G6-300 Installation Guide DCV-00477 S2 R03 Nov 04 2019 S2 Security Level Guide No restrictions apply: customer-facing document.
Contents 1 Introduction 1.1 Where Can the G6-300 be Installed? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 2 Safety & Compliance Information 2.1 Preliminary Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2 3 Safely Accessing a Fuel Pump 3.1 Evacuation and Barricading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 Total Electrical Shut-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17 Location of Mounting Points 18 Installation 18.1 Installing a Brand New OPT 21 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHAPTER 1 Introduction The G6-300 combines the latest technology with streamlined user-experience, to provide targeted marketing opportunities that produce both increased revenue and happy customers. We love it and we know you will too! The G6-300 is designed to be durable and tough, yet simple and secure to use. To get the best use out of your G6-300, make sure that it is installed correctly and properly maintained.
CHAPTER 2 Safety & Compliance Information STOP There are hazards and safety precautions associated with installing, inspecting, maintaining or servicing this product. Important: Before you start, READ! You need to understand the safety information in this manual. Hazards and safety precautions for tasks are always listed. Fire, explosion or electrical shock could occur and cause death or serious injury if these safe service procedures are not followed. 2.
CHAPTER 3 Safely Accessing a Fuel Pump 3.1 Evacuation and Barricading If you need to access a pump/dispenser head, then you must: • Evacuate all unauthorized persons and vehicles. • Use safety tape or cones as a barricade to the affected unit(s). 3.2 Total Electrical Shut-Off Before accessing the electrical components or the electronics of a pump/dispenser, you must carry out a total electrical shut-off of that unit.
CHAPTER 4 Read the Manual Read, understand and follow this manual and any other labels or related materials supplied with this equipment. If you do not understand a procedure, call an Invenco authorized service contractor. Warning: For your own safety and that of others, you must understand the procedures before beginning work.
CHAPTER 5 Follow the Regulations Regulations exist to keep everyone safe. You are expected to follow: • OSH regulations. • National regulations and codes. • State regulations and codes. • Local regulations and codes. Note: If you do not install, inspect, maintain or service this equipment in accordance with these codes, regulations and standards, it may affect the safe use and operation of the equipment, or lead to legal citations with penalties.
CHAPTER 6 Replacement Parts Use only genuine Invenco replacement parts and retrofit kits on your installation. Using parts other than genuine Invenco replacement parts could create a safety hazard and violate local regulations.
CHAPTER 7 Safety Symbols and Warning Words Throughout this guide you will see warnings and notes in boxes like below. These are used to let you know when you need to take extra caution in order to avoid hazards and/or potential injury to yourself or another person. Always follow these instructions! Warning: This alerts you to a hazard or unsafe practice that could result in death or serious injury. Note: This designates a hazard or unsafe practice which may result in minor injury or a legal issue.
CHAPTER 8 Prevent Explosions and Fires Fuels and their vapours will become explosive if ignited. All fuels cause vapours when they are exposed to air and transferred between containers; spilled or leaking fuels cause even more vapours. When a customer’s tank is filled, vapours leak into the air around the tank and island, and these vapours can potentially catch fire or explode if they are exposed to a spark or flame.
G6-300 Installation Guide, DCV-00477 S2 R03 • Always touch the metal of your vehicle after you get out of it to discharge any electrostatic charge before you approach the dispenser island. Chapter 8.
CHAPTER 9 Working Alone 9.1 Best Practice Always work with at least two people if possible; one to actively work and one as an assistant/backup. Ideally if you are working around high voltages, the backup/assistant should be trained in providing Cardiopulmonary Resuscitation (CPR). 9.2 Safety First! Whether working alone or with someone else: 1. Advise station personnel where you will be working. 2. Warn station personnel not to turn the power back on while you are working on the equipment. 3.
CHAPTER 10 Safety First: Working with Electricity Always: 1. Use safe and established practices. 2. Follow OSH Lock-Out and Tag-Out requirements before carrying out any service or installation work. 3. Check all devices before use. • Is the wiring in good condition? • Is the grounding connection firmly attached? • Are all sealing devices and compounds in tact and in place? Never: 1. Use devices if they have any damage. 2. Skip over safety procedures for any reason.
