Installation Manual

ManualsBrandsInjen ManualsAir IntakeInjen Technology RD3015BLK Race Division Black Cold Air Intake System

Part number RD3015

1999-05 VW

Jetta IV, Golf IV

1.8T, 2.0L 4 cyl.

1- Injen cold air intake

1- 2.75” (70mm) Injen filter (#1010)

1- 2.75” (70mm) straight hose (#3043)

2- Power-Bands

(.312) .040

(#4003)

1- 2020 extension bracket (#20011)

1- m6 vibra-mount (#6020)

1- m6 flange nuts (#6002)

2- fender washer (#6010)

2- m8 flange nut (#6017)

1- m8 x m16 hex head bolt (#6018)

2- medium wire ties (#8001)

1- instruction

Note: Use only original Injen parts and

accessories when replacing parts.

Be sure to log on to:

“injenonline.com”

Congratulations! You have just purchased the best engineered,

dyno-proven cold air intake system available.

Please check the contents of this box immediately.

Report any defective or missing parts to the Authorized Injen

Technology dealer you purchased this product from.

Before installing any parts of this system, please read the instructions

thoroughly. If you have any questions regarding installation please

contact the dealer you purchased this product from.

Installation DOES require some mechanical skills. A qualified

mechanic is always recommended.

*Do not attempt to install the intake system while the engine is hot.

The installation may require removal of radiator fluid line that may

be hot.

Injen Technology offers a limited lifetime warranty to the original

purchaser against defects in materials and workmanship. Warranty

claims must be handled through the dealer from which the item was

purchased.

Injen Technology 244 Pioneer Place Pomona, CA 91768 USA

Hydro-shield used is X-1035

Note: This installation does require removal of the front and plastic shrouds which can be difficult.

This installation requires mechanical skills. A qualified mechanic is always recommended.

Summary of content (4 pages)

PAGE 1
Part number RD3015 1999-05 VW Jetta IV, Golf IV 1.8T, 2.0L 4 cyl. 111211122121- Injen cold air intake 2.75” (70mm) Injen filter 2.75” (70mm) straight hose Power-Bands (.312) .040 2020 extension bracket m6 vibra-mount m6 flange nuts fender washer m8 flange nut m8 x m16 hex head bolt medium wire ties instruction (#1010) (#3043) (#4003) (#20011) (#6020) (#6002) (#6010) (#6017) (#6018) (#8001) Note: Use only original Injen parts and accessories when replacing parts. Be sure to log on to: “injenonline.
PAGE 2
>> >> Figure 1 Figure 3 Figure 2 Disconnect the sensor harness from the mass air flow sensor. The 70mm straight hose is pressed over The stock air intake box and air intake duct have been removed from the engine the mass air flow sensor. compartment. Plu g > >> >> >> Battery >> >> (A) <<< < P lug <<< >> (B) >> < P lug Figure 4 Figure 5 Figure 6 Power-bands are used to secure the hose in place, tighten the hose on the sensor.
PAGE 3
>> >> >> >> Figure 13 Figure 14 The intake is pressed into the mass air sensor hose as shown above. Figure 15 The intake bracket is lined up to the 2020 bracket and The second intake bracket is lined up to the fender well the m8 flange nut and bolt are used to retain the intake threaded stud. The m6 flange nut and fender washer are used to secure the intake to the fender well. in place. >>>>> Figure 16 Figure 17 All mounting points and air pump flex-line has been installed (Top picture).
PAGE 4
Note: Disconnect the negative battery terminal before starting this installation. 1. Remove the air intake box and air intake duct that leads to the round end of the mass air sensor. You also need to remove the front bumper for this installation. Remove the resonator box in the bumper and the plastic frame around the head lamp as illustrated in figures 5 and 6. The plastic retaining frame will need to be taken out in order to make room for the cold air intake.