimensions φ5 19 Nut A 36(Width across Flats) φ37 3 Home ME φ20 (Rod O.D.
RCS2-RA4D M40×1.5 (Thread Effective Area 19.5) M30×1.5 (Thread Effective Area 17.5) M10×1.25 (Thread Effective Area 20) 22 20 22 L 56 3 φ52 .8 m φ52 9 Nut B 10 Secure at least 100 Nut C 19(Width across Flats) 16 Cable Joint Connector Nut A 40° Nut B Nut C M40×1.5 .2 .8 0 φ4 38 φ52 10 (19.6) M30×1.5 8 .8 5. External Dimensions Home ME ME SE 19 47(Width across Flats) Nut A 36(Width across Flats) φ37 3 φ48 φ50 st φ20 (Rod O.D.) 5.2 M10×1.
RCS2-RA4R [Without Brake Type] M30×1.5 M30×1.5 (Thread Effective Area 17.5) (Thread Effective Area 17.5) M10×1.25 (Thread Effective Area 20) 22 20 20 P m 40° Secure at least 100 Nut A φ50 φ48 Cable Joint Connector 36(Width across Flats) Nut A φ37 3 ME φ20 (Rod O.D.) ME 98.5 5. External Dimensions st 3 SE Home 26 48 98.5 5.3 Nut B 19(Width across Flats) 50.5 9 M10, Depth 18 10 56 50.
φ20 (Rod O.D.) [Without Brake Type] φ10 (Guide Rod O.D.) RCS2-RGS4C ME 3 SE Home 3 ME st 41 22 11 (st+74) 3 ME Home Shaft overhang at SE position m 5. External Dimensions 19 16 (st+11) 63 M40×1.5 (Thread Effective Area 19.5) st L 9 81 φ50 φ48 Bracket A 19(Width across Flats) Nut A 19 16 (st+11) 63 (φ50) φ37 4- 2 C 20 30 36.5 81 50 15 Nut B L 29 37 m 8 38 150 200 250 300 20W 285.5 335.5 385.5 435.5 485.5 535.5 30W 300.5 350.5 400.5 450.5 500.5 550.
φ10 (Guide Rod O.D.) RCS2-RGS4D φ20 (Rod O.D.) 5.5 ME SE Home 3 3 22 M40×1.5 (Thread Effective Area 19.5) ME 11 (st+74) 41 st st 3 ME Home Shaft overhang at SE position 5. External Dimensions L m 19 9 16 (st+11) 63 Bracket A 30 50 15 M40×1.5 0.2 φ4 29 8 8 37 38 10 50 RCS2-RGS4D (Without Brake) Stroke L 50 100 150 200 250 300 20W 263.5 313.5 363.5 413.5 463.5 513.5 30W 278.5 328.5 378.5 428.5 478.5 528.5 145 195 245 295 345 395 1.9 2.1 2.
ME 3 SE Home 3 22 M40×1.5 (Thread Effective Area 19.5) ME 11 41 st st (st+74) Secure at least 100 φ20 (Rod O.D.) [Without Brake Type] φ10 (Guide Rod O.D.) RCS2-RGD4C 47(Width across Flats) 3 ME Home Shaft overhang at SE position Cable Joint Connector L 9 63 Bracket A m 19 16 (st+11) 5. External Dimensions 52.8 37 30 52.
ME SE Home 3 3 M40×1.5 (Thread Effective Area 19.5) ME st 5. External Dimensions 22 11 (st+74) 41 st 47(Width across Flats) 3 ME Home Shaft overhang at SE position Secure at least 100 φ10 (Guide Rod O.D.) RCS2-RGD4D φ20 (Rod O.D.) 5.7 Cable Joint Connector L 52.8 19 16 9 37 30 (st+11) 63 Bracket A m 52.
RCS2-RGD4R [Without Brake Type] L 41 9 33 20 26 Nut A Cable Joint Connector 30 37 20 20 19(Width across Flats) 73 88 100 110 11 (st+74) Bracket B C 2 st 3 SE Home 4- C 2 4-M5 4- ME m 9.5 Stroke P Nut A 110 100 3 Nut A ME 15 37 29 11 (st+74) 8 RCS2-RGD4R (Without Brake) m 26 47 19(Width across Flats) 20 30 L P 50.5 φ50 Bracket A 8-M5 Through φ20 (Rod O.D.) [Brake-equipped Type] M10×1.25 Depth 18 3 st φ48 29 48 Nut A 98.
