IDDUPS Series DC/DC Converter Module IDDUPS-6364120A/IDDUPS-636260A Converter Module MODEL: IDDUPS-6364120A/636260A 120W/60W DC/DC Converter Module with UPS and Utility Software User Manual Page 1 Rev. 1.
IDDUPS Series DC/DC Converter Module Revision Date Version Changes May 7, 2014 1.21 Added Appendix A: Safety Precautions January 7, 2010 1.20 Added CN8 connector information (Section 4.2.6) August 2007 1.01 - Added Chapter 5: Software 97H 96H8 - Added RS-232 cable connector (JP2) pinouts May 2007 Page 2 1.
IDDUPS Series DC/DC Converter Module Copyright COPYRIGHT NOTICE The information in this document is subject to change without prior notice in order to improve reliability, design and function and does not represent a commitment on the part of the manufacturer. In no event will the manufacturer be liable for direct, indirect, special, incidental, or consequential damages arising out of the use or inability to use the product or documentation, even if advised of the possibility of such damages.
IDDUPS Series DC/DC Converter Module Packing List NOTE: If any of the components listed in the checklist below are missing, please do not proceed with the installation. Contact the IEI reseller or vendor you purchased the IDDUPS-6364120/636260 from or contact an IEI sales representative directly. To contact an IEI sales representative, please send an email to sales@ieiworld.com.tw. 0H The items listed below should all be included in the IDDUPS-6364120/636260 package.
IDDUPS Series DC/DC Converter Module Table of Contents 1 INTRODUCTION.......................................................................................................... 9 1H 9H 1.1 IDDUPS-6364120/636260 OVERVIEW .................................................................... 10 1.2 IDDUPS-6364120/636260 POWER MODULE FEATURES.......................................... 10 1.3 IDDUPS-6364120/636260 DIMENSIONS ..................................................................
IDDUPS Series DC/DC Converter Module 4.2.7 RS-232 Cable Connector ................................................................................. 31 4.2.8 SBC Main Power Connector (IDDUPS-636260A Only) ................................. 32 4.3 JUMPER SETTINGS .................................................................................................... 33 4.3.1 AT/ATX Mode Select Jumper ...........................................................................
IDDUPS Series DC/DC Converter Module List of Figures Figure 1-1: IDDUPS-6364120/636260 Dimensions (mm) ...........................................................11 48H 146H Figure 2-1: IDDUPS-6364120/636260 System Block Diagram ..................................................13 49H 147H Figure 4-1: IDDUPS-6364120 Connector and Jumper Locations.............................................22 50H 148H Figure 4-2: IDDUPS-636260 Connector and Jumper Locations............................................
IDDUPS Series DC/DC Converter Module List of Tables Table 1-1: Output Voltage ............................................................................................................11 76H 174H Table 2-1: BAT-LI-2S1P3000 Specifications ..............................................................................15 7H 175H Table 3-1: Package List Contents ...............................................................................................18 78H 176H Table 3-2: Optional Items...........
IDDUPS Series DC/DC Converter Module Chapter 1 1 Introduction Page 9
IDDUPS Series DC/DC Converter Module 1.1 IDDUPS-6364120/636260 Overview The highly efficient, high-performance IDDUPS-6364120/636260 DC-to-DC converter module provides 5V, 3.3V, 12V, -12V and 5VSB outputs. The IDDUPS-6364120/636260 supports up to two Li-Polymer smart batteries to provide stable and uninterruptible power. The power module also receives a wide range of inputs between 6 and 36 VDC. The IDDUPS-6364120/636260 is built on an intelligent design and provides outstanding line and load regulations.
IDDUPS Series DC/DC Converter Module Output Voltage: Voltage (Max Load) +5V +12V -12V +3.3V 5VSB IDDUPS-6364120A 10A 4A 0.3A 8A 2A IDDUPS-636260A 10A 3A - - 0.5A Table 1-1: Output Voltage Dimensions: 60mm x 160mm Environment: o o Operating temperature: -20°C ~ +85°C Storage temperature: -40°C ~ +125°C Weight: NW: o o IDDUPS-6364120A: 98g IDDUPS-636260A: 75g 1.3 IDDUPS-6364120/636260 Dimensions Figure 1-1 shows the IDDUPS-6364120/636260 dimensions.
