Telecrane Radio Remote Control F21 Series & F24 Series Manual Rev. 4a April 18, 2012 Intercontinental Technologies Ltd. 558 Plate Drive Bldg. #2, East Dundee, IL 60118 Ph: 847-426-9597, Fax: 847-426-9724, TELECRANE.
Telecrane F21 Series & F24 Series Manual Chapter Index Page General Specifications 3 1.0 Installation Instructions 5 2.0 Operation Instructions 6 3.0 Safety 8 4.0 Troubleshooting on Installation 10 5.0 Programming 11 6.0 Internal Horn Option 13 7.0 Product Selection Guide 14 8.0 Product Options 16 9.0 F21 Receiver and Wiring Diagrams 17 10.0 F24 Receiver and Wiring Diagrams 18 Program and Button Labeling 19 This manual Copyright 2006, 2009, 2011 Intercontinental Technologies, Ltd.
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Technical Specifications for: F21-2S, 2D, 4S, 4D, 6S and F24-6S, 6D, 8S, 8D, 10S, 10D, 12S, 12D Receiver input voltage: 110 volts AC. Other Input voltages available 220 VAC, 12V AC/DC, 24 VAC/DC Temperature: -35 deg C to 75 deg C (-31 deg F to 167 deg F) Receiver relay ratings: the receiver relays are rated at 10 amps at 250 volts AC. All COM wires are fused at 10A in both the F21 and F24 series. The total current drawn through the receiver relays (through the COM wire) must not exceed 10A.
Warranty: Intercontinental Technologies, Ltd. (ITL) guarantees that this product meets its published specifications at the time of shipment. This equipment is warranted against defects in material and manufacturing for a period of one year from the date of shipment. During the warranty period, ITL will repair or replace defective components at no charge, if the failure of the product was due to defective material or manufacturing. For warranty service, the product must ultimately be returned to ITL.
1.0 Installation Instructions: 1. The F21 and F24 receivers should be mounted in a location that is convenient to the control box and is securely attached to the equipment. The F21 receiver measures 7.37” L x 3.37” W x 7.10” D and is mounted by drilling one 5/16” (8mm) hole and the F24 receiver measures 10” L x 6.5” W x 4.5” D and is mounted by drilling three ¼” (6mm) holes (see diagrams below). Mount the receiver using the supplied hardware.
the screws. For the F21-4, F21-6, F24-6, F24-8, F24-10, and F24-12 button units, remove the battery compartment cover on the bottom of the unit by unscrewing the thumb-screw. Insert the batteries as indicated on the label inside the battery compartment. Replace the cover and tighten the thumb-screw until the cover is fully seated against the transmitter body. 5. Test the system thoroughly before releasing it for use. 2.0 Operation Instructions: 2.
2.4 Start Procedures for the F21-4S, F21-4D, F21-6S: 1. If the red STOP knob is pushed in, turn it clockwise about 45 degrees to reset it and allow 2. 3. 4. 5. 6. it to pop up. This knob must be in the up position in order to operate the transmitter. Put the green key into its slot in the front of the transmitter, next to the red STOP knob. Turn the green key clockwise. The green key must go past the ON position detent, to the START position. Then release it and it will spring back to the ON position.
2.6 Start Procedures for the F24-12S, F24-12D: 1. If the red STOP knob is pushed in, turn it clockwise about 45 degrees to reset it and allow it to pop up. This knob must be in the up position in order to operate the transmitter. 2. Put the green key into its slot in the front of the transmitter, next to the red STOP knob. 3. Turn the green key clockwise. The green key must go past the ON position detent, to the START position. Then release it and it will spring back to the ON position. 4.
- - - - - - Only qualified personnel who are familiar with the product and who have read these safety instructions should install TELECRANE products. Before installing or operating this product, read this manual thoroughly. If you have any questions, please contact ITL. All sources of power to the crane or controlled equipment must be de-energized and locked out before installing the unit.
