Maintenance Manual

MA-14
ENGINE MAINTENANCE (VQ35DE ENGINE)
Revision; 2004 April 2003 FX
ENGINE MAINTENANCE (VQ35DE ENGINE) PFP:10001
Checking Drive Belts ALS000H0
WARNING:
Be sure to perform when the engine is stopped.
1. Inspect belts for cracks, fraying, wear and oil. If necessary,
replace.
2. Inspect drive belt deflection or tension at a point on the belt mid-
way between pulleys.
Inspection should be done only when engine is cold, or over
30 minutes after engine is stopped.
Measure belt tension with belt tension gauge (Commercial
Service Tool: BT3373-F or equivalent) at points marked
shown in the figure.
When measuring deflection, apply 98 N (10 kg, 22 lb) at the
marked point.
Adjust if belt deflection exceeds the limit or if belt tension is not within specifications.
CAUTION:
When checking belt deflection or tension immediately after installation, first adjust it to the
specified value. Then, after turning the crankshaft two turns or more, re-adjust to the speci-
fied value to avoid variation in deflection between pulleys.
Tighten idler pulley lock nut by hand and measure deflection or tension without looseness.
Belt Deflection and Tension
*: If belt tension gauge cannot be installed at check points shown, check drive belt tension at different location on the belt.
Tension Adjustment ALS000H1
CAUTION:
When belt is replaced with a new one, adjust it to value for “New belt” to accommodate for insuffi-
cient adaptability with pulley grooves.
When deflection or tension of belt being used exceeds “Limit”, adjust it to value for “After adjust-
ment of used belt”.
When checking belt deflection or tension immediately after installation, first adjust it to the speci-
fied value. Then, after turning the crankshaft two turns or more, re-adjust to the specified value to
avoid variation in deflection between pulleys.
When installing belt, make sure that it is correctly engaged with pulley grooves.
Keep oil and water away from belt and pulley grooves.
Do not twist or bend belt excessively.
KBIA1731J
Items
Deflection adjustment Unit: mm (in) Tension adjustment* Unit: N (kg, lb)
Used belt
New belt
Used belt
New belt
Limit After adjustment Limit After adjustment
Alternator and
power steering
oil pump belt
7 (0.28)
4 - 5
(0.16 - 0.20)
3.5 - 4.5
(0.138 - 0.177)
294 (30, 66)
730 - 818
(74.5 - 83.5,
164 - 184)
838 - 926
(85.5 - 94.5,
188 - 208)
Air conditioner
compressor belt
12 (0.47)
9 - 10
(0.35 - 0.39)
8 - 9
(0.31 - 0.35)
196 (20, 44)
348 - 436
(35.5 - 44.5,
78 - 98)
470 - 559
(48 - 57,
106 - 126)
Applied pushing
force
98 N (10 kg, 22 lb)
Portion Belt tightening method for adjustment
Alternator and power steering oil pump belt Adjusting bolt on idler pulley
Air conditioner compressor belt Adjusting bolt on idler pulley