Maintenance Manual

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MA-1

MAINTENANCE

L MAINTENANCE

CONTENTS

SECTION MA

Revision: October 2005 2005 QX56

PRECAUTIONS .......................................................... 3

Precautions for Supplemental Restraint System

(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-

SIONER” .................................................................. 3

PREPARATION ........................................................... 4

Special Service Tools ............................................... 4

Commercial Service Tool ......................................... 4

GENERAL MAINTENANCE ....................................... 5

General Maintenance ............................................... 5

PERIODIC MAINTENANCE ....................................... 7

Introduction of Periodic Maintenance ....................... 7

Maintenance For Off-road Driving (4WD only) ......... 7

Schedule 1 ............................................................... 7

EMISSION CONTROL SYSTEM MAINTE-

NANCE .................................................................. 7

CHASSIS AND BODY MAINTENANCE ............... 8

Schedule 2 ............................................................... 9

EMISSION CONTROL SYSTEM MAINTE-

NANCE .................................................................. 9

CHASSIS AND BODY MAINTENANCE ............. 10

RECOMMENDED FLUIDS AND LUBRICANTS .......11

Fluids and Lubricants ..............................................11

SAE Viscosity Number ........................................... 12

GASOLINE ENGINE OIL .................................... 12

ANTI-FREEZE COOLANT MIXTURE RATIO ..... 12

ENGINE MAINTENANCE ......................................... 13

Checking Drive Belts .............................................. 13

DRIVE BELT TENSION ...................................... 13

Changing Engine Coolant ...................................... 13

DRAINING ENGINE COOLANT ......................... 13

REFILLING ENGINE COOLANT ........................ 14

FLUSHING COOLING SYSTEM ......................... 15

Checking Fuel Lines ............................................... 16

Changing Fuel Filter ............................................... 16

Changing Engine Air Cleaner Filter ........................ 16

VISCOUS PAPER TYPE ..................................... 16

Changing Engine Oil .............................................. 17

Changing Oil Filter ................................................. 17

REMOVAL ........................................................... 17

INSTALLATION ................................................... 17

INSPECTION AFTER INSTALLATION ................ 18

Changing Spark Plugs ............................................ 18

REMOVAL ........................................................... 19

INSPECTION AFTER REMOVAL ....................... 19

INSTALLATION ................................................... 20

Checking EVAP Vapor Lines .................................. 20

CHASSIS AND BODY MAINTENANCE ................... 21

Changing In-cabin Microfilter .................................. 21

Checking Exhaust System ...................................... 22

Checking A/T Fluid ................................................. 22

Changing A/T Fluid ................................................. 24

Changing Transfer Fluid ......................................... 24

DRAINING ........................................................... 24

FILLING ............................................................... 25

Checking Transfer Fluid ......................................... 25

FLUID LEAKAGE AND FLUID LEVEL ................ 25

Checking Propeller Shaft ........................................ 25

Checking Final Drive Oil ......................................... 25

Changing Final Drive Oil ......................................... 25

Balancing Wheels ................................................... 26

REMOVAL ........................................................... 26

WHEEL BALANCE ADJUSTMENT ..................... 26

Tire Rotation ........................................................... 28

Checking Brake Fluid Level and Leaks .................. 28

Checking Brake Lines and Cables ......................... 28

Checking Disc Brake .............................................. 28

ROTOR ................................................................ 28

CALIPER ............................................................. 29

PAD ..................................................................... 29

Checking Steering Gear and Linkage ..................... 29

STEERING GEAR ............................................... 29

STEERING LINKAGE ......................................... 29

Checking Power Steering Fluid and Lines .............. 29

CHECKING FLUID LEVEL .................................. 29

CHECKING LINES .............................................. 30

Checking Axle and Suspension Parts .................... 30

FRONT AND REAR AXLE AND SUSPENSION

PARTS ................................................................. 30

DRIVE SHAFT ..................................................... 30

Summary of content (32 pages)

