Maintenance Manual

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MA-1

MAINTENANCE

L MAINTENANCE

CONTENTS

SECTION MA

Revision; 2004 April 2003 FX

MAINTENANCE

PREPARATION ........................................................... 3

Special Service Tools ............................................... 3

Commercial Service Tools ........................................ 3

GENERAL MAINTENANCE ....................................... 4

Explanation of General Maintenance ....................... 4

PERIODIC MAINTENANCE ....................................... 7

Introduction of Periodic Maintenance ....................... 7

Schedule 1 ............................................................... 8

EMISSION CONTROL SYSTEM MAINTE-

NANCE .................................................................. 8

CHASSIS AND BODY MAINTENANCE ............... 9

Schedule 2 ............................................................. 10

EMISSION CONTROL SYSTEM MAINTE-

NANCE ................................................................ 10

CHASSIS AND BODY MAINTENANCE ..............11

RECOMMENDED FLUIDS AND LUBRICANTS ...... 12

Fluids and Lubricants ............................................. 12

SAE Viscosity Number ........................................... 13

GASOLINE ENGINE OIL .................................... 13

Anti-Freeze Coolant Mixture Ratio ......................... 13

ENGINE MAINTENANCE (VQ35DE ENGINE) ......... 14

Checking Drive Belts .............................................. 14

Tension Adjustment ................................................ 14

ALTERNATOR AND POWER STEERING OIL

PUMP BELT ........................................................ 15

AIR CONDITIONER COMPRESSOR BELT ....... 15

Changing Engine Coolant ...................................... 15

DRAINING ENGINE COOLANT ......................... 15

REFILLING ENGINE COOLANT ........................ 16

FLUSHING COOLING SYSTEM ......................... 17

Checking Fuel Lines ............................................... 17

Changing Air Cleaner Filter .................................... 17

VISCOUS PAPER TYPE ..................................... 17

Changing Engine Oil .............................................. 18

Changing Oil Filter ................................................. 19

REMOVAL ........................................................... 19

INSTALLATION ................................................... 19

INSPECTION AFTER INSTALLATION ............... 19

Changing Spark Plugs (Platinum-Tipped Type) ..... 20

REMOVAL ........................................................... 20

INSPECTION AFTER REMOVAL ....................... 20

INSTALLATION ................................................... 21

Checking EVAP Vapor Lines .................................. 21

ENGINE MAINTENANCE (VK45DE ENGINE) ......... 22

Checking Drive Belts .............................................. 22

Tension Adjustment ................................................ 22

Changing Engine Coolant ....................................... 22

DRAINING ENGINE COOLANT .......................... 22

REFILLING ENGINE COOLANT ......................... 23

FLUSHING COOLING SYSTEM ......................... 24

Checking Fuel Lines ............................................... 25

Changing Air Cleaner Filter .................................... 25

VISCOUS PAPER TYPE ..................................... 25

Changing Engine Oil ............................................... 26

Changing Oil Filter .................................................. 26

REMOVAL ........................................................... 26

INSTALLATION ................................................... 26

INSPECTION AFTER INSTALLATION ................ 27

Changing Spark Plugs (Platinum-Tipped Type) ...... 27

REMOVAL ........................................................... 27

INSPECTION AFTER REMOVAL ....................... 27

INSTALLATION ................................................... 28

Checking EVAP Vapor Lines .................................. 28

CHASSIS AND BODY MAINTENANCE ................... 29

Checking Exhaust System ...................................... 29

Checking A/T Fluid ................................................. 29

Changing A/T Fluid ................................................. 31

Checking Transfer Fluid ......................................... 31

Changing Transfer Fluid ......................................... 32

Checking Propeller Shaft ........................................ 32

Checking Differential Gear Oil ................................ 32

Changing Differential Gear Oil ................................ 33

Balancing Wheels (Bonding Weight Type) ............. 33

REMOVAL ........................................................... 33

WHEEL BALANCE ADJUSTMENT ..................... 33

Tire Rotation ........................................................... 34

Checking Brake Fluid Level and Leaks .................. 35

Checking Brake Lines and Cables ......................... 35

Changing Brake Fluid ............................................. 35

Checking Disc Brake .............................................. 35

Summary of content (40 pages)