IDDUPS Series DC/DC Converter Module Chapter 2 2 Detailed Specifications Page 12
IDDUPS Series DC/DC Converter Module 2.1 IDDUPS-6364120/636260 System Block Diagram Figure 2-1 shows the system block diagram of the IDDUPS-6364120/636260. The 19H4 detailed descriptions of the system operation are described in the following sections. Figure 2-1: IDDUPS-6364120/636260 System Block Diagram The IDDUPS series is a charging circuit that provides the Smart Battery with charging current and charging voltage from DC input to match the requirements from Smart Battery.
IDDUPS Series DC/DC Converter Module The Host System (SMBus Host) requests information from the battery and then uses it to provide the user information about the battery present state and capabilities. The Host System (SMBus Host) also receives critical events from the Smart Battery when it detects a problem. Using the utility software, the battery state and capabilities can be shown in the Host System through RS-232. 2.
IDDUPS Series DC/DC Converter Module Main Board Dual-cell Li-Ion battery PCB, Gauge IC and NTC 10KΩ Max. Output Power 100W Max. Output Current 16.
IDDUPS Series DC/DC Converter Module Chapter 3 3 Unpacking Page 16
IDDUPS Series DC/DC Converter Module 3.1 Anti-static Precautions WARNING: Failure to take ESD precautions during the installation of the IDDUPS-6364120/636260 may result in permanent damage to the IDDUPS-6364120/636260 and severe injury to the user. Electrostatic discharge (ESD) can cause serious damage to electronic components, including the IDDUPS-6364120/636260. Dry climates are especially susceptible to ESD.
IDDUPS Series DC/DC Converter Module 3.3 Unpacking Checklist NOTE: If some of the components listed in the checklist below are missing, please do not proceed with the installation. Contact the IEI reseller or vendor you purchased the IDDUPS-6364120/636260 from or contact an IEI sales representative directly. To contact an IEI sales representative, please send an email to sales@ieiworld.com.tw. 94H5 3.3.
IDDUPS Series DC/DC Converter Module 3.3.2 Optional Items NOTE: The items listed in this section are optional items that must be ordered separately. Please contact your IDDUPS-6364120A/636260A vendor, distributor or reseller for more information or, contact iEi directly by sending an email to sales@ieiworld.com.tw. 95H6 The following optional items are available for the IDDUPS-6364120A/636260A.
IDDUPS Series DC/DC Converter Module 1 Output power cable for SATA (P/N: CB-3PSATA-RS) 1 Output power cable for IDE or any standard 4-pin I/O devices (P/N: CB-3PIDE-RS) SBC Main Power Cable 1 20p-20p ATX cable (for IDDUPS-6364120A) (P/N: CB-ATX20P-RS) 1 SBC main power cable (for IDDUPS-636260A) (P/N: CB-5PSBC-RS) Power On/Off Cable 1 Cable with on/off switch (P/N: CB-JST3PSW-RS) 1 Cable to SBC (5VSB & PS_ON) (P/N: CB-JST3P001-RS) Table 3-2: Optional Items Page 20
IDDUPS Series DC/DC Converter Module Chapter 4 4 Connector Pinouts Page 21
IDDUPS Series DC/DC Converter Module 4.1 Peripheral Interface Connectors Section 4.1.2 shows peripheral interface connector locations. Section 4.1.2 lists all the 195H8 196H peripheral interface connectors seen in Section 4.1.2. 197H20 4.1.1 IDDUPS-6364120 Layout Figure 4-1 shows the on-board peripheral connectors, rear panel peripheral connectors 198H20 and on-board jumper of IDDUPS-6364120. Figure 4-1: IDDUPS-6364120 Connector and Jumper Locations 4.1.