- - - Remove the batteries from the transmitter if the transmitter will not be used for two weeks or longer. Transmitters that are not in use, including spare transmitters, should be stored, with batteries removed, and secured to prevent accidental operation. Before each shift, check that the limit switches function correctly and that movement corresponds to the button being pressed on the transmitter. Do not use the equipment during lightning storms or high electrical interference conditions.
models will be hot when mainline is on; this wire has to be terminated with a wire nut or isolated. Relays close but there is no movement from the crane: Are the COMMON wires hooked up properly? The receivers have “dry” contacts. Even though X1 and X2 have been applied to power the receiver, you still need to apply power to the common side of the relay contacts in order to get power to your contactors.
5.3 Models F21-4S, F21-4D, F21-6S, F24-6S, F24-6D, F24-8S, F24-8D, F24-10S, F24-10D, F24-12S, and F24-12D: - R0 function. On the F21 models the R0 relay operates when the green key is turned to START after the unit is already started. On the F24 models the R0 relay operates when the START button is pushed after the unit is already started. It is by default set to momentary (closed when START key is turned on the F21 models or START button is pressed on the F24 models, open when released).
6.0 Internal Horn option: This section describes the Internal Horn Option on the following model numbers: F24-6S-HN F24-8S-HN F24-10S-HN F24-6D-HN F24-8D-HN F24-10D-HN F24-12S-HN F24-12D-HN Instructions for use: The Internal Horn Option operates automatically with usage of the TELECRANE F24 Series Radio Remote Control in which it is installed. F24 models ending in ”-HN” contain this option.
VOLUME CONTROL: The switch toward the middle of the board, numbered “2” controls the volume level of the horn. To reduce the volume level, press the rocker switch toward the “OFF” or “OPEN” position. To restore full volume level, press the switch toward the “ON” position. Horn printed circuit board Switch number “1” Switch number “2” 7.0 Product Selection Guide: 7.
F21-6S F21-6S-DC F21-6S-2TX F21-6D-DC-2TX Overhead cranes, dual hoist monorails, etc… Truck Equipment, dual hoist monorails, etc… Overhead cranes, dual hoist monorails, etc… Truck Equipment, dual hoist monorails, etc… 6 button, 1 step 110-220VAC 1 6 button, 1 step 12-24 V AC/DC 110-220VAC 1 6 button, 1 step 12-24 V AC/DC 2 Typical Applications Number of Motion Buttons & Steps 6 button, 1 step Control Voltage Number of Transmitters 6 button, 1 step 2 7.
8.0 Product Options - Below are the legend sets that are available to change the button labels of the F21 and F24 series transmitters. Part # 22A3001 Part #22A3003 - An antenna kit is available for all F24 models effectively extending the range to 1500+ feet (line of sight). Call factory for details. 1-800-382-3558 - Cables are available as well for mounting the stock antenna outside an enclosure. Call Factory for details.
F21 Series Wiring Diagrams F21 Series available in 12-24VDC control input in place of 110VAC standard. Intercontinental Technologies Ltd. 558 Plate Drive Bldg. #2, East Dundee, IL 60118 Ph: 847-426-9597, Fax: 847-426-9724, TELECRANE.
F24 Series Wiring Diagrams F24-12S Intercontinental Technologies Ltd. 558 Plate Drive Bldg. #2, East Dundee, IL 60118 Ph: 847-426-9597, Fax: 847-426-9724, TELECRANE.
F21-2S Auto Shut Down time Default setting : Never 10 minutes 20 minutes 30 minutes 1 hour 2 hours 3 hours 4 hours normal, interlocked with button “DOWN” normal, not interlocked toggle (on/off) on (off is button “DOWN”) normal, interlocked with button “UP” normal, not interlocked toggle (on/off) off (on is button “UP”) F21-2S Wire Diagram ( BLACK ) POWER 1 110VAC Standard (WHITE ) POWER 2 ( ORANGE ) COM ( RED 0.
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F21-2D Acceleration delay for all button relays. Default setting of ZERO seconds Auto Shut Down time Default setting : Never 10 minutes 20 minutes 30 minutes 1 hour 2 hours 3 hours 4 hours .5 seconds 1 second 1.