PAGE 1
MAINTENANCE L MAINTENANCE SECTION MA MAINTENANCE A B C D E CONTENTS PREPARATION ........................................................... 3 Special Service Tools ............................................... 3 Commercial Service Tools ........................................ 3 GENERAL MAINTENANCE ....................................... 4 Explanation of General Maintenance ....................... 4 PERIODIC MAINTENANCE .......................................
PAGE 2
ROTOR ................................................................ 35 CALIPER ............................................................. 36 PAD ..................................................................... 36 Checking Steering Gear and Linkage ..................... 36 STEERING GEAR ............................................... 36 STEERING LINKAGE .......................................... 36 Checking Power Steering Fluid and Lines .............. 36 Axle and Suspension Parts ................
PAGE 3
PREPARATION PREPARATION Special Service Tools PFP:00002 A ALS000G2 The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here. Tool number (Kent-Moore No.) Tool name B Description KV10115801 (J38956) Oil filter wrench Removing and installing oil filter a: 64.3 mm (2.531 in) C D S-NT375 E Commercial Service Tools ALS000G3 Tool name (Kent-Moore No.
PAGE 4
GENERAL MAINTENANCE GENERAL MAINTENANCE Explanation of General Maintenance PFP:00000 ALS000G4 General maintenance includes those items which should be checked during the normal day-to-day operation of the vehicle. They are essential if the vehicle is to continue operating properly. The owners can perform checks and inspections themselves or have their INFINITI dealers do them.
PAGE 5
GENERAL MAINTENANCE OUTSIDE THE VEHICLE The maintenance items listed here should be performed from time to time, unless otherwise specified. Item Tires A Reference page Check the pressure with a gauge, including the spare, at least once a month and always prior to a long distance trips. Adjust to the specified pressure if necessary. Check carefully for damage, cuts or excessive wear. — When checking the tires, make sure no nuts are missing, and check for any loose nuts. Tighten if necessary.
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GENERAL MAINTENANCE Item Reference page Parking brake Check that the lever has the proper travel and make sure that the vehicle is held securely on a fairly steep hill when only the parking brake is applied. Automatic transmission "Park" mechanism Check that the lock release button on the selector lever operates properly and smoothly. On a fairly steep hill check that the vehicle is held securely with the selector lever in the P (Park) position without applying any brakes.
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PERIODIC MAINTENANCE PERIODIC MAINTENANCE Introduction of Periodic Maintenance PFP:00026 A ALS000G5 Two different maintenance schedules are provided, and should be used, depending upon the conditions in which the vehicle is mainly operated. After 60,000 miles (96,000 km) or 48 months, continue the periodic maintenance at the same mileage/time intervals.
PAGE 8
PERIODIC MAINTENANCE Schedule 1 ALS000G6 EMISSION CONTROL SYSTEM MAINTENANCE Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. MAINTENANCE OPERATION Perform at number of miles, kilometers or months, whichever comes first. [ ]: At the mileage intervals only MAINTENANCE INTERVAL Miles x 1,000 (km x 1,000) Months Drive belts NOTE (1) Air cleaner filter NOTE (2) 3.75 (6) 3 7.50 (12) 6 11.25 (18) 9 15 (24) 12 18.75 (30) 15 22.5 (36) 18 26.
