NOTE: Please read all instructions carefully before using this product Table of Contents Safety Notice Hardware Pack Assembly Instruction IRON GRIP STRENGTH DUAL STATION HOME GYM IGS-6201 Parts List Resistance Chart Warranty Ordering Parts Model IGS 6201 Retain This Manual for Reference 01-04-08 OWNER'S MANUAL IMPEX® FITNESS PRODUCTS 14777 DON JULIAN RD., CITY OF INDUSTRY, CA 91746 Tel: (800) 999-8899 Fax: (626) 961-9966 www.impex-fitness.com info@impex-fitness.
TABLE OF CONTENTS BEFORE YOU BEGIN...................................................................................... 1 IMPORTANT SAFETY NOTICES..................................................................... 2 HARDWARE PACK……….....…....................................................................... 4 ASSEMBLY INSTRUCTIONS...............................................................…..........10 EXPLODED DIAGRAM……………………………………………………………….40 PARTS LIST…………………………………………………………….……….…….
IMPORTANT SAFETY NOTICE PRECAUTIONS This exercise machine is built for optimum safety. However, certain precautions apply whenever you operate a piece of exercise equipment. Be sure to read the entire manual before you assemble or operate your machine. In particular, note the following safety precautions: 1. Keep children and pets away from the machine at all times. DO NOT leave children unattended in the same room with the machine. 2. Only one person at a time should use the machine. 3.
WARNING LABEL PLACEMENT The warning labels have been placed on the unit in location shown. If the labels are missing or illegible, please call customer service at 1-800-888-8899 for replacements. Apply the labels in location shown.
HARDWARE PACK NOTE: The following parts are not drawn to scale. Please use your own ruler to measure the size.
HARDWARE PACK NOTE: The following parts are not drawn to scale. Please use your own ruler to measure the size.
HARDWARE PACK NOTE: The following parts are not drawn to scale. Please use your own ruler to measure the size.
HARDWARE PACK NOTE: The following parts are not drawn to scale. Please use your own ruler to measure the size.
HARDWARE PACK NOTE: The following parts are not drawn to scale. Please use your own ruler to measure the size.
HARDWARE PACK 9
ASSEMBLY INSTRUCTION Tools Required Assembling the Machine: Two Adjustable Wrenches and Allen Wrenches NOTE: It is strongly recommended two or more people assembling this machine to avoid possible injury. STEP 1 (See Diagram 1) A.) Attach the Butterfly Pulley Bracket (#13) to the Main Support Frame (#1) from the bottom. Secure it with two M10 x ¾” Allen Bolts (#94) and two Ø ¾” Washers (#107). B.) Place the two Rubber Bumpers (#55) onto the holes on the Rear Base Frame (#4).
STEP 2 (See Diagram 2) A.) Attach the Butterfly Base Frame (#3) to the Main Support Frame (#1) from the bottom. Secure it with two M10 x 3” Allen Bolts (#98), one Bracket (#2), four Ø ¾” Washers (#107), and two M10 Aircraft Nuts (#110). B.) Slide fourteen Weight Plates (#73) onto the two Guide Rods (#20). Make sure all the holes on the Weight Plates are facing the back of the machine and the grooves are all on the bottom. Each Plate weights approximately 10 lbs. C.
DIAGRAM 2 12
STEP 3 (See Diagram 3) A.) Attach the Vertical Frame (#7) onto the Main Support Frame (#1). Secure it with two M10 x 2 ¾” Allen Bolts (#97), four ∅ ¾” Washers (#107), and two M10 Aircraft Nuts (#110). Do not tighten the Nuts and Bolts yet. B.) Attach the Upper Frame (#17) onto the two Guide Rods (#20) and the Vertical Frame. C.) Secure the Upper Frame to the two Guide Rods with two M8 x ¾” Allen Bolts (#90) and two Ø 5/8” Washers (#106). Do not tighten the Bolts yet. D.
DIAGRAM 3 14
STEP 4 (See Diagram 4) A.) Attach the Front Press Base (#18) to the Upper Frame (#17). Align the holes and insert the 5 7/8” Front Press Axle (#81) through the holes. Secure the Axle with one M8 x ¾” Allen Bolt (#90), Ø 5/8” Lock Washer (#124), and Ø 5/8” Large Washer (#43) on each end of the Axle. B.) Attach the Backrest Support Frame (#12) to the Vertical Frame (#7). Secure it with one M10 x 3 ¾” Allen Bolt (#101), two Ø ¾” Washers (#107), and one M10 Aircraft Nut (#110).
