(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.3” PANTONE 295U 07/18/2013 OWNER’S MANUAL English 241 PO IMPORTANT SAFETY RULES Read, understand, and follow all instructions carefully before installing and using this product. Model CS15110 Model CS20110 For illustrative purposes only. Don’t forget to try these other fine Intex products: pools, pool accessories, inflatable pools and in-home toys, airbeds and boats available at fine retailers or visit our website.
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.3” PANTONE 295U 07/18/2013 English TABLE OF CONTENTS Warnings........................................................................................ 3 Parts References.............................................................. ............ 4-5 Setup Instructions ....................................................................... 6-13 Product Specifications.................................................................
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.3” PANTONE 295U 07/18/2013 English IMPORTANT SAFETY RULES Read, Understand and Follow All Instructions Carefully Before Installing and Using this Product. READ AND FOLLOW ALL INSTRUCTIONS WARNING • To reduce the risk of injury, do not permit children to use this product. Always supervise children and those with disabilities. • Children must stay away from this product and electrical cord(s).
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.3” PANTONE 295U 07/18/2013 English PARTS REFERENCE Before assembling your product, please take a few minutes to check the contents and become familiar with all the parts.
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.3” PANTONE 295U 07/18/2013 English PARTS REFERENCE (continued) Before assembling your product, please take a few minutes to check the contents and become familiar with all the parts. REF. NO.
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.3” PANTONE 295U 07/18/2013 English 241 PO POOL OUTLET - STRAINER & PLUNGER VALVE SETUP (optional) The strainer grid prevents large objects from jamming and/or damaging the filter pump. If your pool has an inflatable top ring, install the strainer, nozzle and plunger valve before inflating the pool liner top ring. The part numbers here onward refer to the parts depicted in the Parts List section of this manual.
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.3” PANTONE 295U 07/18/2013 English 241 PO POOL INLET - NOZZLE & PLUNGER VALVE SETUP (optional) 1. In a counter-clockwise motion unscrew plunger valve union from the threaded strainer connector (33) (see drawing 5). Be careful not to lose the step rubber washer (30). Place the plunger valve on the ground in a safe place. 2. In a counter-clockwise motion unscrew the strainer nut (31) from the threaded connector (33).
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.3” PANTONE 295U 07/18/2013 English PRODUCT SPECIFICATIONS The sand filter removes suspended particles and sanitize your pool. Pool chemistry is a specialized area and you should consult your local pool service specialist for details.
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.3” PANTONE 295U 07/18/2013 English SETUP INSTRUCTIONS (continued) 4. In a clockwise motion screw filter housing nut (17) onto the motor water inlet (See drawings 12.1 & 12.2). 12.2 12.1 17 17 5. Replace the basket (16) and leaf trap cover (14) back to the pre-filter housing (See drawings 13.1 & 13.2). 13.1 14 41 13.2 16 Sand tank installation: 1. 2. 3. Place the tank support base at the selected location.
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.3” PANTONE 295U 07/18/2013 English SETUP INSTRUCTIONS (continued) Sand loading: IMPORTANT: Use No. 20 silica sand or glass sand with particle size range 0.45 to 0.85 mm (0.018 to 0.033 inches) and a Uniformity Coefficient less than 1.75. NOTE: Before loading the tank with sand, ensure the center pipe hub assembly is securely in place at the bottom of the tank, and vertically centered inside the tank. 1. 2.
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.3” PANTONE 295U 07/18/2013 English SETUP INSTRUCTIONS (continued) WARNING Improper tank valve and clamp assembly could cause the valve and clamp to blow off and cause serious injury, property damage or death. 6-way valve installation: 1. 2. Lower the 6-way valve over the tank slowly, and ensure the bypass pipe protruding underneath the 6-way valve fits securely into the center pipe hub (8) top opening (see drawing 19).
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.3” PANTONE 295U 07/18/2013 English SAND FILTER PUMP HOSE CONNECTION SETUP WARNING • Position this product away from the pool, so as to prevent children from climbing on it and accessing the pool. The 6-way valve has three hose connection ports. 1. Connect one hose (12) end to the pre-filter inlet and the other end of the hose to the lower plunger valve with the strainer. Ensure the hose nuts are securely tighten. 2.