PAGE 9
PERIODIC MAINTENANCE MAINTENANCE OPERATION MAINTENANCE INTERVAL Perform at number of miles, kilometers or months, whichever comes first. Miles x 1,000 (km x 1,000) Months 33.75 (54) 27 37.5 (60) 30 Spark plugs (PLATINUMTIPPED type) 41.25 (66) 33 45 (72) 36 48.75 (78) 39 52.5 (84) 42 56.25 (90) 45 60 (96) 48 MA-20, MA27 Replace every 105,000 miles (169,000 km).
PAGE 10
PERIODIC MAINTENANCE MAINTENANCE OPERATION Perform at number of miles, kilometers or months, whichever comes first. MAINTENANCE INTERVAL Miles x 1,000 (km x 1,000) Months 33.75 (54) 27 37.5 (60) 30 Steering gear, linkage & transfer gear, axle & suspension parts 41.25 (66) 33 45 (72) 36 I Tire rotation 48.75 (78) 39 I 52.5 (84) 42 56.
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PERIODIC MAINTENANCE CHASSIS AND BODY MAINTENANCE Abbreviations: R = Replace. MAINTENANCE OPERATION Perform at number of miles, kilometers or months, whichever comes first. Miles x 1,000 (km x 1,000) Months Brake pads & rotors Automatic transmission & transfer fluid & differential gear oil 7.5 (12) 6 15 (24) 12 22.5 (36) 18 30 (48) 24 37.5 (60) 30 45 (72) 36 52.
PAGE 12
RECOMMENDED FLUIDS AND LUBRICANTS RECOMMENDED FLUIDS AND LUBRICANTS Fluids and Lubricants PFP:00000 ALS000G8 Capacity (Approximate) Engine oil Drain and refill With oil filter change Without oil filter change Recommended Fluids/Lubricants US measure Imp measure Liter VK45DE 6-3/4 qt 5-5/8 qt 6.4 For VK45DE engine VQ35DE 5 qt 4 - 1/8 qt 4.7 ● API Certification Mark*1 VK45DE 6-1/8 qt 5-1/8 qt 5.
PAGE 13
RECOMMENDED FLUIDS AND LUBRICANTS SAE Viscosity Number ALS000G9 GASOLINE ENGINE OIL A SAE 5W-30 viscosity oil is preferred for all temperatures. SAE 10W-30 and 10W-40 viscosity oil may be used if the ambient temperature is above -18°C(0°F) B C D E F G MMA117AA Anti-Freeze Coolant Mixture Ratio H ALS000GA The engine cooling system is filled at the factory with a high-quality, year-round, anti-freeze coolant solution. The anti-freeze solution contains rust and corrosion inhibitors.
PAGE 14
ENGINE MAINTENANCE (VQ35DE ENGINE) ENGINE MAINTENANCE (VQ35DE ENGINE) Checking Drive Belts PFP:10001 ALS000H0 WARNING: Be sure to perform when the engine is stopped. 1. Inspect belts for cracks, fraying, wear and oil. If necessary, replace. 2. Inspect drive belt deflection or tension at a point on the belt midway between pulleys. ● Inspection should be done only when engine is cold, or over 30 minutes after engine is stopped.
PAGE 15
ENGINE MAINTENANCE (VQ35DE ENGINE) ALTERNATOR AND POWER STEERING OIL PUMP BELT 1. 2. 3. A Remove front engine undercover with power tool. Loosen idler pulley lock nut (A) and adjust tension by turning adjusting bolt (B). ● For specified belt tension, refer to MA-14, "Checking Drive Belts" . Tighten nut (A). B C : 34.8 N·m (3.5 kg-m, 26 ft-lb) D E F G SBIA0532E H AIR CONDITIONER COMPRESSOR BELT 1. 2. 3. Remove front engine undercover with power tool.
PAGE 16
ENGINE MAINTENANCE (VQ35DE ENGINE) 4. Remove reservoir tank, drain engine coolant and clean reservoir tank before installing. REFILLING ENGINE COOLANT 1. Install reservoir tank if removed, and radiator drain plug. CAUTION: Be sure to clean drain plug and install with new O-ring. Radiator drain plug: : 1.18 N·m (0.12 kg-m, 10 in-lb) 2. If water drain plugs are removed, close and tighten them. Refer to EM-124, "ASSEMBLY" . Remove air relief plug on heater hose. SBIA0445E 3.
PAGE 17
