Ingersoll Rand System Automation X4I Application & Compressor Interconnect Guide Before installing or starting this unit for the first time, this manual should be studied carefully to obtain a working knowledge of the unit and/or the duties to be performed while operating and maintaining the unit. RETAIN THIS MANUAL WITH UNIT. This Technical manual contains IMPORTANT SAFETY DATA and should be kept with the unit at all times. C.C.N. : 80443864 More Than Air. Answers. REV. Online answers: http://www.air.
SECTION 1 — TABLE OF CONTENTS SECTION 1 — TABLE OF CONTENTS................................ 2 X4I Interconnect To Ingersoll Rand Intellisys Redeye Controlled Compressors ...............................................22 SECTION 2 — INTRODUCTION........................................ 4 SSR Redeye 1of3.....................................................23 SECTION 3 — SAFETY..................................................... 4 SSR Redeye FV 2of3................................................
X4I Interconnect To Ingersoll Rand Pressure Switch Controlled Compressors .................................. Continued UP6 5-15 SD 3PH 50Hz 1of2.................................. 59 UP6 5-15 SD 3PH 50Hz 2of2.................................. 60 SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz 1of2 ........................................................ 61 SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz 2of2 ........................................................ 62 M37-50 1of2 ...........................................
SECTION 2 — INTRODUCTION compressors may have electro-pneumatic or microprocessor based controls. The X4I is completely customizable to meet the specific needs of your compressed air system. The X4I is a specialized controller designed to provide safe, reliable, and energy-efficient control of your compressed air system. The X4I is capable of controlling up to four positive displacement air compressors.
• safety devices, is kept in good working order. Carry out the following operations before opening or removing any access panels or carrying out any work on the X4I: • The accuracy of sensor devices must be checked on a regular basis. They must be calibrated when acceptable tolerances are exceeded. Always ensure any pressure within the compressed air system is safely vented to atmosphere before attempting to remove or install a sensor device.
SECTION 4 — INSTALLATION It is recommended that installation and commissioning be carried out by an authorized and trained product supplier. SPECIFICATIONS 11.45” x 9.45” x 6.0” 291mm x 241mm x 152mm Weight 14lb (6.4kg) Mounting Wall, 4 x screw fixings Enclosure IP65, NEMA 4 Supply 230Vac +/- 10%, 50 Hz 115Vac +/- 10%, 60 Hz Power 50VA Temperature 32°F to 115°F (0°C to 46°C) Humidity 0% to 95% RH (non-condensing) Dimensions UNIT LOCATION The X4I can be mounted on a wall using conventional bolts.
POWER SUPPLY DEMAND (DRY) SIDE PRESSURE CONTROL A fused switching isolator must be installed to the main incoming power supply, external to the X4I. The isolator must be fitted with a properly sized fuse to provide adequate protection to the power supply cable used (in accordance with local electrical and safety regulations).
conductor cable no more than 330 feet (100 meters) in length. The transducer threads are BPT. It is the equivalent of ¼” NPT. PRESSURE SENSOR CONNECTION The pressure sensor connects to terminal X05 of the X4I terminal PCB using a shielded 18 AWG maximum 2- Pressure Sensor Wiring and Location Wire polarity is important.
the compressor is in a started (standby or running) condition. For example, locate the circuit across the ready or operating lamp as shown. Consult the air compressor manual or your air compressor supplier/specialist for details before installing the X4I. The voltage to this input must de-energize when the compressor is stopped and unavailable to produce air upon a load signal, or the emergency stop button is pressed, or when the compressor experiences a fault that prevents the compressor from running.
The IR-PCB input common terminal must always be connected to the neutral, common or 0V line of the applied input voltage. RUN INPUT MAIN (LINE) CONTACTOR 0V WARNING INPUT (OPTIONAL) +V The IR-PCB is equipped with a warning input that can be used to detect warning conditions. An alarm that stops the compressor, and/or prevents the compressor from running is determined from the “run” and “ready” inputs. Warning detection is optional and is not a requirement.