RCS2W-RA4C/RA4D Air Inlet and Outlet Port (360° rotatable) M40×1.5 M30×1.5 (Thread Effective Area 17.5) (Thread Effective Area 19.5) 22 n 3 ME Home 44 15 38(Width across Flats) Nut A 47(Width across Flats) Nut B 36(Width across Flats) 7.5 φ52 φ37 47 39.4 22 φ50 st 3 ME SE 22 φ4 39.4 47 M10×1.25 (Thread Effective Area 20) .8 φ48 5.9 5. External Dimensions 5 Nut C 22 19(Width across Flats) 44.1 Nut B M40×1.5 2 . 0 M30×1.5 8 38 M10×1.
RCS2W-RA4R (2m) Home 44 15 Nut A 7.5 36(Width across Flats) Nut A Nut C φ37 44.1 n 22 58.1 M10, Depth 18 10 50.5 33 20 53 5. External Dimensions 19(Width across Flats) 48 98.5 SE 26 φ50 n 3 ME 38(Width across Flats) φ48 st 3 ME m Secure at least 100 9.5 φ45 L Nut A Nut B M40×1.5 2 . φ40 M30×1.5 8 38 Nut C .8 φ52 M10×1.25 10 50 (19.6) 5.10 RCS2W-RA4R (Without Brake) Stroke L Ͱ m n SE: Stroke End RCS2W-RA4R (Brake-equipped) 50 100 150 200 250 300 20W 299.
5.11 RCS2-RA5C [Without Brake Type] 42 6 4 30.5 Cable Joint Connector φ28 φ43 φ30 9.5(Area of Paired Faces) (300) M14×1.5 54 (62) ME A 19 SE Home (4.8) ME 0.5 4 26 ST 52 0.5 5. External Dimensions (72) 55 44 26 19 0.5 4-M6, Depth 12 54 0.5 m 44 L Secure at least 100 55 1.8 4.3 [Brake-equipped Type] 4.3 7.3 ME Detail: A SE Home (4.8) ST Enclosed Nut Dimensions 72.5 52 m L M14×1.5 22 ME: Mechanical end (25.
RCS2-RGS5C Enclosed Nut Dimensions Cable Joint Connector M4 ME SE Home ME (4.8) (9.9) 4 st 4(Shaft movable dimension from home side ME position to the home position) 14.5(Shaft overhang at SE position) Main Body Width:55 54 25 0.5 19 st+14.5 67.5 0.5 (62) (72) 54 6-M6, Depth15 (For Work Piece Attachment ) 25 10 19 0.5 st+14.5 67.5 φ36 55 4.3 15 Detail of T-Groove Section 54 0.5 m L 0.5 44 φ12 30 40 8 T-Groove Pitch: 26 (For Mounting of Main Body, Three Locations) 2.
RCS2-RGD5C Detail of T-Groove Section st+14.5 φ36 67.5 Cable Joint Connector 55 M4 7 3.2 10 13.5 55 (9.9) 1.8 19 10 Enclosed Nut Dimensions 4.3 4.3 7.3 25 13.5 [Without Brake Type] φ12 5.13 0.5 SE Home ME 54 ME 4(Shaft movable dimension from home side ME position to the home position) st T-Groove Pitch: 26 (For Mounting of Main Body, Two Locations) 40 40 44 40 10 m 0.5 54 0.5 (62) (72) 4 30 40 0.5 51 st+72 54 (4.8) 44 54 st Main Body Width:55 51 0.
RCS2-RA5R [Without Brake Type] (72) (63) 55 44 26 19 52 42 4 30.5 4-M6, Depth12 122.5 φ28 φ30 9.5(Area of Paired Faces) φ43 55 44 26 19 62 6 10 M14×1.5 54 A 54 300 ME SE Home (4.8) ME ST L L [Brake-equipped Type] 52 42 39 4 M14×1.5 φ28 φ30 φ43 9.5(Area of Paired Faces) Enclosed Nut Dimensions M14×1.5 (25.4) 22 72.5 6 30.5 Detail: A 8 39 4 4.3 1.8 4.3 7.3 83 5. External Dimensions Cable Joint Connector 3.5 5.