ENGINE MAINTENANCE (VQ35DE ENGINE) 10. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000 rpm with heater temperature controller set at several position between “COOL” and “WARM”. ● Sound may be noticeable at heater unit. 11. Repeat step 10 three times. 12. If sound is heard, bleed air from cooling system by repeating step 3 through 6 until engine coolant level no longer drops. ● Clean excess engine coolant from engine. 2. 3. 4. 5. 6.
PAGE 18
ENGINE MAINTENANCE (VQ35DE ENGINE) Changing Engine Oil ALS000H3 WARNING: ● Be careful not to burn yourself, as engine oil may be hot. ● Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct skin contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand cleaner as soon as possible. 1. Remove front engine undercover with power tool. 2. Warm up engine, and check for engine oil leakage from engine components. 3.
PAGE 19
ENGINE MAINTENANCE (VQ35DE ENGINE) Changing Oil Filter ALS000GL A REMOVAL 1. 2. Remove front engine undercover with power tool. Using oil filter wrench (SST), remove oil filter. CAUTION: ● Oil filter is provided with a relief valve. Use genuine NISSAN oil filter or equivalent. ● Be careful not to get burned when engine and engine oil are hot. ● When removing, prepare a shop cloth to absorb any engine oil leakage or spillage. ● Do not allow engine oil to adhere to the drive belts.
PAGE 20
ENGINE MAINTENANCE (VQ35DE ENGINE) Changing Spark Plugs (Platinum-Tipped Type) ALS000GN REMOVAL 1. 2. 3. Remove engine cover with power tool. Refer to EM-19, "INTAKE MANIFOLD COLLECTOR" . Remove ignition coil. Refer to EM-40, "IGNITION COIL" . Remove spark plug with spark plug wrench (commercial service tool). SEM294A INSPECTION AFTER REMOVAL Use standard type spark plug for normal condition.
PAGE 21
ENGINE MAINTENANCE (VQ35DE ENGINE) INSTALLATION A Install in the reverse order of removal. : 24.5 N·m (2.5 kg-m, 18 ft-lb) Checking EVAP Vapor Lines 1. 2. ALS000GO Visually inspect EVAP vapor lines for improper attachment and for cracks, damage, loose connections, chafing and deterioration. Inspect fuel tank filler cap vacuum relief valve for clogging, sticking, etc. Refer to EC-643, "EVAPORATIVE EMISSION SYSTEM" .
PAGE 22
ENGINE MAINTENANCE (VK45DE ENGINE) ENGINE MAINTENANCE (VK45DE ENGINE) Checking Drive Belts PFP:10001 ALS000GP PBIC1541E WARNING: Be sure to perform when the engine is stopped. ● Remove air duct (inlet) when inspecting drive belt for alternator, water pump and A/C compressor. ● Remove undercover (with power tool) when inspecting power steering oil pump belt. ● Make sure that indicator (single line notch) of each automatic tensioner is within the allowable working range (between three line notches).
PAGE 23
ENGINE MAINTENANCE (VK45DE ENGINE) 2. Open radiator drain plug at the bottom of radiator, and remove radiator cap. ● Be careful not to allow engine coolant to contact drive belts. A B C PBIC1529E D When draining all the engine coolant in the system, also perform the following steps. 3. Remove air relief plug on heater hose. E F G PBIC1530E 4. H Drain engine coolant from both sides of cylinder block when draining all the engine coolant in the system. I J K PBIC0145E MA M PBIC0146E 5. 6.
PAGE 24
ENGINE MAINTENANCE (VK45DE ENGINE) ● Apply thread sealant to the thread of cylinder block drain plugs. Use Genuine Thread Sealant or equivalent. Refer to GI-48, "RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS". Cylinder block drain plug (RH, LH): : 19.6 N·m (2.0 kg-m , 15 ft-lb) 3. Fill radiator and reservoir tank to specified level. ● Use genuine Nissan Anti-freeze Coolant or equivalent mixed with water (distilled or demineralized). Refer to MA-12, "RECOMMENDED FLUIDS AND LUBRICANTS" .