STEP 5 (See Diagram 5) A.) Insert the axle on the Left Butterfly (#8) into the left pivot on the Butterfly Base (#3) from the bottom. Secure it with one M8 x ¾” Allen Bolt (#90), Ø 5/8” Lock Washer (#124), Ø 1 1/8” Washer (#42), and D-shaped Washer (#29). Repeat the procedure to install the Right Butterfly (#9). B.) Attach the Leg Press Rear Base Frame (#31) to the Main Support Frame (#1). Secure it with two M10 x 3 ½” Allen Bolt (#100), four Ø ¾” Washers (#107), and two M10 Aircraft Nuts (#110).
STEP 6 (See Diagram 6) A.) Attach the Front Press (#19) to the Front Press Base (#18). Align the holes. Secure it with one M12 x 7 1/8” Allen Bolt (#105), two Ø 1” Washers (#108), and one M12 Aircraft Nut (#111). Cover the Bolt and Nut with two Cover Caps (#127). Use the Front Press Lock Pin (#76) on the Front Press to lock the Front Press in desired position. B.) Attach the Leg Developer (#6) to the open bracket on the Main Support Frame (#1).
STEP 7 (See Diagram 7) A.) Attach the Leg Press Base Frame (#38) to the bracket on the Leg Press Rear Base Frame (#31). Secure it with two M10 x 2 ¾” Allen Bolts (#97), and two Ø ¾” Washers (#107). Securely tighten the Nuts and Bolts previously installed in Step-6, Procedure C. B.) Attach the Leg Press Post (#34) to the open bracket on the Leg Press Base Frame. Insert the 3 ¼” Leg Press Axle (#84) through the pivot.
STEP 8 (See Diagram 8) A.) Attach the Leg Press Seat Support (#33) to the Leg Press Base Frame (#38). Secure it with four M10 x ¾” Allen Bolts (#94) and Ø ¾” Washers (#107). Do not tighten the Bolts yet. B.) Attach the Leg Press Seat Support to the Leg Press Backrest Support (#32). Secure it with two M10 x 2 ¾” Allen Bolts (#97), four Ø ¾” Washers (#107), and two M10 Aircraft Nuts (#110). C.) Securely tighten the Nuts and Bolts installed in Procedure A.
STEP 9 (See Upper Cable Loop & Diagram 9) A.) Attach the 142” Upper Cable (#44) to the open pulley bracket under the Upper Frame (#17). Attach a Pulley (#59) to the open bracket. Secure it with one M10 x 1 ¾” Allen Bolt (#95), two Ø ¾” Washers (#107), and one M10 Aircraft Nut (#110). Make sure the ball stopper on the Cable is underneath the Upper Frame. B.) Draw the Cable over the Pulley to the second open bracket under the Upper Frame. Attach a Pulley to the open bracket.
UPPER CABLE LOOP DIAGRAM 21
DIAGRAM 9-1 22
DIAGRAM 9-2 23
STEP 10 (See Lower Cable Loop & Diagram 10) A.) Attach the 184” Lower Cable (#45) to the open bracket on the Leg Developer (#6). Attach a Pulley (#59) to the bracket. Secure it with one M10 x 1 ¾” Allen Bolt (#95), two ∅ ¾” Washers (#107), and one M10 Aircraft Nut (#110). B.) Draw the Cable to the opening on the Main Support Frame (#1). Attach a Pulley to the opening. Secure it with one M10 x 2 ¾” Allen Bolt (#97) and one M10 Aircraft Nut (#110). C.
LOWER CABLE LOOP 25
DIAGRAM 10 26
STEP 11 (See Leg Press Cable Loop and Diagram 11) A.) Connect one end of 123” Leg Press Cable (#47) to the Pulley pre-installed on the Leg Press Rear Frame (#31). Draw the Cable over the Pulley along the Leg Press Base Frame to the other end. B.) Attach the Cable to the open bracket on the Leg Press Rear Base Frame. Attach a Pulley to the bracket. Secure it with one M10 x 1 ¾” Allen Bolt (#95), two Ø ¾” Washers (#107), and one M10 Aircraft Nut (#110). C.
