PF2i | PF4i Mid-Range Printer Spare Parts Catalog
Intermec Technologies Corporation Worldwide Headquarters 6001 36th Ave.W. Everett, WA 98203 U.S.A. www.intermec.com The information contained herein is provided solely for the purpose of allowing customers to operate and service Intermec-manufactured equipment and is not to be released, reproduced, or used for any other purpose without written permission of Intermec Technologies Corporation.
Document Change Record This page records changes to this document. The document was previously released as 1-960606-05. Version Number Date Description of Change 940-001-002 4/2011 Fixed an incorrect brace part number. 940-001-001 12/2009 Revised to include changes for the Asterix Upgrade Program.
iv PF2i and PF4i Mid-Range Printer Spare Parts Catalog
Contents Contents PF2i and PF4i Spare Parts Catalog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Spare Parts Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 PF2i Spare Parts Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 PF4i Spare Parts Overview . . . . . . . . .
Contents vi PF2i and PF4i Mid-Range Printer Spare Parts Catalog
PF2i and PF4i Spare Parts Catalog This spare parts catalog includes detailed information about spare parts and accessories for the PF2i and PF4i Mid-Range Printers. For information about parts not listed in this catalog, contact your Intermec Service representative. Information in this manual is subject to change without prior notice and does not represent a commitment on the part of Intermec. For the most current information, see the Spare Parts Price List available from the Intermec web site at www.
PF2i Spare Parts Overview 1 13 3 2 2 1 4 12 3 bw fw 11 10 9 8 5 4 7 8 6 PF2i and PF4i Mid-Range Printer Spare Parts Catalog
PF2i Spare Parts Overview Callout Description Page 1 Cover 14 2 Media supply roll post 31 3 Media supply hub (option) 33 4 3-inch adapter (option) 34 5 Liner takeup unit (option) 35 6 Quick load guides 30 7 Transfer ribbon mechanism (option) 21, 22, 23 8 Side doors 25 9 Chassis 15 10 Label taken sensor (option) 46 11 Print mechanism 16, 19 12 Print button 29 13 Keyboard 14 PF2i and PF4i Mid-Range Printer Spare Parts Catalog 9
PF4i Spare Parts Overview 1 15 2 14 3 13 4 12 5 11 6 10 9 7 8 10 PF2i and PF4i Mid-Range Printer Spare Parts Catalog
PF4i Spare Parts Overview Callout Description Page 1 Cover 14 2 Transfer ribbon mechanism 22, 23, 24 3 Media supply hub (option) 33 4 Media supply roll post 31 5 3-inch adapter (option) 34 6 Liner takeup unit (option) 36 7 Quick load guides 30 8 Doors (3 different types) 26, 28 9 Chassis 15 10 Label taken sensor (option) 46 11 Paper cutter tray (option) 37 12 Paper cutter (option) 37 13 Print mechanism 17, 19, 20 14 Keyboard 14 15 Thermal printhead cover 17 PF
PF4ci Spare Parts Overview 1 15 14 2 13 3 12 11 4 5 10 7 9 6 8 12 PF2i and PF4i Mid-Range Printer Spare Parts Catalog
PF4ci Spare Parts Overview Callout Description Page 1 Cover 14 2 Media supply hub (option) 33 3 Media supply roll post 32 4 3-inch adapter (option) 34 5 Liner takeup unit (option) 36 6 Quick load guides 30 7 Doors (2 different types) 27, 28 8 Chassis 15 9 Front door 29 10 Label taken sensor (option) 46 11 Paper cutter tray (option) 37 12 Paper cutter (option) 37 13 Print mechanism 18, 19, 20 14 Keyboard 15 15 Transfer ribbon mechanism 22, 23, 24 Accessories Pa
Spare Parts This section contains detailed illustrations and part numbers for each spare part.
Chassis 1 2 3 4 Chassis Spare Parts Callout Part Number RoHS Part Number Description Notes 1 1-206256-91 1-206256-91 Hinge includes grounding foil (PF2i and PF4i only) 10-pack 2 524-124-001 Rear plate for PF2D and PF4D 3 1-206204-10 1-206204-21 Bottom plate, 2" Bottom plate, 4" 4 1-992328-90 1-992328-90 Rubber foot (four pieces in each printer) 12-pack Hinges for PF4ci See page 27.