PAGE 25
ENGINE MAINTENANCE (VK45DE ENGINE) 6. Repeat steps 1 through 5 until clear water begins to drain from radiator. A Checking Fuel Lines ALS000GS Inspect fuel lines and tank for improper attachment, leaks, cracks, damage, loose connections, chafing or deterioration. If necessary, repair or replace damaged parts. B C D SMA803A E Fuel Hose Clamp CAUTION: Tighten high-pressure rubber hose clamp so that clamp end is 3 mm (0.12 in) from hose end.
PAGE 26
ENGINE MAINTENANCE (VK45DE ENGINE) Changing Engine Oil ALS000H7 WARNING: ● Be careful not to burn yourself, as the engine oil is hot. ● Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct skin contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand cleaner as soon as possible. 1. Remove the engine front undercover with power tool. 2. Warm up engine, and check for oil leakage from engine components. 3.
PAGE 27
ENGINE MAINTENANCE (VK45DE ENGINE) 2. Apply engine oil to the oil seal circumference of the new oil filter. A B C SMA010 D 3. Screw the oil filter manually until it touches the installation surface, then tighten it by 2/3 turn. Or tighten to specification. Oil filter: E :17.7 N·m (1.8 kg-m, 13 ft-lb) F G SMA229B INSPECTION AFTER INSTALLATION 1. 2. 3. H After warming up the engine, check for engine oil leakage. Stop engine and wait for 15 minutes. Check engine oil level and add engine oil.
PAGE 28
ENGINE MAINTENANCE (VK45DE ENGINE) ● Frequent high engine revolution Make NGK Standard type PLFR5A-11 Hot type PLFR4A-11 Cold type PLFR6A-11 Gap (Nominal) : 1.1 mm (0.043 in) CAUTION: ● Do not drop or shock spark plug. ● Do not use a wire brush for cleaning. ● If plug tip is covered with carbon, spark plug cleaner may be used. Cleaner air pressure: Less than 588 kPa (5.
PAGE 29
CHASSIS AND BODY MAINTENANCE CHASSIS AND BODY MAINTENANCE Checking Exhaust System PFP:00100 A ALS000FG Check exhaust pipes, muffler and mounting for improper attachment, leaks, cracks, damage, chafing or deterioration. B C D SMA211A E Checking A/T Fluid 1. 2. 3. 4. a. b. c. d. e. f. 5. 6. ALS000GB Warm up engine. Check for fluid leakage. F Remove the tightening bolt for ATF level gauge.
PAGE 30
CHASSIS AND BODY MAINTENANCE NOTE: Fluid level will be greatly affected by temperature as shown in figure. Therefore, be certain to perform operation while checking data with CONSULT-II. SLIA0016E a. b. c. 7. 8. 9. Connect CONSULT-II to data link connector. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T” with CONSULT-II. Read out the value of “ATF TEMP 1”. Re-check fluid level at fluid temperatures of approximately 65°C (149°F) using “HOT” range on A/T fluid level gauge.
PAGE 31
CHASSIS AND BODY MAINTENANCE Changing A/T Fluid 1. 2. 3. 4. ALS000GC Warm up ATF. Stop engine. Remove the tightening bolt for ATF level gauge. Drain ATF from drain plug and refill with new ATF. Always refill same volume with drained fluid. ● To replace the ATF, pour in new fluid at the charging pipe with the engine idling and at the same time drain the old fluid from the radiator cooler hose return side.
PAGE 32
CHASSIS AND BODY MAINTENANCE Changing Transfer Fluid ALS000GE CAUTION: When draining fluid, protect exhaust tube flange with cover. 1. Drain fluid from drain plug and refill with new fluid. 2. Check fluid level. CAUTION: Carefully fill the fluid. (Fill up for Approx. 3 minutes.) Fluid grade: Nissan Matic “D” (Continental U.S. and Alaska) or Canada NISSAN Automatic Transmission Fluid Refer to MA-12, "RECOMMENDED FLUIDS AND LUBRICANTS" . Fluid capacity: : Approx. 1.
PAGE 33