5.15 RCS2-RA7AD φ42 (300) Secure at least 100 7.5 4-M5, Depth 15 60 75 7.5 ME 5 Home ME 4 SE ST 50.7 27.5 65.5 L 50 7.5 5 φ30 92 7.5 60 75 18mm hex wrench 5. External Dimensions 60.5 (8.5) 24 M12×1.25 Width across Flats 47.5 Dimensions for Brake-Equipped Type N×50 P n-M5, Depth 15 *Brake-equipped type increases 35.5mm in the total length and 0.3kg in the weight. φ51 M12×1.25 19mm hex wrench 50.7 35.
RCS2-RGS7AD [Without Brake Type] (300) 68.9 Stroke +6.6 70 (View A) → 5. External Dimensions 50 120 132.5 50 φ48 10 φ16 5 6-M6 Cable Joint Connector 17.5 ME 4 SE Home 5 ST ME 25 9 L 66.5 50 25 40 73 75 7.5 Stroke +6.6 68.9 φ48 Main Body n-M5, Depth 15 N×50P φ16 (Standard) Top Oriented GS4 Left Oriented 47.5 [Brake-equipped Type] GS2 Right Oriented 70 GS3 Bottom Oriented φ51 5.16 Home 5 Guide Attachment Directions (for View A) ME 4 SE ST ME 25 9 50.
5.17 RCS2-RGD7AD (300) φ16 φ48 125 Cable Joint Connector 125 60 75 92 8-M6 73 40 25 5. External Dimensions ST+6.6 68.9 4-M6 ME 4 SE ST ME 25 66.5 9 L 50 50 75 100 157 175 Home 5 n-M5, Depth 15 N×50 P 47.5 ST+6.6 φ51 68.9 ME 4 SE Home 5 ST ME 25 66.5 9 50.7 L 35.5 ME: Mechanical end RCS2-RGD7AD (Without Brake) SE: Stroke End RCS2-RGD7AD (Brake-equipped) Stroke 50 100 150 200 250 300 Stroke 50 100 150 200 250 300 L 128 178 228 278 328 378 L 163.
RCS2-RA7BD Cable Joint Connector φ48 (300) Secure at least 100 4-M5, Depth 15 7.5 M12×1.25 24 63.5 (8.5) 60 7.5 φ35 ME 4 ME 5 Home SE ST 31.5 68.5 50.7 L 50 7.5 5 5. External Dimensions 7.5 60 75 92 18mm hex wrench 75 Width across Flats Dimensions for Brake-Equipped Type 51.5 *Brake-equipped type increases 35.5mm in the total length and 0.3kg in the weight. M12×1.25 φ51 5.18 50.7 35.
5.19 RCS2-RGS7BD [Without Brake Type] (300) Cable Joint Connector Stroke +6.6 φ16 68.9 10 5 φ48 6-M6 70 50 5. External Dimensions 120 132.5 50 (View A) → 17.5 Home 5 7.5 ME 4 L 51.5 N×50 P Stroke +6.6 φ48 φ16 68.9 n-M5, Depth 15 GS2 Right Oriented 70 Main Body 69.5 ST [Brake-equipped Type] (Standard) Top Oriented GS4 Left Oriented 9 25 50 25 40 73 75 SE ME φ51 GS3 Bottom Oriented Home 5 Guide Attachment Directions (for View A) ME 4 SE ME 9 25 50.7 69.
RCS2-RGD7BD (300) Cable Joint Connector φ16 φ48 125 125 68.9 4-M6 ST+6.6 ME Home 50 75 100 157 175 ME 4 5 SE 5. External Dimensions 60 75 92 8-M6 73 40 25 ST 25 69.5 9 L 50 n-M5, Depth 15 N×50 P 51.5 68.9 ST+6.6 φ51 5.20 ME 4 SE Home 5 ST ME 25 69.