CHAPTER 11 Hazardous Materials Some materials present inside electronic enclosures may present a health hazard if not handled correctly. • Always wear gloves if practical to do so. • Keep your hands away from your eyes and mouth during installation. • Wash your hands as soon as possible.
CHAPTER 12 Informing Emergency Personnel Emergency personnel will need the following information: • Location of accident (e.g. address, front/back of building). • Nature of accident (e.g. possible heart attack, run over by car, burns). • Approximate age of victim (e.g. baby, teenager, middle-age, elderly). • Whether or not victim has received first aid (e.g. stopped bleeding by pressure). • Whether or not victim has vomited (e.g. if swallowed or inhaled something).
CHAPTER 13 Computer Programs and Documentation All Invenco Group Ltd. computer programs (including software on discs and within memory chips) and documentation are copyrighted by, and shall remain the property of, Invenco Group Ltd. Such computer programs and documents may contain trade secret information. The duplication, disclosure, modification, or unauthorized use of computer programs or documentation is strictly prohibited unless otherwise licensed by Invenco Group Ltd.
CHAPTER 14 Approvals Invenco develops and maintains its hardware and software products using industry-standard quality processes, and is audited by the MasterCard TQM (Terminal Quality Management) scheme. The G6-300 OPT has the following approvals: • TQM (Quality) • PCI (Payment Card Industry) • EMV standards (Security) • EN 55032 (Emissions) • EN 55024 (Immunity) • EN 300 300 & ETSI 301 489-3 (in conjunction with ETSI 301 489-1) for Radio • FCC certification (Part 15.225, 15.
G6-300 Installation Guide, DCV-00477 S2 R03 14.2 FCC FCC ID: 2AC7B-G6300OPT This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: 1. This device may not cause harmful interference, and 2. This device must accept any interference received, including interference that may cause undesired operation. Note: The grantee is not responsible for any changes or modifications not expressly approved by the party responsible for compliance.
CHAPTER 15 Product Features 15.1 Location of Features Fig. 15.
G6-300 Installation Guide, DCV-00477 S2 R03 Fig. 15.2: G6-300 Rear Features Chapter 15.
CHAPTER 16 Accessories in the box Inside the box is a small plastic bag that contains a spindle and a gasket. Fig. 16.
G6-300 Installation Guide, DCV-00477 S2 R03 Fig. 16.2: Spindle to hold printer paper Fig. 16.3: Gasket for mounting G6-300 to pump head Chapter 16.
CHAPTER 17 Location of Mounting Points Green highlights show the standard mounting points for a new installation. See the Drawings at the end of this guide for panel cut-out information. Fig. 17.1: Location of mounting points (in green).
CHAPTER 18 Installation 18.1 Installing a Brand New OPT In most cases a new installation must be done by the pump manufacturer, not a third party. Each pump has safety certifications that can be invalidated if anyone other than the manufacturer modifies it. Before a G6-300 can be installed, the pump enclosure must meet the following standards: 1. Fire. The enclosure must be designed to meet the requirements of ISO/EN 60950-1 for fire enclosures. 2. ATEX (Explosive Atmospheres).
G6-300 Installation Guide, DCV-00477 S2 R03 vi. The connection must be either a socket into which a standard Ethernet patch cable can be connected, or a cable that is terminated in a standard RJ45 plug suitable for direct connection into the OPT LAN socket. vii. Minimum cable standard should be Cat5e. c. The enclosure may provide an alternative data connection for terminals that have optional communications modules installed. Please consult with Invenco for what options are available. 5. Accessibility.
G6-300 Installation Guide, DCV-00477 S2 R03 Hinging Option 1 For models without an internal printer, or for models with a printer where the paper has been mounted with the spindle moving right to left through the paper roll (with the point to the center of the terminal): Fig. 18.1: G6-300 Side hinging diagram, spindle pointed left or with no printer.