PAGE 1
L MAINTENANCE SECTION MA MAINTENANCE A B C D E CONTENTS PRECAUTIONS .......................................................... 3 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” .................................................................. 3 PREPARATION ........................................................... 4 Special Service Tools ............................................... 4 Commercial Service Tool .........................................
PAGE 2
Lubricating Locks, Hinges and Hood Latches ........ 31 Checking Seat Belts, Buckles, Retractors, Anchors Revision: October 2005 and Adjusters ..........................................................
PAGE 3
PRECAUTIONS PRECAUTIONS PFP:00001 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” A ELS001BF The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. This system includes seat belt switch inputs and dual stage front air bag modules.
PAGE 4
PREPARATION PREPARATION Special Service Tools PFP:00002 ELS001UW The actual shapes of the Kent-Moore tools may differ from those of the special service tools illustrated here. Description Tool number (Kent-Moore No.) Tool name Removing and installing oil filter a: 64.3 mm (2.
PAGE 5
GENERAL MAINTENANCE GENERAL MAINTENANCE General Maintenance PFP:00000 A ELS001BI General maintenance includes those items which should be checked during the normal day-to-day operation of the vehicle. They are essential if the vehicle is to continue operating properly. The owner can perform these checks and inspections or have their NISSAN dealers perform them. B OUTSIDE THE VEHICLE The maintenance items listed here should be performed from time to time, unless otherwise specified.
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GENERAL MAINTENANCE Item Reference page Brakes Check that the brake does not pull the vehicle to one side when applied. — Brake pedal and booster Check the pedal for smooth operation and make sure it has the proper distance under it when depressed fully. Check the brake booster function. Keep the floor mats away from the pedal.
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PERIODIC MAINTENANCE PERIODIC MAINTENANCE Introduction of Periodic Maintenance PFP:00026 A ELS001BJ Two different maintenance schedules are provided, and should be used, depending upon the conditions in which the vehicle is mainly operated. After 60,000 miles (96,000 km) or 48 months, continue the periodic maintenance at the same mileage or time intervals, whichever comes first.
PAGE 8
PERIODIC MAINTENANCE MAINTENANCE OPERATION Perform at number of miles, kilometers or months, whichever comes first. MAINTENANCE INTERVAL Miles x 1,000 (km x 1,000) Months 33.75 (54) 27 37.5 (60) 30 41.25 (66) 33 48.75 (78) 39 45 (72) 36 56.25 (90) 45 52.
PAGE 9
PERIODIC MAINTENANCE MAINTENANCE OPERATION MAINTENANCE INTERVAL Miles x 1,000 (km x 1,000) Months Perform at number of miles, kilometers or months, whichever comes first. 33.75 (54) 27 37.5 (60) 30 41.25 (66) 33 Brake lines and cables 45 (72) 36 48.75 (78) 39 52.5 (84) 42 56.
PAGE 10
PERIODIC MAINTENANCE CHASSIS AND BODY MAINTENANCE Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. MAINTENANCE OPERATION Perform at number of miles, kilometers or months, whichever comes first. L = Lubricate. [ ]: At the mileage interval only. MAINTENANCE INTERVAL Miles x 1,000 (km x 1,000) Months 7.5 (12) 6 15 (24) 12 22.5 (36) 18 30 (48) 24 37.5 (60) 30 45 (72) 36 52.
PAGE 11
RECOMMENDED FLUIDS AND LUBRICANTS RECOMMENDED FLUIDS AND LUBRICANTS Fluids and Lubricants PFP:00000 A ELS001BN Capacity (Approximate) Description Metric Fuel Engine oil Drain and refill With oil filter change Without oil filter change Dry engine (engine overhaul) US measure Imp measure 105.8 28 US gal 23 1/4 Imp gal 6.2 6 1/2 qt 5 1/2 qt Recommended Fluids/Lubricants B Unleaded gasoline with octane rating of at least 91 AKI (RON 96) *8 C 5.
PAGE 12
RECOMMENDED FLUIDS AND LUBRICANTS SAE Viscosity Number ELS001BO GASOLINE ENGINE OIL ● ● SAE 5W-30 viscosity oil is preferred for all temperatures. SAE 10W-30 or 10W-40 viscosity oils may be used if the ambient temperature is above -18°C (0°F). Use of 5W-30 viscosity oil will increase fuel economy. MMA117AA ANTI-FREEZE COOLANT MIXTURE RATIO The engine cooling system is filled at the factory with a high-quality, long life, year-round, anti-freeze coolant solution.
PAGE 13