PF2i Print Mechanism 1 2 8 3 4 7 5 6 PF2i Print Mechanism Spare Parts Callout Part Number RoHS Part Number Description Notes 1 1-010030-90 1-010030-900 Thermal printhead assembly (8 dots/mm) Includes bracket and printhead ribbon break shaft 2 1-206254-03 1-206254-03 Guide cover 2" For PF2i 3 1-206273-90 1-206273-90 Cam handle 4 1-206284-01 Edge guide 5 1-206252-02 Paper guide (upper) 6 1-206248-01 642-941-001 1-975587-01 Guide link Guide link for PF2D Label stop sensor assembly
PF4i Print Mechanism 2 1 12 3 4 11 5 10 9 8 7 6 PF4i Print Mechanism Spare Parts Callout Part Number RoHS Part Number Description Notes 1 1-206150-90 2 1-206276-02 1-206276-03 Guide cover, 4" PF4i 3 1-206423-90 1-206423-90 Spring thermal printhead kit Includes installation instructions 4 1-206301-90 1-206301-90 Cam handle 5 1-206284-01 Edge guide 6 1-206275-02 Paper guide (upper) 7 1-206248-01 642-941-001 Guide link Guide link, PF4D 8 1-206203-95 9 1-206278-04 Tear bar 1
PF4ci Print Mechanism 2 12 1 3 11 4 5 10 9 8 6 7 PF4ci Print Mechanism Spare Parts Callout Part Number RoHS Part Number Description 1 1-206150-90 2 1-206276-02 3 1-206397-03 Cable cover 4 1-206301-90 Cam handle 5 1-206284-01 Edge guide 6 1-206275-02 Paper guide (upper) 7 1-206248-01 642-941-001 Guide link Guide link, PF4D 8 1-206203-95 9 1-206278-04 10 1-206250-00 11 1-010043-90 1-010043-91 1-010044-90 1-010044-91 12 1-206242-00 1-206118-90 1-975587-01 18 Notes Press
Print Mechanism Electronics Compartment Side 1 1 2 3 4 Print Mechanism Electronics Compartment Side 1 Spare Parts Callout Part Number Description 1 1-206039-02 Vibration damper 2 1-206960-11 Stepper motor assembly 3 1-206100-01 Pulley 4 1-995103-01 Belt PF2i and PF4i Mid-Range Printer Spare Parts Catalog Notes Includes pulleys 19
Print Mechanism Electronics Compartment Side 2 1 2 Print Mechanism Electronics Compartment Side 2 Spare Parts 20 Callout Part Number RoHS Part Number Description 1 1-206106-90 1-206106-90 2 1-974001-001 Headlift linkage assembly Headlift sensor PF2i and PF4i Mid-Range Printer Spare Parts Catalog
Label Stop Sensor 1 Chassis Spare Parts Callout Part Number Description Notes 1 Label stop sensor Complete set includes cables 1-975587-01 PF2i and PF4i Mid-Range Printer Spare Parts Catalog 21
PF2i and PF4i Ribbon Supply Unit 1 3 2 o Ribbon Supply Unit Spare Parts Callout Part Number Description Notes 1 1-974002-001 Sensor ribbon unwind assembly Includes cable 2 1-206146-01 1-206112-02 Ribbon supply unit assembly, PF2i Ribbon supply unit assembly, PF4i Bobbin, hub with code disc, and spring clutch Bobbin, hub with code disc, and spring clutch 3 1-206370-01 1-206266-01 Bobbin plate, PF2i Bobbin plate, PF4i 22 PF2i and PF4i Mid-Range Printer Spare Parts Catalog
Ribbon Rewind Unit 3 2 1 Ribbon Rewind Unit Spare Parts Callout Part Number Description 1 1-206271-00 Hub 2 1-206145-01 1-206111-02 PF2i bobbin PF4i and PF4ci bobbin 3 1-206370-01 1-206266-01 PF2i bobbin plate PF4i and PF4ci bobbin plate Note: This part is an option for the PF2i but is standard for the PF4i and PF4ci.