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.3” PANTONE 295U 07/18/2013 English 241 PO SAND FILTER PUMP HOSE CONNECTION SETUP (continued) For NON-INTEX pool: 1. Connect the hose (12) to the pool inlet/outlet connection with a large hose clamp. Tighten securely. Remove the drain valve (3) from the 6-way valve outlet and connect the hose to the outlet. 12 POOL LARGE HOSE CLAMP 3 For INTEX pool size 16' and below: 1.
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.3” PANTONE 295U 07/18/2013 English OPERATING INSTRUCTIONS WARNING • Risk of electric shock. Connect this product only to a grounding type receptacle protected by a ground-fault circuit interrupter (GFCI) or residual current device (RCD). Contact a qualified electrician if you cannot verify that the receptacle is protected by a GFCI/RCD. Use a qualified electrician to install the GFCI/RCD, which has a maximum rate of 30mA.
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.3” PANTONE 295U 07/18/2013 English OPERATING INSTRUCTIONS (continued) 30 29 SE RIN BA CK WA SH E OS CL WASTE FIL TE R SE RIN WASTE FIL TE R FIL TE R RECIRCULATE E OS CL RECIRCULATE RE BA CK WA SH 31 BA CK WA SH E OS CL Initial startup and operation: Before operating, be sure that: • All the hoses have been connected and tightened securely, and correct amount of filter sand have been loaded.
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.3” PANTONE 295U 07/18/2013 English OPERATING INSTRUCTIONS (continued) 5. Switch off the pump, change the 6-way valve to “RINSE” position (see drawing 28). 6. Switch on the pump and run the pump for about one minute to level out the sand bed after backwashing the sand media. 7. Switch off the pump, change the 6-way valve to “FILTER” position (see drawing 26). 8. Switch on the pump.
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.3” PANTONE 295U 07/18/2013 English SALTWATER SYSTEM OPERATION 1. Start up the unit: Plug the power cord into the electrical outlet and test the GFCI/RCD (circuit breaker). Switch on the unit. With the Filter Pump turned “ON” and operating. Flashing code“00” appears on the electronic control station’s LED, indicating that the unit is ready to be programmed. 2.
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.3” PANTONE 295U 07/18/2013 English SALTWATER SYSTEM OPERATION (continued) 6. Boost cycle • If the test result is below 0.1ppm, press and hold “BOOST” button for 5 seconds until the indicator lights up and the LED display display “80”. This indicates that the saltwater system has started copper ion and more chlorine sanitizer production.
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.3” PANTONE 295U 07/18/2013 English SALT & POOL WATER VOLUMES • Which kind of salt to use: Use only Sodium Chloride Salts Use only sodium chloride (NaCl) salt that is at least 99.8% pure. It is also acceptable to use water conditioning salt pellets (the compressed forms of evaporated salt). However, it will take a longer time for them to dissolve. Do not use iodized or yellow (yellow prussiate of soda) colored salt.
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.3” PANTONE 295U 07/18/2013 241 PO English INTEX POOLS SALT TABLE This table shows the dosage of salt needed to achieve and maintain the optimal 3000 ppm salt level. Pool Size Water Capacity (Calculated at 90% for Frame Pool and 80% for Easy Set & Oval Pool) (Gals) (Liters) Salt Needed when Low Salt Detected (CODE “91”) Salt Needed for Startup 3.
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.3” PANTONE 295U 07/18/2013 English INTEX POOLS CYANURIC ACID TABLE Cyanuric acid is a chemical that reduces the loss of chlorine in water due to ultraviolet rays. To maintain the pool water clear and clean, and to maximize the performance of the device, add cyanuric acid to the pool. We recommend that the cyanuric acid level be maintained at approximately 1% of the salt, i.e. 100 Lbs (45 Kgs) salt x1% = 1 Lbs (0.
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.3” PANTONE 295U 07/18/2013 English 241 PO SALT CALCULATION FORMULA FOR ALL POOLS Salt Needed for Startup (Lbs) Salt Needed for Startup (Kgs) Water Capacity (Gals) x 0.025 Water Capacity (Liters) x 0.003 Salt Needed when Salt Needed when Low Salt Detected (Lbs) Low Salt Detected (Kgs) Water Capacity (Gals) x 0.0067 Water Capacity (Liters) x 0.
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.3” PANTONE 295U 07/18/2013 English 241 PO MOTOR PRE-FILTER CLEANING AND MAINTENANCE 1. Make sure the filter pump is switched off, then disconnect the power cord from the electrical outlet. 2. Turn both plunger valve handles fully clockwise until they stop. This closes the valve, prevents the water from flowing out of the pool. 3.