ENGINE MAINTENANCE ENGINE MAINTENANCE Checking Drive Belts PFP:00000 A ELS001BP B C D E F G LBIA0391E 1. Drive Belt 2. Power Steering Pump Pulley 3. Generator pulley 4. Crankshaft Pulley 5. A/C Compressor 6. Idler Pulley 7. Cooling Fan Pulley 8. Water Pump Pulley 9. Drive Belt Tensioner H WARNING: I Be sure to perform when the engine is stopped. 1. Remove air duct and resonator assembly (inlet) when inspecting drive belt. 2.
PAGE 14
ENGINE MAINTENANCE 3. Open the radiator drain plug at the bottom of the radiator, and remove the radiator filler cap. This is the only step required when partially draining the cooling system (radiator only). CAUTION: Do not to allow the coolant to contact the drive belts. WBIA0391E 4. When draining all of the coolant in the system for engine removal or repair, it is necessary to drain the cylinder block.
PAGE 15
ENGINE MAINTENANCE 4. Install the Tool by installing the radiator cap adapter onto the radiator neck opening. Then attach the gauge body assembly with the refill tube and the venturi assembly to the radiator cap adapter. Tool number 5. Insert the refill hose into the coolant mixture container that is placed at floor level. Make sure the ball valve is in the closed position. ● Use Genuine NISSAN Long Life Anti-freeze coolant or equivalent, mixed 50/50 with distilled water or demineralized water.
PAGE 16
ENGINE MAINTENANCE 3. 4. 5. 6. 7. Run the engine until it reaches normal operating temperature. Press the engine accelerator two or three times under no-load. Stop the engine and wait until it cools down. Drain the water from the engine cooling system. Refer to MA-13, "DRAINING ENGINE COOLANT" . Repeat steps 2 through 6 until clear water begins to drain from the radiator.
PAGE 17
ENGINE MAINTENANCE 5. 6. Install the air cleaner case (upper). Install the air duct and resonator assembly (inlet). Changing Engine Oil A ELS001GZ WARNING: ● Be careful not to burn yourself, as the engine and engine oil are hot. ● Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct skin contact with used oil. If skin contact is made, wash thoroughly with soap or hand cleaner as soon as possible. 1. Warm up the engine, and check for any oil leaks. 2.
PAGE 18
ENGINE MAINTENANCE 2. Apply engine oil to the oil seal circumference of the new oil filter. SMA010 3. Screw the oil filter manually until it touches the installation surface, then tighten it by 2/3 turn. Or tighten to specification. Oil filter 4. 5. : 17.7 N·m (1.8 kg-m, 13 ft-lb) Inspect the engine for oil leakage. Install the engine front undercover using power tool. SMA229B INSPECTION AFTER INSTALLATION 1. 2. 3. 4. Check the engine oil level. Start the engine and check for engine oil leakage.
PAGE 19
ENGINE MAINTENANCE REMOVAL 1. 2. 3. A Disconnect the harness connector from the ignition coil. Remove the ignition coil. Refer to EM-26, "IGNITION COIL" . Remove the spark plug(s) using a suitable tool. B C D SEM294A INSPECTION AFTER REMOVAL Use standard type spark plug for normal condition.
PAGE 20
ENGINE MAINTENANCE ● Checking and adjusting plug gap is not required between change intervals. SMA806CA INSTALLATION Installation is in the reverse order of removal. Checking EVAP Vapor Lines 1. 2. ELS001BX Visually inspect the EVAP vapor lines for improper attachment, cracks, damage, loose connections, chafing, or deterioration. Inspect the vacuum relief valve of the fuel tank filler cap for clogging and sticking. Refer to EC-37, "How to Detect Fuel Vapor Leakage" .
PAGE 21
CHASSIS AND BODY MAINTENANCE CHASSIS AND BODY MAINTENANCE Changing In-cabin Microfilter 1. PFP:00100 A ELS001UY Remove the two lower glove box hinge pins to remove the glove box from the instrument panel and let it hang from the cord. B C D WLIA0027E 2. 3. E Remove the screw and remove the in-cabin microfilter cover. Remove the in-cabin microfilters from the front heater and cooling unit assembly housing. F G H LJIA0134E 4.
PAGE 22
CHASSIS AND BODY MAINTENANCE 6. Install the lower glove box in the instrument panel and secure it with the two hinge pins. WLIA0027E Checking Exhaust System ELS001BZ Check exhaust pipes, muffler and mounting for improper attachment, leaks, cracks, damage, loose connections, chafing or deterioration. SMA211A Checking A/T Fluid 1. 2. 3. 4. a. b. c. d. e. f. 5. ELS001C0 Warm up the engine. Check for any fluid leaks. Remove the tightening bolt for the ATF level gauge.