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F21-4S Auto Shut Down time Default setting : Never 10 minutes 20 minutes 30 minutes 1 hour 2 hours 3 hours 4 hours normal, interlocked with button “DOWN” normal, not interlocked toggle (on/off) on (off is button “DOWN”) normal, interlocked with button “UP” normal, not interlocked toggle (on/off) off (on is button “UP”) normal, interlocked with button “WEST” normal, not interlocked toggle (on/off) on (off is button “WEST”) normal, interlocked with button “EAST” normal, not interlocked toggle (on/off) of
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F21-4D Acceleration delay for all button relays. Default setting of ZERO seconds .5 seconds 1 second 1.
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F21-6S Auto Shut Down time Default setting : Never normal, interlocked with button “DOWN” normal, not interlocked toggle (on/off) on (off is button “DOWN”) 10 minutes 20 minutes 30 minutes 1 hour 2 hours 3 hours 4 hours normal, interlocked with button “UP” normal, not interlocked toggle (on/off) off (on is button “UP”) normal, interlocked with button “WEST” normal, not interlocked toggle (on/off) on (off is button “WEST”) normal, interlocked with button “EAST” normal, not interlocked toggle (on/off) o
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F24-6S normal, interlocked with button “DOWN” normal, not interlocked toggle (on/off) on (off is button “DOWN”) normal, interlocked with button “UP” normal, not interlocked toggle (on/off) off (on is button “UP”) normal, interlocked with button “WEST” normal, not interlocked toggle (on/off) on (off is button “WEST”) normal, interlocked with button “EAST” normal, not interlocked toggle (on/off) off (on is button “EAST”) normal, interlocked with button “NORTH” normal, not interlocked toggle (on/off) on (
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F24-6D Acceleration delay for all button relays. Default setting of ZERO .3 seconds .5 seconds 1 second 1.
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F24-8S normal, interlocked with button “DOWN” normal, not interlocked toggle (on/off) on (off is button “DOWN”) normal, interlocked with button “UP” normal, not interlocked toggle (on/off) off (on is button “UP”) normal, interlocked with button “WEST” normal, not interlocked toggle (on/off) on (off is button “WEST”) normal, interlocked with button “EAST” normal, not interlocked toggle (on/off) off (on is button “EAST”) normal, interlocked with button “NORTH” normal, not interlocked toggle (on/off) on (
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F24-8D Acceleration delay for all button relays. Default setting of ZERO .3 seconds .5 seconds 1 second 1.
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F24-10S normal, interlocked with button “DOWN” normal, not interlocked toggle (on/off) on (off is button “DOWN”) normal, interlocked with button “UP” normal, not interlocked toggle (on/off) off (on is button “UP”) normal, interlocked with button “WEST” normal, not interlocked toggle (on/off) on (off is button “WEST”) normal, interlocked with button “EAST” normal, not interlocked toggle (on/off) off (on is button “EAST”) normal, interlocked with button “NORTH” normal, not interlocked toggle (on/off) on (
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F24-10D normal, interlocked with button “DOWN” normal, not interlocked toggle (on/off) on (off is button “DOWN”) Acceleration delay for all button relays. Default setting of ZERO .3 seconds .5 seconds 1 second 1.
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F24-12S normal, interlocked with button “DOWN” normal, not interlocked toggle (on/off) on (off is button “DOWN”) normal, interlocked with button “UP” normal, not interlocked toggle (on/off) off (on is button “UP”) normal, interlocked with button “WEST” normal, not interlocked toggle (on/off) on (off is button “WEST”) normal, interlocked with button “EAST” normal, not interlocked toggle (on/off) off (on is button “EAST”) normal, interlocked with button “NORTH” normal, not interlocked toggle (on/off) on (
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F24-12D normal, interlocked with button “DOWN” normal, not interlocked toggle (on/off) on (off is button “DOWN”) Acceleration delay for all button relays. Default setting of ZERO .3 seconds .5 seconds 1 second 1.
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Intercontinental Technologies Ltd. 558 Plate Drive Bldg. #2, East Dundee, IL 60118 Ph: 847-426-9597, Fax: 847-426-9724, TELECRANE.