General Scope

ManualsBrandsIngersoll Rand ManualsRotary15-HP 80-Gallon Rotary Screw Total Air System (230V 3-Phase 145PSI)

R Series

R4-11

Point of Manufacture – Campbellsville, Curitiba, Unicov

Detailed Scope

CCN: 47526638001

Sheet: 1 of 14

ECN: 967069

Revision: C

INGERSOLL RAND single stage (R4-11), contact cooled, rotary screw packaged air

compressor.

GENERAL PACKAGE DESCRIPTION:

The fully packaged contact cooled, rotary screw air compressor is designed for total

convenience, it is easy to install, simple to operate and will deliver rated compressed

air with reliable efficiency. The enclosure is designed to manage the environment of

the internal components and the cooling ventilation system, at the same time as

significantly reducing the sound level emitted from the machine into the installation

environment. The complete package is designed to be located on an adequate flat

floor without any special foundations and will operate without imparting significant

vibrations to the installation.

INLET AIR FILTER:

Inlet air filtration is accomplished by a large 99.9% efficient at 3 micron and above, dry

type air cleaner. This is more than suitable for the vast majority of applications:

however, where high dust and dirt contamination is present, optional enhanced

filtration systems are available.

COMPRESSION MODULE / AIR END:

Since the airend is the fundamental component in any rotary screw compressor

package, reliability, performance and efficiency are determined for the most part by

the design, manufacturing tolerances and assembly of the airend itself. All other

elements in the compressor system are essentially support and monitoring devices

included to ensure dependable service and performance.

The rotors are manufactured from AISI-1045 steel or EN 10083-2 C45+N steel. The

asymmetrical helical profile is developed through a unique two step machining

process. The first step in the machining process develops the basic wrap angle profile

and is a rough cut. The second and final step is a finish grinding process which

ensures a hard, true rotor surface. Rotor shafts are precision ground to tolerances

within 0.5mil or 0.0005 of an inch. The rotors are paired prior to assembly into the

rotor housing. The rotor housings are made of close grain high quality cast iron. After

machining the housing is dimensionally checked to ensure accuracy.

The bearing configuration used is back to back tapered roller bearing. The tapered

roller bearing essentially consists of constructing the roller elements, as well as the

Summary of content (14 pages)