IDDUPS Series DC/DC Converter Module 4.1.3 Peripheral Interface Connectors Table 20H3 4-1 shows a list of the peripheral interface connectors on the IDDUPS-6364120/636260. Detailed descriptions of these connectors can be found below.
IDDUPS Series DC/DC Converter Module 4.2 Internal Peripheral Connectors Internal peripheral connectors are found on the motherboard and are only accessible when the motherboard is outside of the chassis. This section has complete descriptions of all the internal, peripheral connectors on the IDDUPS-6364120/636260. 4.2.
IDDUPS Series DC/DC Converter Module Cable with on/off switch (P/N: CB-JST3PSW-RS) Cable to SBC (5VSB & PS_ON) (P/N: CB-JST3P001-RS) Table 4-4: CN2 Connector Cables 4.2.2 ATX Power Connector (IDDUPS-6364120A Only) CN Label: J3 CN Type: 20-pin connector (2x10) CN Location: See Figure 4-4 CN Pinouts: See Table 4-5 206H9 207H1 The 20-pin ATX power connector is connected to an ATX power connector on the motherboard to provide output power. Figure 4-4: ATX Power Connector Location PIN NO.
IDDUPS Series DC/DC Converter Module PIN NO. DESCRIPTION PIN NO. DESCRIPTION 5 GND 15 GND 6 +5V 16 GND 7 GND 17 GND 8 Power good 18 -5V 9 5VSB 19 +5V 10 +12V 20 +5V Table 4-5: ATX Power Connector Pinouts Use the following cable to connect J3 with motherboard: 20p-20p ATX cable (for IDDUPS-6364120A) (P/N: CB-ATX20P-RS) Table 4-6: J3 Connector Cables 4.2.
IDDUPS Series DC/DC Converter Module Figure 4-5: Battery Connector Locations PIN NO. DESCRIPTION 1 BAT+ 2 BAT+ 3 Clock 4 DATA 5 Temp 6 GROUND 7 GROUND Table 4-7: Battery Connector Pinouts Figure 4-6: Battery Connected 4.2.4 Input Power Connector CN Label: CN1 CN Type: 4-pin wafer connector (1x4) CN Location: See Figure 4-7 CN Pinouts: See Table 4-8 210H3 21H4 The input power connector is connected to power source, such as a power adapter or a terminal block.
IDDUPS Series DC/DC Converter Module Figure 4-7: Input Power Connector Location PIN NO.
IDDUPS Series DC/DC Converter Module Cable for Terminal Block (P/N: CB-NOLP4-RS) Table 4-9: CN1 Connector Cables 4.2.5 Output Power Connectors CN Label: CN3, CN4 CN Type: 3-pin wafer connector (1x3) CN Location: See Figure 4-8 CN Pinouts: See Table 4-10 21H5 213H6 The power module provides power to devices through this output power connector. Figure 4-8: Output Power Connector Locations PIN NO.
IDDUPS Series DC/DC Converter Module Output power cable for SATA (P/N: CB-3PSATA-RS) Output power cable for IDE or any standard 4-pin I/O devices (P/N: CB-3PIDE-RS) Table 4-11: CN3 & CN4 Connector Cables 4.2.6 Power Switch Connector CN Label: CN8 CN Type: 2-pin wafer connector (1x2) CN Location: See Figure 4-9 CN Pinouts: See Table 4-12 214H7 215H8 This connector connects to a power switch to activate or inactivate the power module.
IDDUPS Series DC/DC Converter Module PIN NO. DESCRIPTION 1 BAT_SW 2 GROUND Table 4-12: Power Switch Connector Pinouts 4.2.7 RS-232 Cable Connector CN Label: JP2 CN Type: 3-pin wafer connector (1x3) CN Location: See Figure 4-10 CN Pinouts: See Table 4-13 216H9 217H0 This connector enables the IDDUPS series to communicate with the SBC through RS-232 serial port. Figure 4-10: RS-232 Cable Connector Location PIN NO.