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.3” PANTONE 295U 07/18/2013 English ELECTROLYTIC CELL CLEANING If the pool water is hard (high mineral content) the cell may require periodic manual cleaning. To maintain maximum performance, we recommend that you open and visually inspect the electrolytic cell (22) once every month. The following steps are some instructions on how to clean your cell. 1. Switch off the unit, unplug the power cord from the electrical socket. 2.
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.3” PANTONE 295U 07/18/2013 English MAINTENANCE (continued) INTEX® COPPER ION TEST STRIPS (PACKED WITH THE PRODUCT) The Copper Ion Test Strips can be used to test the copper ion concentration in the water. Directions and Use 1. Dip the entire strip into the water for 3 seconds, then remove it. 2. Hold the strip level for 15 seconds. Do not shake excess water from the strip. 3.
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.3” PANTONE 295U 07/18/2013 English POOL MAINTENANCE & CHEMICAL DEFINITIONS Preferred Water Chemistry Reading Minimum Ideal Copper Ions 0 0.1 - 0.2 ppm Free Chlorine 0 0.5 - 3.0 ppm Combined Chlorine 0 0 ppm pH 7.2 7.4 - 7.6 Total Alkalinity 100 ppm 100 - 140 ppm Calcium Hardness 150 ppm 200 - 400 ppm Stabilizer (Cyanuric Acid) 10 ppm 20 - 40 ppm Maximum 0.2 ppm 5.0 ppm 0.2 ppm 7.
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.3” PANTONE 295U 07/18/2013 English LONG TERM STORAGE & WINTERIZATION CAUTION Allowing the water to freeze will damage the sand filter and void the warranty. If anti-freeze solution is needed, use only propylene glycol. Propylene glycol is non-toxic and will not damage plastic system components; other anti-freezes are highly toxic and may damage plastic components in the system. 1.
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.3” PANTONE 295U 07/18/2013 English 241 PO TROUBLESHOOTING GUIDE TROUBLE CAUSE SOLUTION FILTER MOTOR FAILS TO START • The power cord is loose. • The GFCI/RCD circuit breaker is tripped. • Motor too hot and overload protection is shut off. • Stand-by/power saving mode. • Line cord must be plugged into a 3 wire outlet that is protected by a Class A Ground Fault Circuit Interrupter, or RCD. • Reset circuit breaker.
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.3” PANTONE 295U 07/18/2013 English TROUBLESHOOTING GUIDE (continued) PROBLEM CAUSE SOLUTION INSUFFICIENT CHLORINE • Without cyanuric acid. • Insufficient operating hours of the Saltwater System. • The salt level in the pool water is less than 2000ppm. This is insufficient. • Chlorine loss due to intense sunlight exposure. • The bather load has increased. • Clogged or dirty electrolytic cell. • High UV level exposure.
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.3” PANTONE 295U 07/18/2013 English TROUBLESHOOTING GUIDE (continued) LED PANEL CODE PROBLEM SOLUTION LED Panel Code Flash & Alarm On (NOTE: Always turn off the power before cleaning and servicing). 1. Circulation line is blocked. • If your unit has plunger valves, ensure that they are open. • Clear your basket and cell from debris and dirt. See “Maintenance”.
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.3” PANTONE 295U 07/18/2013 English COMMON POOL PROBLEMS PROBLEM DESCRIPTION CAUSE SOLUTION ALGAE • Greenish water. • Green or black spots on pool liner. • Pool liner is slippery and/or has a bad odor. • Chlorine and pH levels need adjustment. • Super chlorinate with shock treatment. Correct pH to your pool store's recommended level. • Vacuum pool bottom. • Maintain proper chlorine level.
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.3” PANTONE 295U 07/18/2013 English GENERAL AQUATIC SAFETY Water recreation is both fun and therapeutic. However, it involves inherent risks of injury and death. To reduce your risk of injury, read and follow all product, package and package insert warnings and instructions.
(241PO) SALTWATER SYSTEM & SAND FILTER PUMP (14” & 16”) ENGLISH 7.5” X 10.3” PANTONE 295U 07/18/2013 English 241 PO LIMITED WARRANTY Your Sand Filter Pump & Saltwater system has been manufactured using the highest quality materials and workmanship. All Intex products have been inspected and found free of defects prior to leaving the factory. This Limited Warranty applies only to the Sand Filter Pump & Saltwater system and accessories listed below.