OUTPUT FUNCTIONS 0V +V The X4I will control the IR-PCB load/unload relay outputs based on the active system load and unload pressure setpoints. The IR-PCB load/unload relay contacts can be used for compressor controllers that have electromechanical pressure switch load/unload regulation.
functions are internally connected and a short circuit condition and/or malfunction may result. compressor number) with an additional wire. Use a 7conductor shielded cable in this instance. The IR-PCB connection examples shown in this manual are intended to provide a guide for the majority of compressor control systems in use. Some compressors have variations in operation and/or function; consult your compressor supplier/specialist for advice.
anomaly that is difficult to diagnose. To avoid this possibility, always use shielded cables, securely bonded to a known ground at one end. In addition, give careful consideration to cable routing during installation. AUXILIARY OUTPUT (OPTION) The X4I is equipped with a remote relay contact output at terminals 33 and 34 (X08). The function of the output is menu selectable and can be adapted for differing application requirements.
SPECIFICATIONS 11.45” x 9.45” x 6.0” 291mm x 241mm x 152mm Weight 14lb (6.
X4I Interconnect To Ingersoll Rand Unigy & Nirvana 20-40 HP Compressors Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 X01 to IR-PCB terminal connections For Unigy Compressors:: All Unigy Phase 1 compressors “MUST” be converted to Phase 2 or higher. Contact Technical Support Services for the CCN's required for this conversion. For Nirvana 20-40HP Compressors: Remote Control “MUST” be set to on. Check the Nirvana Software revision level. It “MUST” be updated to Version 1.10 or greater.
Unigy Phase 1 X4I COMPRESSOR #1 X01 TERMINAL +VDC C01 VFD/fixed Load Enable V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 D13 13 +24VDC 14 EN 12 DI-4 11 +24VDC 9 DI-2 5 0V 17 NO Load/Unload E-STOP C03 NO OUT 6 SA1 10 HATS +20V C NC C02 NO IN LED 5 V LED 2 LOAD LED 1 SEQ C NC VFD/FIX C05 LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections ALARM C04 RUN 1 2 READY IR-PCB Unigy 1 7.
Unigy Phase 1 Unigy Phase 1 2of2 Page 17
Unigy Phase 2/3 X4I COMPRESSOR #1 X01 TERMINAL +VDC C01 VFD/fixed Load Enable V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 D13 13 +24VDC 14 EN 12 DI-4 11 +24VDC 9 DI-2 5 0V 17 NO Load/Unload E-STOP C03 NO OUT 6 SA1 10 HATS +20V C NC C02 NO IN LED 5 V LED 2 LOAD LED 1 SEQ C NC VFD/FIX C05 LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections ALARM C04 RUN 1 2 READY IR-PCB Unigy 7.
Unigy Phase 2/3 Unigy Phase 2/3 2of2 Page 19
Nirvana 15 – 30KW (20 – 40HP) X4I COMPRESSOR #1 X01 TERMINAL 12 +24VDC C01 VFD/fixed Load Enable 18 Remote VFD / FIXED Load/Unload 32 Remote LOAD ENABLE 33 Remote LOAD / UNLOAD 37 SAFE 4 C 20 COM 6 NC +VDC V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 NO OUT 6 C03 +20V C NC C02 NO C05 C NC LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections IN LED 5 V LED 2 LOAD LED 1 SEQ ALARM C04
Nirvana 15 - 30KW (20-40HP) Nirvana 15 - 30KW (20-40HP) 2of2 Page 21
X4I Interconnect To Ingersoll Rand Intellisys Redeye Controlled Compressors Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 X01 to IR-PCB terminal connections For Redeye Intellisys Controlled Machines: The ‘MASTER CONTROL’ setting of the Intellisys controller must be set to ‘ON’ The 'SEQUENCER' setting of the Intellisys controller must be set to 'ON'. Auto Restart must be turned 'ON’ to allow the machines to stop in Auto restart when unloaded by the X4I.
SSR Redeye Analog Barrier Board BTS311 X4I COMPRESSOR #1 X01 TERMINAL V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V +VDC 12 C01 VFD/fixed Load Enable 16 Remote Load/Unload (was Remote Start) Remote Load Enable (was Remote Stop) Load/Unload 18 C03 NO OUT C NC C02 NO C05 C NC LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections IN LED 5 VFD LED 2 LOAD LED 1 SEQ BTS1- ALARM 0VAC C04 1M 1
SSR Redeye FV SSR Redeye FV 2of3 Page 24
SSR Redeye SD SSR Redeye SD 3of3 Page 25
X4I Interconnect To Ingersoll Rand Intellisys SE Controlled Compressors Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 X01 to IR-PCB terminal connections For All SE Intellisys Controlled Machines: The 'SEQUENCER' setting of the Intellisys controller must be set to 'ON'. Auto Restart must be turned 'ON’ to allow the machines to stop in Auto restart when unloaded by the X4I. The Intellisys must be run in the Online/Offline regulation mode. Do not use Modulation or ACS.