G6-300 Installation Guide, DCV-00477 S2 R03 Hinging Option 3 Top and bottom hinging points, suitable for all models. Fig. 18.3: G6-300 Top-bottom hinging diagram. Chapter 18.
CHAPTER 19 Tools Required to Mount the G6-300 • 12 x M4 screws of the correct length to attach the OPT to your pump/cabinet. • A screw driver to fit the M4 screws. • Philips #1 or Flat 5mm screw driver - for connections on the power supply. • Small adjustable spanner - for earth connections inside the cabinet. • Cable ties. • Side cutters - to trim the cable tie(s). • You may require other tools if retrofitting into a non-standard enclosure.
CHAPTER 20 Installing Into a New Pump or Cabinet Fig. 20.
G6-300 Installation Guide, DCV-00477 S2 R03 Fig. 20.2: How to Attach the Gasket Chapter 20.
CHAPTER 21 Upgrading an Existing Invenco Outdoor Payment Terminal The G6-300 is designed to fit into the existing cut-out created for an earlier G6 model to allow for an easy upgrade. It will also fit onto legacy upgrade kits for those customers who have upgraded in the past from a G5 to a G6 OPT.
CHAPTER 22 Power Supply Considerations The G6-300 has been certified using a one-to-one ratio of G6-300 to power supply unit. All other configurations are not certified.
CHAPTER 23 Wiring Three connections need to be made to the G6-300: 1. Protective Earth. 2. Ethernet LAN. 3. DC Power supply. The DC power supply cable also needs to be connected to the power supply.
CHAPTER 24 Protective Earth The G6-300 is provided with an Earth Tab and is recommended to be earthed. The tab must be connected to the pump (or cabinet) frame to provide protection from both power faults and static discharges. The earth wire must be minimum 1.5mm and both it and the earth stud must meet local regulations.
CHAPTER 25 Ethernet LAN The Ethernet cable is plugged into the correct connector on the rear of the G6-300: Fig. 25.
CHAPTER 26 DC Power Supply The low-voltage DC Cable is plugged into the correct connector on the rear of the G6-300: Fig. 26.
CHAPTER 27 Main Power Supply Wiring The other end of the low-voltage DC Cable is connected into the AC-DC power supply: Warning: Once all the wiring to the power supply terminals has been completed, install the terminal cover to prevent accidental contact with the live mains connections DCV-00477 S2 R03 35
CHAPTER 28 Wiring Completion When all the cables have been installed, use cable ties to provide strain relief. Ensure that all cables are tidy and cannot become snagged or pinched when the door of the cabinet is opened and closed. Warning: Local regulations may also require that the installation is electrically tested and certified BEFORE switch-on.
CHAPTER 29 First Power-Up Once the installation is complete and the wiring is certified (if necessary), the main power can be switched on. The G6-300 takes a couple of minutes to complete its start-up phase. During this, several standard information screens will display. There may be other screens as well, depending on customer configuration.
CHAPTER 30 Standard Screens Start up screen: Fig. 30.1: G6-300 Start up screen.
G6-300 Installation Guide, DCV-00477 S2 R03 Connecting to ethernet screen: Fig. 30.2: Trying to establish ethernet connection. Chapter 30.
G6-300 Installation Guide, DCV-00477 S2 R03 When the terminal has successfully connected to the Ethernet LAN it will display the following screen: Fig. 30.3: Ethernet connection established. If the Ethernet LAN is not operational the terminal will display this screen instead: Fig. 30.4: Ethernet connection not established. After this the start-up will continue with the screens changing depending on individual customer configuration. Chapter 30.
CHAPTER 31 Basic Maintenance 31.1 Cleaning The G6-300 is designed to be low maintenance. Daily cleaning: Wipe with a soft damp cloth using only water. If dirt or grime builds up: • Use a diluted mild detergent and wipe with a soft cloth. • Dry the screen using a lint-free or microfiber cloth. Things to watch out for: • Always clean off excess detergent. • Do not use a high pressure water stream to clean your G6-300. Water pressure may damage the card reader or printer chute.
CHAPTER 32 How to Load Paper DCV-00477 S2 R03 42
G6-300 Installation Guide, DCV-00477 S2 R03 Fig. 32.1: How to Load Paper. Chapter 32.