Ribbon Motor 1 2 3 Ribbon Motor Spare Parts Callout Part Number RoHS Part Number Description 24 Notes 1 1-206159-90 1-206159-900 Ribbon motor assembly Includes gear, wheel, and cable 2 1-206132-00 Motor plate assembly 3 1-206332-00 Gear wheel PF2i and PF4i Mid-Range Printer Spare Parts Catalog
PF2i Side Doors 2 1 3 PF2i Side Doors Spare Parts Callout Part Number RoHS Part Number Description Notes 1 1-206564-90 No hinges included 1-206564-90 2 1-207061-001 3 1-206560-90 Door, short (light gray) Media cover, F2 assembly 1-206560-90 Door, long (light gray) PF2i and PF4i Mid-Range Printer Spare Parts Catalog One hinge included 25
PF4i Side Doors 1 2 PF4i Side Doors Spare Parts Callout Part Number RoHS Part Number Description Notes 1 1-206566-90 1-206566-90 Door, short (light gray) No hinges included 2 1-206565-90 1-206565-90 Door, long (light gray) One hinge included 26 PF2i and PF4i Mid-Range Printer Spare Parts Catalog
PF4ci Side Door 1 2 PF4ci Side Door Spare Parts Callout Part Number RoHS Part Number Description Notes 1 1-206171-90 1-206171-90 Hinge and shaft 10-pack 2 1-206102-90 1-206102-90 Door, long (metallic gray) Two hinges included PF2i and PF4i Mid-Range Printer Spare Parts Catalog 27
PF4i and PF4ci Megatop Side Doors 1 2 PF4i and PF4ci Megatop Side Doors Spare Parts Callout Part Number Description Notes 1-206580-90 PF4i Megatop assembly for 8-inch media roll 1-206583-90 (light gray) PF4ci Megatop assembly for 8-inch media roll (light gray) Option, complete unit includes three hinges Includes two expanding rivets 1 1-206133-95 PF4ci Megatop cover (excludes door) 1-206133-90 Megatop cover, F4 printer Two hinges included 2 1-207059-90 Side door for 8-inch roll cover (metallic) 1-
Front Door 2 1 Chassis Spare Parts Callout Part Number RoHS Part Number Description 1 1-206572-90 1-206149-01 1-206149-11 PF2i front door assembly PF4i front door assembly (light gray) PF4i front door assembly (metallic gray) 2 1-206223-90 1-206223-90 1-206223-95 1-206223-95 Print button (gray) Print button (dark gray) PF2i and PF4i Mid-Range Printer Spare Parts Catalog Notes Includes two expanding rivets Includes two expanding rivets Includes two expanding rivets 29
Quick Load Guides 1 2 Quick Load Guides Spare Parts Callout Part Number RoHS Part Number Description 30 Notes 1 1-206562-90 1-206562-90 Quick load guides kit Fits all models (2 inches) 2 1-206569-90 1-206569-90 Quick load guides kit Fits PF4i and PF4ci only (4 inches) PF2i and PF4i Mid-Range Printer Spare Parts Catalog
PF2i and PF4i Media Supply Roll Post 1 3 2 3 4 PF2i and PF4i Media Supply Roll Post Spare Parts Callout Part Number RoHS Part Number Description Notes 1 1-206561-90 1-206561-90 Media supply roll post PF2i assembly Includes edge guide and screw 2 1-206567-90 1-206567-90 Media supply roll post PF4i assembly Includes edge guide and screw 3 1-206247-01 Edge guide 4 1-995223-16 M6 x 16 Screw, MSCS Fzb. 5.
PF4ci Media Supply Roll Post 1 2 PF4ci Media Supply Roll Post Spare Parts Callout Part Number RoHS Part Number Description 32 Notes 1 1-206577-90 1-206577-90 PF4ci media supply roll Includes edge guide post assembly and screw 2 1-206438-01 Edge guide PF2i and PF4i Mid-Range Printer Spare Parts Catalog
Media Supply Hub 1 3 2 3 Media Supply Hub Spare Parts Callout Part Number RoHS Part Number Description Notes Complete unit 1 1-206563-90 1-206563-90 PF2i media supply hub assembly 2 1-206568-90 1-206568-90 PF4i and PF4ci media supply hub post assembly 3 1-150166-00 Bobbin element PF2i and PF4i Mid-Range Printer Spare Parts Catalog 33
3-Inch Adapter 1 3-Inch Adapter Spare Parts 34 Callout Part Number Description Notes 1 Bobbin adapter assembly For inner core diameter of 76 mm (3 in).
PF2i Liner Takeup Unit (Option) 2 1 3 PF2i Liner Takeup Unit Spare Parts Callout Part Number Description 1 1-995103-04 Timing belt 2 1-206570-90 Liner takeup unit assembly Includes hub, spring clutch, pulley, shaft, belt and guide shaft 3 1-206261-00 Brace PF2i and PF4i Mid-Range Printer Spare Parts Catalog Notes 35
PF4i and PF4ci Liner Takeup Unit (Option) 2 1 4 3 PF4i and PF4ci Liner Takeup Unit Spare Parts Callout Part Number RoHS Part Number Description 1 1-995103-04 Timing belt 2 1-206571-90 3 1-206261-01 Brace 4 1-206224-00 Shaft 36 1-206571-90 Notes Liner takeup unit assembly Includes hub, spring clutch, pulley, shaft, belt, and guide shaft PF2i and PF4i Mid-Range Printer Spare Parts Catalog
PF4i and PF4ci Paper Cutter 1 3 2 4 5 6 7 8 PF4i and PF4ci Paper Cutter Spare Parts Callout Part Number RoHS Part Number Description Notes 1 1-206011-90 1-206011-900 1-206013-90 1-206013-900 1-207110-800 Complete kit PF4i cutter kit assembly PF4ci cutter kit assembly Complete kit Field options cutter kit, AMTRAK 2 1-406227-90 PF4i print button assembly (dark gray) PF4ci print button assembly (blue gray) 1-406227-95 1-406227-90 3 1-971118-900 Cutter board F4/PF4 Spare/ASX 4 1-974012-001
CPU Board J30 J20 J21 J20 J10 1-971630-00 PO2 P35 1 CPU Board Spare Parts Callout Part Number RoHS Part Number Description Notes 1 1-971630-90 1-971156-900 1-971130-900 CPU board assembly MLB PF2D/PF4D Flash DRAM SIMMs not included This MLB has a different layout than previous MLBs.
