- EN - - FR - CONTENTS TABLE DES MATIERES 1. GENERAL INFORMATION 1. INFORMATIONS GENERALES 1.1 Functional Description 3 1.1 Description fonctionnelle 12 1.2 Safe Use of the Dryer 3 1.2 Utilisation du séchoir en toute sécurité 12 2. INSTALLATION 2. INSTALLATION 2.1 Acceptance and Transportation 4 2.1 Réception et transport 13 2.2 Installation Site 4 2.2 Lieu d'installation 13 2.3 Installation 4 2.3 Installation 13 3. START UP 3.1 Control Panel 3.1.1 Keys function 3.
- EN INTRODUCTION This manual is an integral part of the dryer you bought, and must remain with the machine even if this will be resold. It is highly recommended that the qualified*personnel for installation maintenance and/or control will fully comply with the contents of this manual and the prevention and safety rules in force in the country where the system will be used. In this way, not only the usage of the machine will be rational, but also the service will result cost effective.
Correction by the Company of nonconformities whether patent or latent, in the manner and for the period of time provided above, shall constitute fulfillment of all liabilities of the Company for such nonconformities whether based on contract, warranty negligence, indemnity, strict liability or otherwise with respect to or arising out of such Equipment. The Purchaser shall not operate Equipment which is considered to be defective, without first notifying the Company in writing of its intention to do so.
2. INSTALLATION 2.1 ACCEPTANCE, UNPACKING AND HANDLING Upon receiving your Ingersoll Rand air dryer, please inspect the unit closely. If rough handling is detected, please note it on your delivery receipt, especially if the dryer will not be uncrated immediately. Obtaining the delivery person's signed agreement to any noted damages will facilitate any insurance claims by the customer. It is mandatory to keep the dryer always in vertical position, as indicated by the symbols present on the packaging.
3. START UP Ensure that the dryer is by−passed, or there is no load on the cooler. Switch on the main electrical isolation switch (if present). The control panel will show the message OFF, indicating that the line and control voltages are available. Start sequence The dryer will initially start by pressing the local ON/OFF button for 1 second. The start sequence will progress only if there are no active alarms. The compressor motor will start AFTER 120 SECONDS.
3.1.1 KEYS FUNCTION TEST: When pushed for 3 sec. during normal operation, it activates the condensate drain. SET: When pushed and released during normal operation, it displays the dew point set value (decimal). When pushed for 10 seconds, it allows to enter the C8 and C9 condensate drain parameters programming menu (see relevant table). When pushed after having set new configuration values, it stores the applied modifications.
3.1.3 DISPLAY INDICATIONS The controller is capable of recognizing certain types of anomalies in the drying circuit. In such cases, a message will blink on the display, alternated to the current dew point value. MESSAGE (BLINKING) CAUSE HtA High dew point value (delayed alarm) Ht2 Very high dew point value (immediate alarm) LtA PF1 ESA ES2 ASt OUTPUTS ACTIONS Alarm output ON Refrig. Compressor output OFF Fan output ON Drain cycle standard Resettable by switching off the dryer.
3.2 BEFORE START UP Before starting the machine, make sure that all operating parameters correspond to the nominal data. The dryer is supplied already tested and preset for normal operation, and it doesn’t require any calibration. Nevertheless, it’s necessary to check the operating performances during the first working hours. 3.
TROUBLE DISPLAY Control panel display is blank POSSIBLE CAUSE No power in the line. Restore the power in the line. Problems with cabling. Problems with the electronic control board. Check cabling; if the trouble persists, replace it. Check the electronic control board; if the trouble persists, replace it. Turn it on by pressing the ON/OFF switch for 1 second. The dryer is off. Dryer in stand-by. Compressed air inlet/outlet inverted.
TROUBLE DISPLAY POSSIBLE CAUSE REMEDY LOW PRESSURE IN THE LINE Check the probe; if the trouble persists, replace it. Ice formation in the evaporator. Check the electronic control board; if the trouble persists, replace it. Contact our Service Centre to check the gas charge. Clog. Check if the compressed air inlet/outlet is connected properly. Check if the connecting tubing is clogged; in case proceed accordingly. Check if any valves are closed. Check the condition of any filter.
ATTACHMENTS TO THIS MANUAL - ANNEXES AU MANUEL Legend - Légende: Pos.
A) REFRIGERANT CIRCUIT - CIRCUIT FRIGORIFÉRIQUE Cod. 713.0048.04.00 – Rev. 00 Models D12IN-A to D180IN-A Cod. 713.0057.06.00 – Rev. 00 Models D300IN-A to D360IN-A Condensate drain Purge de condensant Refrigerant line Ligne réfrigérant Air inlet Entrée de l'air Compressed air line Ligne de l'air comprimé Air outlet Sortie de l'air Condensate drain line Ligne de drainage Equalization line Ligne de égalisation Cod. 710.0138.39.00 Rev03 – 02.