IDDUPS Series DC/DC Converter Module Figure 4-11: JP2 Connector Cable (RS-232 cable) 4.2.8 SBC Main Power Connector (IDDUPS-636260A Only) CN Label: CN7 CN Type: 5-pin wafer connector (1x5) CN Location: See Figure 4-12 CN Pinouts: See Table 4-14 218H 219H This connector provides the main power to the single board computer (SBC). Figure 4-12: SBC Main Power Connector Location PIN NO.
IDDUPS Series DC/DC Converter Module SBC main power cable for IDDUPS-636260A (P/N: CB-5PSBC-RS) Figure 4-13: CN7 Connector Cables 4.3 Jumper Settings NOTE: A jumper is a metal bridge used to close an electrical circuit. It consists of two or three metal pins and a small metal clip (often protected by a plastic cover) that slides over the pins to connect them.
IDDUPS Series DC/DC Converter Module Figure 4-14: AT/ATX Mode Select Jumper Location JP1 DESCRIPTION Short AT Open ATX Table 4-15: AT/ATX Mode Select Jumper Settings Page 34
IDDUPS Series DC/DC Converter Module Chapter 5 5 Software Application Page 35
IDDUPS Series DC/DC Converter Module 5.1 Introduction The IEI IDDUPS Battery Status Monitor application detects the information of the smart battery and monitors the battery status. It is recommended to execute this IDDUPS application in Windows XP SP2 environment. 5.2 Monitoring DC Power and Smart Battery 5.2.1 Using the Application Follow the steps below to start the IDDUPS Battery application. Step 1: Use the RS-232 cable to connect the JP2 connector on the IDDUPS series to the serial port of the SBC.
IDDUPS Series DC/DC Converter Module Figure 5-2: Status Information 5.2.2.1 DC Detection When the DC power is connected to the IDDUPS series power module, the IDDUPS Battery Status Monitor detects it and shows in the screen as Figure 5-3. 26H9 Figure 5-3: DC Detection 5.2.2.2 Battery Detection When the smart battery is connected to the IDDUPS series power module, the IDDUPS Battery Status Monitor detects it and shows in the screen as Figure 5-4.
IDDUPS Series DC/DC Converter Module Figure 5-4: Battery Detection On The battery is connected to the IDDUPS series. Off The battery is not connected to the IDDUPS series. Battery Full The battery is fully charged. Battery Low The battery is low. Using The battery is being used. Charging The battery is being charged. Standby The battery is fully charged and ready to be used anytime. >60 C The battery temperature is above 60°C. <60 C The battery temperature is below 60°C. 5.2.2.
IDDUPS Series DC/DC Converter Module 5.2.3 Battery Information Click on the BATTERY A/ BATTERY B tab to view the information of battery A/ battery B. The listed information includes battery type, capacity, output voltage, temperature, charging rate, discharging rate and battery remaining time (Figure 5-6). The values listed 230H are updated per second. Figure 5-6: Battery Information 5.2.
IDDUPS Series DC/DC Converter Module Figure 5-7: Application Setting When the IDDUPS Battery Status Monitor application starts up, it automatically scans all COM port (COM1~COM16) and shows the valid COM port. Figure 5-8 shows the 23H5 IDDUPS application is communicating with IDDUPS module through COM 1. Figure 5-8: COM Port Status The IDDUPS Battery Status Monitor application will notify users with pop-up window if some special events happen, such as battery low or temperature over 60°C.
IDDUPS Series DC/DC Converter Module 5.3 System Log The IDDUPS application provides easy access to the system log. To view the system log, right click the icon in the quick launch toolbar on the desktop as shown in Figure 5-10 and 234H7 select System Log. Figure 5-10: IDDUPS Application Quick Launch Icon After clicking on the System Log, a screen pops-up (Figure 5-11) and displays all events 235H8 that have happened.
IDDUPS Series DC/DC Converter Module 5.4 Exit To close the IDDUPS application, right click the icon in the quick launch toolbar on the desktop as shown in and select Exit (Figure 5-12).