5.21 RCS2-SRA7BD Caution The phase in the width between the parallel faces differs depending on the model. ME 4 Cable Joint Connector φ48 Rod O.D. φ35 M12×1.25 Home (300) SE ME ST 4 24 8.5 65 68.5 Caution The phase in the groove on the outer profile of the φ35 rod differs depending on the model. 3.5 53 Dimensions for Extended Rod Tip Type 4-M5, Depth 12 5. External Dimensions 19mm hex wrench 7 Enclosed Nut (1 Unit) SE 18mm hex wrench φ55 ME 37.5 75 60 92 18mm hex wrench M12×1.
RCS2-SRGS7BD Home ME SE ME 68.9 8(11) ST+8. 1 15 (18) for 100W-50ST 27 (30) for 150W-50ST 70 (View A) → *Refer to SRA7BD for brake-equipped type 36. 5 20 50 30 120 131. 5 95 50 φ16 φ48 10 6-M6, Depth 25 25 40 73 75 21 4 25 (35.5) 9 55 (69.5) 1 7.5 10 4 ST m 57 L *The dimensions in the brackets are those for the extended rod tip type. (Standard) Top Oriented Main Body Cable Joint Connector 5.
5.23 RCS2-SRGD7BD 175 125 4-M6, Depth9 8-M6, Depth25 Home ME SE ME 30 60 73 40 25 12.5 12.5 30 *Refer to SRA7BD for brake-equipped type 17.5 4 ST 4 21 25 (35.5) 9 55 (69.5) m Secure at least 100 57 L *The dimensions in the brackets are those for the extended rod tip type. 1 50 100 157 8(11) 15 (18) for 100W-50ST ST+8. 1 27 (30) for 150W-50ST Cable Joint Connector 125 50 5. External Dimensions φ16 φ48 68.9 (300) r-M5, Depth12 16.
RCS2-F5D (300) 5 20 1.5 1.5 19.2 20 6-M4, Depth12 30.5 56 71.7 116 1.5 58 58 44 Secure at least 100 30 12.5 116 43 30 Cable Joint Connector 5. External Dimensions 30 55 12.5 ME 5 Home SE ME 5 Stroke 7.3 3 Dimensions for Brake Area m L *Brake-equipped type increases 45.2mm in the total length and 0.4kg in the weight. 4.3 1.5 4.5 36.8 56 12.5 12.5 12.5 54 Detail of T-Groove, 7plcs 54 54 0.5 5.24 ME: Mechanical end SE: Stroke End 45.
6. 6.1 Life Rod Type The product life is assumed to be 5,000km (reference) under the condition that it runs with maximum transportable weight and maximum acceleration/deceleration. 6. Life 6.2 Flat Type The mechanical life of the actuator is represented by the greatest moment load on the guide. One of the elements determining the operation life is “rated load”. There are two types of “rated load”, one is the “static rated load” and the other is the “dynamic rated load”.
7. 7.1 Warranty Warranty Period One of the following periods, whichever is shorter: y 18 months after shipment from our company y 12 months after delivery to the specified location y 2,500 hours of operation 7.
7.5 Conditions of Conformance with Applicable Standards/Regulations, Etc., and Applications (1) If our product is combined with another product or any system, device, etc., used by the customer, the customer must first check the applicable standards, regulations and/or rules. The customer is also responsible for confirming that such combination with our product conforms to the applicable standards, etc.
Change History Revision Date March 2009 Description of Revision Fourth edition April 2009 Fifth edition Added RCS2-RGD4R. January 2010 Sixth edition Added 13.4, “Applying Grease.” August 2012 Seventh edition Revised overall March 2013 Eighth edition How to Supply Grease to SRA7BD, SRGS7BD, SRGD7BD added in 4.4, “Grease Supply”.
Manual No.: ME3656-8A (March 2013) Head Office: 577-1 Obane Shimizu-KU Shizuoka City Shizuoka 424-0103, Japan TEL +81-54-364-5105 FAX +81-54-364-2589 website: www.iai-robot.co.jp/ Technical Support available in USA, Europe and China Head Office: 2690 W.