B) WIRING DIAGRAM - SCHEMA ÉLECTRIQUE Cod. 714.0164.01.00 – Rev. 00 Models D12IN-A to D72IN-A (115V/1Ph/60Hz) Cod. 714.0165.01.00 – Rev. 00 Models D108IN-A to D180IN-A (115V/1Ph/60Hz) Cod. 710.0138.39.00 Rev03 – 02.
Cod. 714.0168.03.00 – Rev. 00 Models D300IN-A to D360IN-A (230V/1Ph/60Hz) Cod. 710.0138.39.00 Rev03 – 02.
C) DATA SHEET - CARACTERISTIQUES TECHNIQUES MODEL AR AIR FLOW RATE* D12IN-A D18IN-A D25IN-AD42IN-A D54IN-A D72IN-A D108IN-A D144IN-A D180IN-A D300IN-A D360IN-A SR CFM 7 11 15 25 32 42 64 85 106 176 212 M3/h 12 18 25 42 54 72 108 144 180 300 360 VOLT/ PH/HZ HP kW Max kW 1M1 COMPRESSOR RLA FLA LRA QTY HP 1M2 FAN MOTOR RLA LRA TOTAL A A CONNECTION NPT °F AIR T °C °F AIR T MAX °C °F AMB T °C °F AMB T MIN-MAX °C psi AIR W PRESS bar psi AIR PRESS MAX bar °F DEW POINT* °C TYPE POW SUPPLY
Legend - Légende: Pos. - GB - DESCRIPTION - F - DESCRIPTION Pos. - GB - DESCRIPTION - F - DESCRIPTION Air flow rate Performances AMB T MINMAX Min-Max. ambient temperature Temp. Ambiante minmax. Power supply Alimentation AIR W PRESS Air working pressure Pression travail d’air HP Nominal power Puissance nom. AIR PRESS MAX Max. air pressure Pression max. d’air kW Nominal consumption Consommation nom. DEWP Pressure dew point Pression pt de rosée Max kW Full load consumption Cons.
E) DRYER DIMENSIONS - DIMENSIONS DU SECHEUR Models D12IN-A to D25IN-A-SR mm inches A B C D E F G H 305 360 408 51 40 50 332 24 12" 14" 3/16 16" 1/16 2" 1" 9/16 2" 13" 1/16 15/16" Power supply Alimentation Air flow 3/8" NPT 3/8" NPT Ø 6mm 115/1/60 V/ph/Hz Circulation de l'air Models D42IN-A to D180IN-A D42IN-A to D72IN-A D108IN-A to D180IN-A A B C D E F G H L mm 390 432 441 100 85 65 45 65 12 inches 15" 3/8 17" 17" 3/8 3" 15/16 3" 3/8 2" 9/16 1"
Models D300IN-A to D360IN-A A B C D E F G H mm 500 679 980 157 254 99.5 114 40 inches 19" 11/16 26" 3/4 38" 9/16 6" 3/16 10" 3" 15/16 4" 1/2 1" 9/16 Power supply Cod. 710.0138.39.00 Rev03 – 02.
F) BASIC SPARE PARTS - PIÈCES DE RECHANGE ESSENTIELLES Model Element Pos 1A1 Electronic Controller D12IN-A D18IN-A D25IN-ASR D42IN-A D54IN-A D72IN-A D108IN-A D144IN-A D180IN-A 38457404 38457404 38457404 38457404 38457404 38457404 38457404 38457404 38457404 RT1 Temperature probe 38457412 38457412 38457412 38457412 38457412 38457412 38457412 38457412 38457412 1M1 Refrigerant compressor 24062093 24062093 24062093 24062101 24062135 24062135 24062119 24062127 38457461 1
Pos Model Element VT D300IN-A D360IN-A 1A1 Electronic Controller 38459608 38459608 RT1 Temperature probe 38459616 38459616 1M1 Refrigerant compressor 24044976 24044976 1M2 Fan Motor VT Fan blade FF G Grid 1P1 High pressure Switch 1S1 1V1 1B1 Main power switch Complete solenoid drain valve Drain solenoid valve coil 38459632 38459632 SC 38457511 38457511 K1 38459657 38459657 38459665 38459665 38459673 38459673 CND Condenser 38459681 38459699 FF Filter dryer 38459707
DICHIARAZIONE CE DI CONFORMITA' EC DECLARATION OF CONFORMITY DECLARATION DE CONFORMITE’ CEE KONFORMITATSERKLARUNG GEMASS EG-RICHTLINIE ∆ΗΛΩΣΗ ΣΥΜΜΟΡΦΩΣΗΣ CE DECLARATION DE CONFORMIDAD CEE DECLARACAO DE CONFORMIDADE CEE OVEREENKOMSTVERKLARING EG-RICHTLIJN EEG EC DECLARATION EEG DEKLARACJA ZGODNOŚCI CE NOI - WE - NOUS - WIR - ΕΜΕΙΣ - NOSOTROS - NOS - WIJ - VI - MY -I- Dichiariamo sotto la nostra esclusiva responsabilità che il prodotto al quale questa dichiarazione si riferisce, è conforme alle seguenti Di