LEG PRESS CALBE LOOP 28
DIAGRAM 11 29
STEP 12 (See Butterfly Cable Loop and Diagram 12) A.) Attach one end of 90” Butterfly Cable (#46) onto the open slot on the Left Butterfly (#8). B.) Draw the Cable to the left horizontal bracket on the Butterfly Pulley Bracket (#13). Attach a Pulley (#59) to the bracket. Secure it with one M10 x 1 ¾” Allen Bolt (#95), two Ø ¾” Washers (#107), and one M10 Aircraft Nut (#110). Draw the Cable to the left vertical open bracket.
DIAGRAM 12 31
STEP 13 (See Diagram 13) A.) Attach the Leg Press Adjustment Frame (#36) to the Leg Press Plate (#35). Secure it with one M10 x 3” Allen Bolt (#98), two Ø ¾” Washers (#107), and one M10 Aircraft Nut (#110). Use a Leg Press Lock Pin (#26) to secure the Leg Press Plate at desired position. B.) Attach the Front Press Seat Pad (#48) to the Seat Support (#11). Secure it with four M8 x 1 ¾” Allen Bolts (#91) and Ø 5/8” Washers (#106). Insert the Seat Support into the Main Support Frame (#1).
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Step 14 (See Diagram 14) A.) Attach a Weight Stack Cover (#24) to the rear of the machine. Secure it to the Brackets and Upper Frame with four M8 x ¾” Allen Bolts (#90), Ø 5/8” Lock Washers (#124), and Ø 5/8” Large Washers (#43). Repeat the same procedure to install the other side. B.) Attach the Butterfly Right & Left Covers (#27 & #28) to the Butterfly Base. Align the holes. Secure them to the Butterfly Base with two M10 x 2 ½” Allen Bolts (#96), four Ø ¾” Washers (#107), and two M10 Aircraft Nuts (#110).
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Step 15 (See Diagram 15) A.) Attach the Leg Press Seat Pad (#50) to the Leg Press Seat Bracket (#37). Secure it with two M8 x ¾” Allen Bolt (#90) and two Ø 5/8” Washers (#106). Attach the Leg Press Seat Bracket to the Leg Press Seat Support (#33). Secure it with M10 x 2 ¾” Allen Bolts (#97), four Ø ¾” Washers (#107), and two M10 Aircraft Nuts (#110). B.) Attach the Leg Press Backrest Board (#51) to the Leg Press Backrest Support (#32).
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Step-16 (See Diagram 16) A.) Connect the Lat Bar (#40) to the Upper Cable (#44) with one Short Chain (#88) and two Hooks (#89). B.) Insert one Butterfly Handle (#10) into the pivot on the Right Butterfly (#9). Secure it with one M8 x ¾” Allen Bolt (#90), Ø 5/8” Lock Washer (#124), Ø1 1/8” Washer (#42), and D-shaped Washer (#29). Repeat the same procedure to install the other Butterfly Handle. C.) Connect the Shiver Bar (#41) to Lower Cable (#45) with one Long Chain (#87) and two Hooks.
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PARTS LIST KEY NO.
PARTS LIST KEY NO.
WEIGHT RESISTANCE CHART WEIGHT PLATE Station 1 2 3 4 5 6 Front Press 30 45 60 75 90 105 120 135 150 Butterfly 20 30 40 50 60 70 80 90 100 Lat Pull 30 40 50 60 70 80 90 100 110 Leg Developer 20 30 40 50 60 70 80 90 100 Leg Press 50 70 90 110 130 150 170 190 210 WEIGHT PLATE Station 10 11 12 13 14 Front Press 165 180 195 210 225 Butterfly 110 120 130 140 150 Lat Pull 120 130 140 150 160 Leg Developer 110 120 130 140 150 Leg Press 230 250 2
® IMPEX INC. LIMITED WARRANTY ® IMPEX Inc. ("IMPEX ") warrants this product to be free from defects in workmanship and material, under normal use and service conditions, for a period of two years on the Frame from the date of purchase. This warranty extends only to the original purchaser. IMPEX's obligation under this Warranty is limited to replacing or repairing, at IMPEX's option. All returns must be pre-authorized by IMPEX.