SE UP X4I COMPRESSOR #1 X01 TERMINAL J1 V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 11 C01 VFD/fixed Load Enable 12 Load/Unload 14 13 Remote Load/Unload (was Remote Start) Remote Load/Unload (was Remote Start) C03 NO OUT 6 6 +VDC +20V C NC C02 NO IN LED 5 VFD LED 2 LOAD LED 1 SEQ C NC J5 C05 LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections ALARM C04 1M 0VAC 1 RUN 1 J5 2 READY 110VAC
SE UP SE UP 2of2 Page 28
SE ESA X4I COMPRESSOR #1 X01 TERMINAL J1 V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 11 C01 VFD/fixed Load Enable 12 Load/Unload 14 13 Remote Load/Unload (was Remote Start) Remote Load/Unload (was Remote Start) C03 NO OUT 6 6 +VDC +20V C NC C02 NO IN LED 5 VFD LED 2 LOAD LED 1 SEQ C NC J5 C05 LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections ALARM C04 0VAC 1M 1 RUN 1 J5 2 READY 110VA
SE ESA SE ESA 2of2 Page 30
SE DSA X4I COMPRESSOR #1 X01 TERMINAL J1 V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 C01 VFD/fixed Load Enable 5 Load/Unload 3 4 Remote Load/Unload (was Remote Start) Remote Load/Unload (was Remote Start) C03 NO OUT 6 6 +VDC +20V C NC C02 NO IN LED 5 VFD LED 2 LOAD LED 1 SEQ C NC J5 C05 LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections ALARM C04 0VAC 1M RUN 1 2 42 READY 1ATS 110VAC
SE DSA SE DSA 2of2 Page 32
X4I Interconnect To Ingersoll Rand Intellisys SG Controlled Compressors Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 X01 to IR-PCB terminal connections For SG Intellisys Controlled Machines: The 'SEQUENCER' setting of the Intellisys controller must be set to 'ON'. Auto Restart must be turned 'ON’ to allow the machines to stop in Auto restart when unloaded by the X4I. The Intellisys must be run in the Online/Offline regulation mode. Do not use Modulation or ACS.
SG SSR X4I COMPRESSOR #1 X01 TERMINAL P3 V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 25 C01 VFD/fixed Load Enable 26 Load/Unload 28 27 Remote Load Enable Remote Load/Unload C03 NO OUT 6 6 +VDC +20V C NC C02 NO IN LED 5 VFD LED 2 LOAD LED 1 SEQ C NC 1Sb C05 LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections ALARM C04 0VAC RUN 1 2 P1 2 1M READY 1ATS 110VAC E-STOP IR-PCB P1 1 P2 3 2 1
SG SSR SG SSR 2of2 Page 35
SG Sierra X4I COMPRESSOR #1 X01 TERMINAL P3 V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 25 C01 VFD/fixed Load Enable 26 Load/Unload 28 27 Remote Load Enable Remote Load/Unload C03 NO OUT 6 6 +VDC +20V C NC C02 NO IN LED 5 VFD LED 2 LOAD LED 1 SEQ C NC 1Sb C05 LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections ALARM C04 RUN 1 2 P1 2 1M 0VAC READY 1ATS 110VAC E-STOP IR-PCB P1 1 P2 3 2
SG Sierra SG Sierra 2of2 Page 37
X4I Interconnect To Ingersoll Rand Pressure Switch Controlled Compressors Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 X01 to IR-PCB terminal connections For All Compressors: Compressors to be connected must have automatic Start / Stop capability . Drawing Notes For Pressure Switch Controller Machines: Ensure each compressor is equipped with independent Excessive Pressure Shutdown Switch.