PAGE 23
CHASSIS AND BODY MAINTENANCE 6. Drive the vehicle for at least five minutes or until the fluid temperature reaches approximately 65°C (149°F).Use the CONSULT-II to monitor the fluid temperature as follows: A B C D E F SLIA0016E a. b. c. 7. NOTE: Fluid level will be greatly affected by temperature as shown. Therefore monitor the fluid temperature data using the CONSULT-II. Connect CONSULT-II to data link connector. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T” with CONSULT-II.
PAGE 24
CHASSIS AND BODY MAINTENANCE Changing A/T Fluid 1. 2. 3. 4. ELS001C1 Run the engine to warm up the ATF. Stop the engine. Remove the bolt for the ATF level gauge. Drain the ATF from the drain plug hole and refill the transmission with new ATF. Always refill same volume with drained fluid and use the dipstick to check the fluid level as shown. Add fluid as necessary.
PAGE 25
CHASSIS AND BODY MAINTENANCE FILLING 1. Fluid capacity and grade 2. 3. A Remove the filler plug and gasket. Fill with new specified fluid until the fluid level reaches the specified limit near the filler plug mounting hole as shown. CAUTION: Carefully fill the transfer with fluid. Filling should take approximately three minutes. Leave the vehicle for three minutes and then check the fluid level again as shown. Install the new gasket on the filler plug and install the filler plug in the transfer.
PAGE 26
CHASSIS AND BODY MAINTENANCE 2. 3. 4. Remove the drain plug and drain the final drive oil. Apply sealant to the drain plug threads. ● Use High Performance Thread Sealant or equivalent. Refer to GI-45, "Recommended Chemical Products and Sealants" . Install the drain plug and tighten to specification. Drain plug 5. : Refer to FFD-13, "COMPONENTS" (FFD), RFD-12, "Components" (RFD). Refill the rear final drive with new specified oil. Oil grade and capacity 6. 7.
PAGE 27
CHASSIS AND BODY MAINTENANCE a. b. Install balance weight in the position shown. When installing balance weight to wheels, set it into the grooved area on the inner wall of the wheel as shown so that the balance weight center is aligned with the wheel balancer indication position (angle). CAUTION: ● Always use Genuine NISSAN adhesion balance weights. ● Balance weights are not reusable; always replace with new ones. ● Do not install more than three sheets of balance weights.
PAGE 28
CHASSIS AND BODY MAINTENANCE Tire Rotation 1. Rotate the tires on each side from front to back as shown. Wheel nuts 2. 3. ELS001H5 : Refer to WT-6, "WHEEL AND TIRE ASSEMBLY" . Adjust the tire pressure to specification. Refer to WT-34, "Tire" . After the tire rotation, retighten the wheel nuts after the vehicle has been driven for 1,000 km (600 miles), and also after a wheel and tire have been installed such as after repairing a flat tire.
PAGE 29
CHASSIS AND BODY MAINTENANCE CALIPER A Check the caliper for any leaks, repair as necessary. B C SMA922A D PAD Check the pads for wear or damage. Refer to BR-31, "Front Disc Brake" , BR-32, "Rear Disc Brake" . E F G LMA051 Checking Steering Gear and Linkage H ELS001CD STEERING GEAR ● ● I Check the steering gear housing for looseness, damage and oil leakage as shown. Check the steering column connections for looseness.
PAGE 30
CHASSIS AND BODY MAINTENANCE CHECKING LINES ● Check lines for improper attachment, leaks, cracks, damage, loose connections, chafing, and deterioration. SGIA0506E Checking Axle and Suspension Parts ELS001CF FRONT AND REAR AXLE AND SUSPENSION PARTS Check front and rear axle and suspension parts for excessive play, cracks, wear or other damage. ● Shake each wheel to check for excessive play. ● Rotate each wheel to check for abnormal noise.
PAGE 31
CHASSIS AND BODY MAINTENANCE Lubricating Locks, Hinges and Hood Latches ELS001CG A B C D E F G H I J K MA M WLIA0024E Lubricate the locks, hinges, and latches at the locations as shown. Refer to MA-11, "Fluids and Lubricants" .
PAGE 32
CHASSIS AND BODY MAINTENANCE Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters ELS001CH Check the seat belt buckles, webbing, retractors, anchors and adjusters. Replace any seat belt assembly as necessary. Refer to SB-10, "Seat Belt Inspection" . ● Check the seat belt anchors for loose mounting bolts, damage, or excessive wear. ● Check the seat belt webbing for any damage, cuts, fraying, or excessive wear. ● Check the retractor for smooth operation.