CHASSIS AND BODY MAINTENANCE Changing Differential Gear Oil 1. 2. ALS000FN A Drain oil from drain plug and refill with new gear oil. Check oil level. Oil grad and Viscosity: Refer to MA-12, "RECOMMENDED FLUIDS AND LUBRICANTS" . Capacity: Front final drive (F160A) B C 0.65 (1 - 3/8 US pt, 1 - 1/8 lmp pt) Rear final drive (R200) D SDIA1151E 1.4 (3 US pt, 2 - 1/2 lmp pt) Drain plug: Front final drive E : 34.5 N-m (3.5 kg-m, 25 ft-lb) Rear final drive F : 34.5 N-m (3.
PAGE 34
CHASSIS AND BODY MAINTENANCE a. b. Install balance weight in the position shown in the figure at right. When installing balance weight to road wheels, set it into the grooved area on the inner wall of the road wheel as shown in the figure so that the balance weight center is aligned with the wheel balancer indication position (angle). CAUTION: ● Always use genuine Nissan adhesion balance weights. ● Balance weights are unreusable; always replace with new ones.
PAGE 35
CHASSIS AND BODY MAINTENANCE Checking Brake Fluid Level and Leaks ALS000FQ A If fluid level is extremely low, check brake system for leaks. ● B C D SBR451D Checking Brake Lines and Cables ALS000FR E Check brake fluid lines and parking brake cables for improper attachment, leaks, chafing, abrasions, deterioration, etc. ● F G H SBR389C Changing Brake Fluid 1. 2. ALS000FS I Drain brake fluid from each bleed valve. Refill until new brake fluid comes out from each bleed valve.
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CHASSIS AND BODY MAINTENANCE CALIPER ● Check for leakage. SMA922A PAD ● Check for wear or damage. Brake model CLZ31VC AD14VE Standard thickness 9.5 mm (0.374 in) 8.5 mm (0.335 in) Minimum thickness (Wear limit) 2.0 mm (0.079 in) 2.0 mm (0.079 in) BRA0010D Checking Steering Gear and Linkage ALS000FU STEERING GEAR ● ● Check gear housing and boots for looseness, damage and grease leakage. Check connection with steering column for looseness.
PAGE 37
CHASSIS AND BODY MAINTENANCE ● ● Check lines for improper attachment, leaks, cracks, damage, loose connections, chafing and deterioration. Check rack boots for accumulation of power steering fluid. A B C SST851C D Axle and Suspension Parts ALS000FW Check front and rear axle and suspension parts for excessive play, cracks, wear or other damage. ● Shake each wheel to check for excessive play. ● Check wheel bearings for smooth operation. ● Check axle and suspension nuts and bolts for looseness.
PAGE 38
CHASSIS AND BODY MAINTENANCE Lubricating Locks, Hinges and Hood Latch ALS000FY PIIA7009E Checking Seat Belt, Buckles, Retractors, Anchors and Adjusters ALS000FZ PIIA4251E Revision; 2004 April MA-38 2003 FX
PAGE 39
SERVICE DATA AND SPECIFICATIONS (SDS) SERVICE DATA AND SPECIFICATIONS (SDS) Standard and Limit PFP:00030 A ALS000G0 BELT DEFLECTION AND TENSION (VQ35DE) Deflection adjustment Items Tension adjustment* Used belt Limit After adjustment Alternator and power steering oil pump belt 7 (0.28) 4-5 (0.16 - 0.20) Air conditioner compressor 12 (0.47) 9 -10 (0.35 - 0.39) Applied pushing force Unit: mm (in) Unit: N (kg, lb) B Used belt New belt New belt Limit After adjustment 3.5 - 4.5 (0.138 - 0.
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SERVICE DATA AND SPECIFICATIONS (SDS) ENGINE OIL CAPACITY (APPROXIMATE) (VK45DE) Unit: Drain and refill With oil filter change 6.4 (6 - 3/4, 5 - 5/8) Without oil filter change 5.8 (6 - 1/8, 5 - 1/8) Dry engine (Overhaul) (US qt, lmp qt) 7.2 (7 - 5/8, 6 - 3/8) SPARK PLUG (PLATINUM-TIPPED TYPE) (VQ35DE) Make Type NGK Standard PLFR5A-11 Hot PLFR4A-11 Cold PLFR6A-11 Spark plug gap Nominal: 1.1mm (0.