SSR UP5 11-22 SD E-STOP MOL Contact HATR Contact SS Restart TD Relay Contact 110VAC X4I COMPRESSOR #1 X01 TERMINAL +VDC C01 VFD/fixed Load Enable V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V Load/Unload To TM2 Relay To KM1 Contact P C03 NO OUT To KM2 Contact C NC C02 NO C05 C NC LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections IN LED 5 VFD LED 2 LOAD LED 1 SEQ ALARM C04 KM1 Relay
SSR UP5 11-22 SD SSR UP5 11-22 SD 2of2 Page 40
SSR UP5 22-37 SD E-STOP MOL Contact KM1 Relay Contact MMS Contact TM3 Relay Contact HATR Contact SS Restart TD Relay Contact 110VAC X4I COMPRESSOR #1 X01 TERMINAL +VDC V1 V V C01 VFD/fixed Load Enable 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V Load/Unload To TM2 Relay To KM1 Contact P C03 NO OUT To KM2 Contact C NC C02 NO C05 C NC LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections IN LE
SSR UP5 22-37 SD SSR UP5 22-37 SD 2of2 Page 42
SSR UP6 15-30 FV E-STOP COL ON OFF HATR Contact Restart TD Relay Contact 110VAC X4I COMPRESSOR #1 X01 TERMINAL +VDC C01 VFD/fixed Load Enable V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V To TR Relay To M Contact Load/Unload 1PS C03 NO OUT To 1SV To 3SV C NC C02 NO IN LED 5 VFD LED 2 LOAD LED 1 SEQ C NC M C05 LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections ALARM C04 RUN 1 2 READ
SSR UP6 15-30 FV SSR UP6 15-30 FV 2of2 Page 44
SSR UP6 15-30 SD E-STOP OL ON OFF HATR Contact Restart TD Relay Contact 110VAC X4I COMPRESSOR #1 X01 TERMINAL +VDC C01 VFD/fixed Load Enable V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V To TR Relay To 1M Contact Load/Unload 1PS C03 NO OUT C To 2M Contact NC C02 NO IN LED 5 VFD LED 2 LOAD LED 1 SEQ C NC 1M Contact 1M C05 LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections ALARM C04
SSR UP6 15-30 SD SSR UP6 15-30 SD 2of2 Page 46
1M Relay Contact SSR UP6 40-50 FV E-STOP OL MMS Contact TDRI Relay Contact SS ON OFF HATR Contact Restart TD Relay Contact 110VAC X4I COMPRESSOR #1 X01 TERMINAL +VDC C01 VFD/fixed Load Enable V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V To TR Relay To 1M Contact Load/Unload 1PS C03 NO OUT C To TDRI Contact NC C02 NO IN LED 5 VFD LED 2 LOAD LED 1 SEQ C NC 1M C05 LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2
SSR UP6 40-50 FV SSR UP6 40-50 FV 2of2 Page 48
1M Relay Contact SSR UP6 40-50 SD E-STOP OL MMS Contact TDRI Relay Contact SS ON OFF HATR Contact Restart TD Relay Contact 110VAC X4I COMPRESSOR #1 X01 TERMINAL +VDC C01 VFD/fixed Load Enable V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V To TR Relay To 1M Contact Load/Unload 1PS C03 NO OUT C To 2M Contact NC C02 NO IN LED 5 VFD LED 2 LOAD LED 1 SEQ C NC 1M Contact 1M C05 LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Com
SSR UP6 40-50 SD SSR UP6 40-50 SD 2of2 Page 50
UP6 5-15 FV 1PH 60Hz X4I COMPRESSOR #1 X01 TERMINAL V1 V V C01 VFD/fixed Load Enable 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V E-STOP OL +VDC To HM To EDV To M 110VAC Load/Unload C03 CR Contact NO OUT C NC C02 IN LED 5 VFD LED 2 LOAD LED 1 SEQ C PS NC LED 3 RUN LED 4 READY C05 ST HATS NO Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections To 1M Contact To CR Relay ALARM C04 RUN 1 2 READY IR-PCB Guidance
UP6 5-15 FV 1PH 60Hz UP6 5-15 FV 1PH 60Hz 2of2 Page 52
UP6 5-15 FV 3PH 60Hz X4I COMPRESSOR #1 X01 TERMINAL OL +VDC V1 V V C01 VFD/fixed Load Enable 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V To HM To EDV To M 110VAC Load/Unload C03 CR Contact NO OUT C NC C02 IN LED 5 VFD LED 2 LOAD LED 1 SEQ C PS NC LED 3 RUN LED 4 READY C05 ST HATS NO Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections E-STOP To 1M Contact To CR Relay ALARM C04 RUN 1 2 READY IR-PCB UP6 5-15
UP6 5-15 FV 3PH 60Hz UP6 5-15 FV 3PH 60Hz 2of2 Page 54