PAGE 1
R Series R4-11 CCN: Sheet: ECN: Revision: 47526638001 1 of 14 967069 C Point of Manufacture – Campbellsville, Curitiba, Unicov Detailed Scope INGERSOLL RAND single stage (R4-11), contact cooled, rotary screw packaged air compressor. GENERAL PACKAGE DESCRIPTION: The fully packaged contact cooled, rotary screw air compressor is designed for total convenience, it is easy to install, simple to operate and will deliver rated compressed air with reliable efficiency.
PAGE 2
R Series R4-11 CCN: Sheet: ECN: Revision: 47526638001 2 of 14 967069 C Point of Manufacture – Campbellsville, Curitiba, Unicov Detailed Scope raceways, so that lines drawn coincident with the working surfaces of the rollers and races will all meet at a common point on the axis of bearing. This allows the bearing to handle all loads, radial, thrust or both.
PAGE 3
R Series R4-11 CCN: Sheet: ECN: Revision: 47526638001 3 of 14 967069 C Point of Manufacture – Campbellsville, Curitiba, Unicov Detailed Scope temperature rise up to 105°C (221°F). However no motor is ever applied for a temperature rise over 89°C (192°F) in a 46°C (115°F) ambient. This is significant, since the motor life expectancy is doubled with every 10° reduction in temperature rise.
PAGE 4
R Series R4-11 CCN: Sheet: ECN: Revision: 47526638001 4 of 14 967069 C Point of Manufacture – Campbellsville, Curitiba, Unicov Detailed Scope  necessary to provide the proper injection temperature, assuring fast warm-up and avoiding potentially harmful condensation. Coolant Injection - The coolant is injected through a single large port on the female rotor inlet side. This ensures the best possible pre-sealing of the rotor, plus an optimum mix of coolant with inlet air.
PAGE 5
R Series R4-11 CCN: Sheet: ECN: Revision: 47526638001 5 of 14 967069 C Point of Manufacture – Campbellsville, Curitiba, Unicov Detailed Scope characteristics, reduced wear through improved lubrication, and has a longer operating life than other synthetic lubricants. COOLERS: R4-11 compressors are available as air-cooled units as standard. The compressor has one combo heat exchanger divided into after-cooler to cool the discharge air and a coolant cooler.
PAGE 6
R Series R4-11 CCN: Sheet: ECN: Revision: 47526638001 6 of 14 967069 C Point of Manufacture – Campbellsville, Curitiba, Unicov Detailed Scope of operation where the unloaded operation provides for immediate compressor system blow-down to minimize power requirements. The compressor will automatically reload to 100% capacity when the system pressure falls to a predetermined pressure. Ingersoll Rand R4-11 units are fitted with automatic stop/start as optional.
PAGE 7
R Series CCN: Sheet: ECN: Revision: R4-11 47526638001 7 of 14 967069 C Point of Manufacture – Campbellsville, Curitiba, Unicov Detailed Scope XE SERIES CONTROLLER: The R4-11 is offering two options of controllers.  Xe 50 – for fix speed only  Xe 70 – For VSD and Fix speed (optional) Xe-70 Controller The compressor is monitored, controlled and protected by an intuitive Xe Series controller.
PAGE 8
R Series R4-11 CCN: Sheet: ECN: Revision: 47526638001 8 of 14 967069 C Point of Manufacture – Campbellsville, Curitiba, Unicov Detailed Scope  Event and Logs (Optional - with ECO module only) – Xe 70 model provides a record of 30 days’ worth of trips, events and logs.  Event Tracking - The Event Log details the last 250 "events" in the order that they happened. This enables an operator or technician to view and quickly diagnose the sequence of events that caused an occurrence to be logged.
PAGE 9
R Series CCN: Sheet: ECN: Revision: R4-11 47526638001 9 of 14 967069 C Point of Manufacture – Campbellsville, Curitiba, Unicov Detailed Scope Graphical Display Navigation Keys Start Key Enter key Reset Key Stop Key HARDWARE: Xe-70 Display Communication Unit (DCU)          2.
PAGE 10
R Series R4-11 CCN: Sheet: ECN: Revision: 47526638001 10 of 14 967069 C Point of Manufacture – Campbellsville, Curitiba, Unicov Detailed Scope EVENT LOG (Xe 70 only): The Event Log is a comprehensive listing of the most recent occurrences with name, time, date and value. The Event Log contains details on the last 250 "events" in order of occurrence.
PAGE 11
R Series R4-11 CCN: Sheet: ECN: Revision: 47526638001 11 of 14 967069 C Point of Manufacture – Campbellsville, Curitiba, Unicov Detailed Scope TOTAL AIR SYSTEM / TAS – (Factory Option Only): A TAS option is available consisting of a refrigerated dryer with a General Purpose (GP) filter mounted in-line before the dryer and a High Efficiency (HE) filter mounted in-line after the dryer. The dryer has its own power supply and runs independently to the compressor operation.
PAGE 12
R Series R4-11 CCN: Sheet: ECN: Revision: 47526638001 12 of 14 967069 C Point of Manufacture – Campbellsville, Curitiba, Unicov Detailed Scope Dryer design allows for modular removal of the dryer system to accommodate major component replacements such as refrigerant compressor or condenser. Dryer by-pass will not be offered. For TAS packages, the max pressure of the package will be derated by 7.5 psi (0.5 bar). For example, the max pressure setting on a VSD TAS package will be 138 psi (9.5 barg).
PAGE 13
R Series R4-11 CCN: Sheet: ECN: Revision: 47526638001 13 of 14 967069 C Point of Manufacture – Campbellsville, Curitiba, Unicov Detailed Scope PORO, AUDIBLE RESTART WARNING KIT: For the “real time clock” timed operation function which is available within the controller, or for customers who anticipate interruptions in their incoming power supplied to their compressors, but need to maintain their supply of compressed air, the Power Outage Restart Option allows the compressor to restart automatically with
PAGE 14
R Series R4-11 CCN: Sheet: ECN: Revision: 47526638001 14 of 14 967069 C Point of Manufacture – Campbellsville, Curitiba, Unicov Detailed Scope OUTDOOR INSTALLATION RAIN INGRESS PROTECTION (Fixed Speed Non TAS Only): Intended for operation between temperatures of 35ºF (2ºC) through 115ºF (46ºC) in installations which may be exposed to rain ingress this option will ensure that sensitive electrical areas are ingress protected and any water penetration into general machine is channeled out of the enclosure