CHAPTER 33 Clearing a Paper Jam If you need to clear a paper jam, remember: • Don’t use anything sharp - it could damage the printer. • Be gentle. If you take the paper roll out, you should be able to see where the paper is jammed and free it with a little bit of patience and a gentle touch. • Any damage done to the printer while clearing a paper jam is not covered by warranty.
G6-300 Installation Guide, DCV-00477 S2 R03 Fig. 33.1: How to clear a paper jam. Chapter 33.
CHAPTER 34 Security Checks 34.1 Built in Security The G6-300 has built-in tamper detections, but you should also regularly check your G6-300 for signs of tampering or alteration. If it looks different to normal, then there could be a hidden camera or PIN-disclosing bug - you might have a problem that thereatens customer security. 34.2 Extra Security Checks Use this section to carry out extra security checks, and if you’re still not sure about your G6-300 then call Customer Support.
CHAPTER 35 Inspection The G6-300 has a smooth finish with an uninterrupted surface. Any breaks or uneven surfaces should be inspected as a potential security concern. 35.1 Key Pad 1. The G6-300 keypad has a matt black surround with matt key tops. • The key-tops are back-lit. • The numbers must be illuminated when the key-pad is active. – If the numbers don’t light up when the key-pad is active, then check the key-pad for signs of tampering or an overlay. 2.
G6-300 Installation Guide, DCV-00477 S2 R03 Fig. 35.1: Example of keypad and privacy shield. 35.2 Card-Reader Slot and Contactless Reader What to check for: • Are there any wires of any kind coming out of the Card Slot? Chapter 35.
G6-300 Installation Guide, DCV-00477 S2 R03 – There should be no visible wires at all on or around the Card Slot. • Is the OPT finish uninterrupted and consistent across the Card Slot? – There should be no cracks, holes or bumps of any kind.
G6-300 Installation Guide, DCV-00477 S2 R03 Fig. 35.3: Card slot insertion light. Chapter 35.
G6-300 Installation Guide, DCV-00477 S2 R03 Fig. 35.4: Left hand close-up of card slot. Chapter 35.
G6-300 Installation Guide, DCV-00477 S2 R03 Fig. 35.5: Right hand close-up of card slot. Chapter 35.
CHAPTER 36 Escalation If you think that your G6-300 has been tampered with: • Contact the vendor’s security person or support desk immediately. • If neither of those contacts are available, contact Invenco’s security officer at the Auckland address detailed at the end of this document. • Notify local law-enforcement immediately.
CHAPTER 37 Removal & Reinstallation 37.1 How to Uninstall a G6-300 Fig. 37.1: Instructions for Uninstalling a G6-300.
G6-300 Installation Guide, DCV-00477 S2 R03 37.2 How to Reinstall a G6-300 Fig. 37.2: Instructions for Reinstalling a G6-300. Chapter 37.
CHAPTER 38 Drawings 38.1 Dimensions Fig. 38.1: G6-300 Front Dimensions.
G6-300 Installation Guide, DCV-00477 S2 R03 Fig. 38.2: G6-300 Side Dimensions. Chapter 38.
G6-300 Installation Guide, DCV-00477 S2 R03 Fig. 38.3: G6-300 Rear Dimensions & Mounting Points. Chapter 38.
CHAPTER 39 Mounting – New Installation Fig. 39.1: Mounting guide - NOT TO SCALE. Do not use as a template.
G6-300 Installation Guide, DCV-00477 S2 R03 Fig. 39.2: Exploded view, mounting to panel. Chapter 39.
CHAPTER 40 Typical Wiring The next page shows the standard and typical wiring for the G6-300. We recommend that you use this wiring for safety and correct performance.
G6-300 Installation Guide, DCV-00477 S2 R03 Fig. 40.1: Typical G6-300 wiring. Chapter 40.
CHAPTER 41 Release History Version Prepared by Date Change description 1.0 Kristy Clarkson 20190904 Created document. 2.0 Kristy Clarkson 20191025 Revision of images 3.
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