UP6 5-15 SD 3PH 60Hz X4I COMPRESSOR #1 X01 TERMINAL OL +VDC V1 V V C01 VFD/fixed Load Enable 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V E-STOP ST To HM To EDV To 1M/1S/2M Contacts To TD Relay HATS 110VAC Load/Unload CR Contact C03 NO OUT C NC C02 NO PS C NC LED 3 RUN LED 4 READY C05 IN LED 5 VFD LED 2 LOAD LED 1 SEQ Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections To 1M Contact To CR Relay ALARM C04 1M Con
UP6 5-15 SD 3PH 60Hz UP6 5-15 SD 3PH 60Hz 2of2 Page 56
UP6 5-15 FV 3PH 50Hz X4I COMPRESSOR #1 X01 TERMINAL MOL Contact +VDC V1 V V C01 VFD/fixed Load Enable 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V ST E-STOP To HM To EDV KM1/KM2/KM3 Contacts To KM1 HATS 110VAC Load/Unload CR Contact C03 NO OUT C NC C02 NO P C NC LED 3 RUN LED 4 READY C05 IN LED 5 VFD LED 2 LOAD LED 1 SEQ Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections To KM1 Contact To CR Relay ALARM C04 KM1
UP6 5-15 FV 3PH 50Hz UP6 5-15 FV 3PH 50Hz 2of2 Page 58
UP6 5-15 SD 3PH 50Hz X4I COMPRESSOR #1 X01 TERMINAL MOL Contact +VDC V1 V V C01 VFD/fixed Load Enable 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V ST E-STOP To HM To EDV KM1/KM2/KM3 Contacts To KM1 HATS 110VAC Load/Unload CR Contact C03 NO OUT C NC C02 NO P C NC LED 3 RUN LED 4 READY C05 IN LED 5 VFD LED 2 LOAD LED 1 SEQ Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections To KM1 Contact To CR Relay ALARM C04 KM1
UP6 5-15 SD 3PH 50Hz UP6 5-15 SD 3PH 50Hz 2of2 Page 60
SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz MCB2 Contact MOL Contact HAT E-STOP K3 Contact ST SS To TM3 Contact To AS Switch 110VAC K2 Contact TM2 Contact ST X4I COMPRESSOR #1 X01 TERMINAL +VDC V1 V V CR Contact (OPT) C01 VFD/fixed Load Enable 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V Load/Unload To TM2 Relay P C03 NO OUT To KM2 Contact C NC C02 NO C05 C NC TM2 Contact LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compresso
SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz 2of2 Page 62
M37-50 K1 Contact To 2TR Contact 48VAC To 1VAC Contact To 3OP Contact X4I COMPRESSOR #1 X01 TERMINAL +VDC V1 V V C01 VFD/fixed Load Enable 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V Load/Unload To 2TR Relay P C03 NO OUT To KM2 Contact C NC C02 NO IN LED 5 VFD LED 2 LOAD LED 1 SEQ C NC KM1 Contact C05 KM1 LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections ALARM C04 RUN KM3 Contact 1 2 REA
M37-50 M37-50 2of2 Page 64
EP 20-30 ESP FV PUSH STOP PULL START To 1CR Relay HATS 110VAC CR CR Contact Contact 1TD Contact X4I COMPRESSOR #1 X01 TERMINAL +VDC C01 VFD/fixed Load Enable V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V To 1TD Relay Load/Unload 1PS C03 NO OUT C To 1M Contact NC C02 NO IN LED 5 VFD LED 2 LOAD LED 1 SEQ C NC 1M Contact 1M C05 LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections ALARM C04
EP 20-30 ESP FV EP 20-30 ESP FV 2of2 Page 66
EP 20-30 ESP SD PUSH STOP PULL START To 1CR Relay HATS 110VAC CR CR Contact Contact 1TD Contact X4I COMPRESSOR #1 X01 TERMINAL +VDC C01 VFD/fixed Load Enable V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V To 1TD Relay Load/Unload 1PS C03 NO OUT C To 2M Contact NC C02 NO IN LED 5 VFD LED 2 LOAD LED 1 SEQ C NC 1M Contact 1M C05 LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections ALARM C04
EP 20-30 ESP SD EP 20-30 ESP SD 2of2 Page 68
X4I Interconnect To Ingersoll Rand Intellisys SGN / SGNe Controlled Compressors Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 X01 to IR-PCB terminal connections For SGN/SGNe Intellisys Controlled Machines: The SI1 interface (CCN: 42425710) must be used to allow the SGN/SGNe Controller to be sequenced/controlled by the X4I The 'SEQUENCER' setting of the Intellisys controller must be set to 'ON'.