Power Supply Unit 1 Power Supply Unit Spare Parts Callout Part Number Description 1 PSU/Driver PF/PM assembly/ASX 1-971131-001 PF2i and PF4i Mid-Range Printer Spare Parts Catalog 39
Double Serial Interface Kit (Fingerprint Option) 1 IC23 B IC21 C11 C10 A 1-971642-01 C12 R24 R27 R30 C63 IC22 R33 R31 IC8 C13 R34 A C60 NC K B Z2 A C R23 F14 F10 F15 F11 F16 F12 J10 R35 J7 C61 F13 C R22 A IC7 R29 C40 R32 IC24 R20 P3 R28 R26 C64 J5 R19 K J9 D1 K R25 A NC J8 Z1 A R21 C62 B F9 C36 IC20 C41 RS232: IC21, J6A RS422: IC22, J6B, J7, J8 20MACL: IC23, IC24, J5 J9*, J10* *: TRANSM.=J9, RECEIV.
Serial/Industrial Interface Kit (Fingerprint Option) C64 C63 1 IC23 R33 R34 IC20 IC24 R32 P01 C40 R31 R35 R36 R37 1-971643-01 C21 C65 R41 R51 C23 C22 R43 R42 R53 R52 C24 R54 R44 C25 C26 R55 R45 C27 R56 R46 R57 R47 C28 R48 R58 R38 C60 IC26 R26 R25 IC27 C62 IC25 R27 R24 R23 R22 P3 R21 R28 IC21 REL4 C61 C51 C67 IC22 IC2 IC28 REL3 REL2 IC3 C36 C34 C66 REL1 P1 RS232: IC11, J2A C33 RS422: IC12, J3, J4 C3 C4 RS485: IC13, J1, J4* C35 IC10 * IF
IEEE 1284 Parallel Interface Kit (Option) 1 1-971641-02 P01 F18 F17 F16 F15 F14 F13 F12 F11 F10 F8 R17 R16 R11 R10 R15 R14 R13 R12 R8 F7 F6 3 R7 F1 P3 F9 R4 C1 C2 R3 R2 C13 R1 R9 P1 IC3 F2 R5 IC5 F3 R19 F4 R18 R6 F5 2 D1 F19 C9 C3 C11 C8 IC1 IC4 C5 C10 C14 C4 IC6 C7 R22 R21 C12 IC2 R20 C6 IEEE 1284 Parallel Interface Kit Spare Parts 42 Callout Part Number RoHS Part Number Description Notes 1 1-971641-80 1-971641-800 Complete kit 2 1-974010-01
EasyLAN Ethernet Interface Kit (Option) EasyLAN Ethernet Interface Kit Spare Parts Callout Part Number 1 1-974021-001 2 1-971645-80 RoHS Part Number Description Notes RJ45 extension cable, 234 mm 1-971145-800 EasyLAN ethernet interface kit Complete kit includes CD-ROM and cable PF2i and PF4i Mid-Range Printer Spare Parts Catalog 43
EasyLAN Wireless Interface Kit (Option) 2 1 EasyLAN Wireless Interface Kit Spare Parts 44 Callout Part Number Description Notes 1 1-97646-80 EasyLAN wireless interface kit Complete kit includes CD-ROM 2 066147-002 Antenna, TNC, 2.
IM4 RFID Kit (Option) 1 2 3 7 4 6 5 IM4 RFID Kit Spare Parts Callout Part Number Description 1 705-577-001 705-578-001 869 MHz RFID module 915 MHz RFID module 2 1-974026-160 MMCX coax cable, straight-angled, 60 cm 3 1-207146-001 Outer guide 4 1-207140-001 710-034-002 710-034-003 Media assembly Paper guide RFID coupler assembly, HK offset Paper guide RFID coupler assembly, standard 5 1-207147-001 Inner guide 6 1-974011-006 Single slot I/O bus cable 7 1-971144-003 RFID interface bo
Label Taken Sensor (Option) 1 Label Taken Sensor Spare Parts Callout Part Number RoHS Part Number Description 1 1-974009-900 46 1-975609-80 Notes Label taken sensor kit Complete kit P/N 1-974009-900 contains the newer style retainer PF2i and PF4i Mid-Range Printer Spare Parts Catalog
Worldwide Headquarters 6001 36th Avenue West Everett, Washington 98203 U.S.A. tel 425.348.2600 fax 425.355.9551 www.intermec.com © 2011 Intermec Technologies Corporation. All rights reserved.