IDDUPS Series DC/DC Converter Module Appendix A A Safety Precautions Page 43
IDDUPS Series DC/DC Converter Module DANGER! 1. Disassemble and Reconstruction “Do not disassemble or reconstruct battery” The battery pack has safety function and protection circuit to avoid the danger. If they have serious damage, it will cause the generating heat, smoke, rupture or flame. 2. Short-circuit “Do not short-circuit battery” Do not connect the + and – terminals with metals (such as wire). Do not carry or store the battery with metal objects (such as wire, necklace or hairpins).
IDDUPS Series DC/DC Converter Module are cases that it will be overcharged or the abnormal chemical reaction will occur in cells. It caused the generating heat, smoke, rupture or flame. 8. Penetration “Do not drive a nail into the battery, strike it by hammer, or tread it” As the battery might be broken or deformed and then it will be short-circuited, it caused the generating heat, smoke, rupture or flame. 9.
IDDUPS Series DC/DC Converter Module 15. Inappropriate Use for Other Equipment “Do not use battery for other equipment” If the battery is used for unspecified equipment, it will deteriorate its performance and cycle-life. At worst, abnormal current will flow or battery may generate heat, smoke, rupture or flame. 16. Leakage “Do not touch a leaked battery directly” in case the leaked electrolyte gets into eyes, wash them with fresh water as soon as possible without rubbing eyes.
IDDUPS Series DC/DC Converter Module 6. Rust, Changing Color and Deformation “Do not use an abnormal battery” In case the battery has bad smell or is generated its changing color or deformation or causes something wrong in using (includes charging and storage), let it take out from equipment or charger and do not use it. If an abnormal battery is used, it will generate, smoke, rupture or flame. CAUTION: 1.
IDDUPS Series DC/DC Converter Module 8. Keep Battery Away From Children Keep the battery out of the reach of younger children. And also, pay attention when the battery is taken out from the charger or equipment by little children. 9. Leakage If the skin or cloth is smeared with liquid from the battery, wash with fresh water. It may cause the skin inflammation.
IDDUPS Series DC/DC Converter Module Appendix B B Hazardous Materials Disclosure Page 49
IDDUPS Series DC/DC Converter Module B.1 Hazardous Material Disclosure Table for IPB Products Certified as RoHS Compliant Under 2002/95/EC Without Mercury The details provided in this appendix are to ensure that the product is compliant with the Peoples Republic of China (China) RoHS standards. The table below acknowledges the presences of small quantities of certain materials in the product, and is applicable to China RoHS only.
IDDUPS Series DC/DC Converter Module Part Name Toxic or Hazardous Substances and Elements Lead Mercury Cadmium Hexavalent Polybrominated Polybrominated (Pb) (Hg) (Cd) Chromium Biphenyls Diphenyl Ethers (CR(VI)) (PBB) (PBDE) Housing O O O O O O Display O O O O O O Printed Circuit O O O O O O Metal Fasteners O O O O O O Cable Assembly O O O O O O Fan Assembly O O O O O O Power Supply O O O O O O O O O O O O Board Assemblies Battery O: T
IDDUPS Series DC/DC Converter Module 此附件旨在确保本产品符合中国 RoHS 标准。以下表格标示此产品中某有毒物质的含量符 合中国 RoHS 标准规定的限量要求。 本产品上会附有”环境友好使用期限”的标签，此期限是估算这些物质”不会有泄漏或突变”的 年限。本产品可能包含有较短的环境友好使用期限的可替换元件，像是电池或灯管，这些 元件将会单独标示出来。 部件名称 有毒有害物质或元素 铅 汞 镉 六价铬 多溴联苯 多溴二苯醚 (Pb) (Hg) (Cd) (CR(VI)) (PBB) (PBDE) 壳体 O O O O O O 显示 O O O O O O 印刷电路板 O O O O O O 金属螺帽 O O O O O O 电缆组装 O O O O O O 风扇组装 O O O O O O 电力供应组装 O O O O O O 电池 O O O O O O O: 表示该有毒有害物质在该部件所有物质材料中的含量均在 SJ/T11363-200