Nirvana SGN/SGNe Sequence Interface 1 X4I COMPRESSOR #1 X01 TERMINAL 1 Remote Load / Unload +VDC 2 C01 VFD/fixed Load Enable V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V 3 Run 4 Remote Load Enable 5 Neutral 6 Neutral 7 Hot Load/Unload C03 NO OUT C NC C02 NO C05 C COM NC LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections IN LED 5 VFD LED 2 LOAD LED 1 SEQ ALARM C04 H N 110 VAC S
Nirvana SGN/SGNe Nirvana SGN/SGNe 2of3 Page 71
Nirvana SGN/SGNe Nirvana SGN/SGNe 3of3 Page 72
SI1 Interface to Redeye, SE, SG Controllers Sequence Interface 1 X4I COMPRESSOR #1 X01 TERMINAL 1 Remote Load / Unload +VDC 2 C01 VFD/fixed Load Enable V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V 3 Run 4 Remote Load Enable 5 Neutral 6 Neutral 7 Hot Load/Unload C03 NO OUT C NC C02 NO C05 C COM NC LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections IN LED 5 VFD LED 2 LOAD LED 1 SE
X4I Interconnect To Ingersoll Rand Intellisys S3 Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 X01 to IR-PCB terminal connections For All S3 Intellisys Controlled Machines: The 'REMOTE CONTROL' setting “RC” of the Intellisys controller must be set to 'ON'. Auto Restart must be turned 'ON’ to allow the machines to stop in Auto restart when unloaded by the X4I. The Intellisys must be run in the Online/Offline regulation mode. Do not use Modulation.
Intellisys S3 X4I COMPRESSOR #1 X01 TERMINAL X04 V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 1 C01 VFD/fixed Load Enable 7 Remote Load Enable Load/Unload 8 Remote Load/Unload C03 NO OUT 6 6 +VDC +20V C NC C02 NO IN LED 5 VFD LED 2 LOAD LED 1 SEQ C NC KM2 Contact X03 C05 LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections ALARM C04 0VAC KM1 2 RUN 1 2 READY IR-PCB R1 Contact X02 110VAC
Intellisys S3 Intellisys S3 2of2 Page 76
X4I Interconnect To Ingersoll Rand Small Reciprocating Air Compressors Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 X01 to IR-PCB terminal connections For All Compressors: Compressors to be connected must have automatic Start / Stop capability . Drawing Notes For Pressure Switch Controller Machines: Ensure each compressor is equipped with independent Excessive Pressure Shutdown Switch.
UP6RE 7.5–15 175, UP6RX 7.
UP6RE 7.5–15 175, UP6RX 7.5–15 175 UP6RE 7.5–15 175, UP6RX 7.
UP6RE 7.5–15 175, UP6RX 7.5–15 175 UP6RE 7.5–15 175, UP6RX 7.
Models 2340, 2475, 2545, 7100, 15T & 3000 X4I COMPRESSOR #1 X01 TERMINAL +VDC C01 VFD/fixed Load Enable V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V ON SS OFF HATS Load/Unload LOLS C03 NO OUT C NC C02 R2 NO P C NC LED 3 RUN LED 4 READY C05 IN LED 5 VFD LED 2 LOAD LED 1 SEQ Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections To M L1 ALARM C04 To Customer Supplied External Neutral RUN 1 R1 2 READY IR-PCB
Models 2340, 2475, 2545, 7100, 15T & 3000 Models 2340, 2475, 2545, 7100, 15T & 3000 2of3 Page 82
Models 2340, 2475, 2545, 7100, 15T & 3000 Models 2340, 2475, 2545, 7100, 15T & 3000 3of3 Page 83
Excessive Pressure Shutdown Switch Example Before Installation SSR UP5 11-22 SD E-STOP MOL Contact HATR Contact SS Restart TD Relay Contact 110VAC X4I COMPRESSOR #1 X01 TERMINAL +VDC C01 VFD/fixed Load Enable V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V Load/Unload To TM2 Relay To KM1 Contact P C03 NO OUT To KM2 Contact C NC C02 NO C05 C NC LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connect
Excessive Pressure Shutdown Switch Example After Installation SSR UP5 11-22 SD E-STOP MOL Contact Restart TD Relay Contact HATR Contact SS 110VAC X4I COMPRESSOR #1 X01 TERMINAL +VDC Excessive Pressure Shutdown Switch C01 VFD/fixed Load Enable V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V Load/Unload To TM2 Relay To KM1 Contact P C03 NO OUT To KM2 Contact C NC C02 NO C05 C NC LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Comp
