Product Manual

ManualsBrandsIPT Pumps ManualsEngine Driven Diaphragm PumpsIPT Diaphragm Pump — 2in. Ports, 3,000 GPH, 1 1/2in. Solids Capacity, 127cc Briggs & Stratton 550 Series Engine

Please read and save this Repair Parts Manual. Read this manual and the General Operating Instructions carefully before attempting to assemble,

install, operate or maintain the product described. Protect yourself and others by observing all safety information. The Safety Instructions are contained

in the General Operating Instructions. Failure to comply with the safety instructions accompanying this product could result in personal injury and/or

property damage! Retain instructions for future reference. AMT reserves the right to discontinue any model or change specifications at any time without

incurring any obligation.

Periodic maintenance and inspection is required on all pumps to insure proper operation. Unit must be clear of debris and sediment. Inspect for leaks and

loose bolts. Failure to do so voids warranty.

Diaphragm Pumps

Description

These diaphragm pumps are high capacity, self-priming (to 25 ft. lift), portable units shipped completely assembled (except for handle).

The pumps are used for operation with fluids mixed with abrasive solids such as sand, silt, mud, sludge and waste. Not for use with

pumping cement or mortar. Handles liquids from 40º to 180º F (4º to 82 º C). Pump is capable of handling solids up to 1-5/8" diameter.

For use with water and other non-flammable fluids compatible with pump component materials.

Specifications

2D4XA B&S 525 Series Aluminum Thermoplastic/TPE Neoprene Oil bath Needle 2"

2D4XH HONDA GX120 Aluminum Thermoplastic/TPE Neoprene Oil bath Needle 2"

2D1XE 1.5 HP 115 VAC @ 60 Hz Aluminum Thermoplastic/TPE Neoprene Oil bath Needle 2"

3D1XE 1.5 HP 115 VAC @ 60 Hz Aluminum Thermoplastic/TPE Neoprene Oil Bath Needle 3"

3D5XB B&S CP550 Aluminum Thermoplastic/TPE Neoprene Oil bath Needle 3"

3D5XH HONDA GX160 Aluminum Thermoplastic/TPE Neoprene Oil bath Needle 3"

NOTE: Driver is subject to change without notice, see labels and manual with driver for operation, specifications, maintenance and

warranty.

Unpacking

After unpacking the unit, inspect

carefully for any damage that may have

occurred during transit. Check for loose,

missing or damaged parts.

Specific Safety Information for

Gasoline Engine Driven Pumps

1. Carefully read the instruction

manuals supplied by the engine

manufacturer before attempting to

assemble, disassemble or operate

the engine or any other part. The

"Warning" and "Caution" statements

in this manual signal potentially

hazardous conditions to the

operator or equipment. Know when

these conditions can exist. Take

necessary steps to protect

personnel as well as equipment.

Gasoline is a

highly

combustible fuel. Use it with care!

The improper use, handling and/or

storage of gasoline can be

dangerous. Help prevent accidents

by following these safety rules:

a. Use gasoline only as a fuel, never

as a cleaning fluid.

b. Always use an approved

container to hold or store

gasoline. Never store gasoline in

familiar containers such as milk

gallons or soda pop bottles.

c. Never store gasoline near a

heater or an open flame.

d. When storing or using gasoline,

make sure container is out of the

reach of children.

e. Never add gasoline to a running

or hot engine. Spilled gasoline on

a hot engine may cause a fire or

an explosion. Fill gasoline tank

outdoors and wipe up any spills.

f. Have a fire extinguisher nearby.

Be sure extinguisher is in

operating condition – check the

pressure gauge or indicator. Be

familiar with its proper use.

Consult the local fire department

for the correct type of extinguisher

for your application. Extinguishers

rated ABC by the National Fire

Protection Association are

appropriate for all applications.

g. On permanent installations be sure

all fuel supplies have a positive

shutoff valve. Fuel lines must be of

steel piping, adequately secured

and free from leaks. Do not use

copper piping on flexible lines as

copper becomes hardened and

brittle and will break. Use black

pipe on natural gas or gaseous

fuels, but not on gasoline or diesel

fuels. Piping at the engine should

be a suitable flexible line that is

compatible with the fluid.

Positively no

smoking!

2. Check engine oil, fuel levels and

gear box oil levels before initial

start up each day. Stay away from

moving parts because of the

Specifications Information and Repair Parts Manual IPT Series 2D and 3D

Flapper Port

Pump Check Size/

Model Driver Type Material Diaphragm Valve Gear Box Bearings NPT

2D3D-250-00 09/2010

Summary of content (10 pages)

PAGE 1
Specifications Information and Repair Parts Manual IPT Series 2D and 3D Please read and save this Repair Parts Manual. Read this manual and the General Operating Instructions carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. The Safety Instructions are contained in the General Operating Instructions.
PAGE 2
Operating Instructions and Parts Manual 3. 4. 5. 6. 7. danger of becoming caught in moving parts. Avoid loose jackets, shirts, sleeves and ties. Make sure all nuts and bolts are secure. Keep power shields and guards in place. If adjustment MUST be made while the unit is running, use extreme caution around hot manifolds, moving parts, etc. Do not work with this equipment when mentally or physically fatigued.
PAGE 3
Operating Instructions and Parts Manual 2D AND 3D Series system components. Perform routine maintenance s required (see Maintenance Section). 10. Provide a means of pressure relief for pumps whose discharge line can be shut off or obstructed. 11. Personal Safety: a. Wear safety glasses at all times when working with pumps. b. Wear a face shield and proper apparel when pumping hazardous chemicals. c. Keep work area clean, uncluttered, and properly lighted - replace all unused tools and equipment. d.
PAGE 4
Operating Instructions and Parts Manual Operation Operate the diaphragm pump in an upright position only. 1. This diaphragm pump is capable of priming "dry" up to fifteen feet; it will prime much faster when it is filled with clean water through priming cap (Ref. No. W6). Primed, it can lift to 25 feet. 2. Activate unit following engine or air motor manual or turning unit on if electrical. Do not control discharge capacity with a valve or similar device.
PAGE 5
Operating Instructions and Parts Manual by pulling straight out. Use a slide hammer puller gripping in pinion groove. 8. Remove twelve bolts (Ref. No. G3) holding gear box halves (Ref. Nos. G1 & G2) together. 9. Carefully separate gearbox halves. 10. Remove gasket (Ref. No. G22). 11. Remove output shaft/bearing assembly (Ref. Nos. G8, G9, G12, G11, G12, G13) and idler pinion/bearing assembly (Ref. Nos. G13, G14, G17, G18, G19). 12. Remove output shaft oil seal (Ref. No. G23) 13. Remove bearings (Ref. Nos.
PAGE 6
Operating Instructions and Parts Manual 2D AND 3D Series Troubleshooting Chart Symptom Possible Cause(s) Corrective Action Pump will not prime or retain prime after operating 1. Air leak in suction line 2. Defective flapper valves 3. Clogged foot valve or strainer 4. No liquid in suction line 5. Material jammed in pump well 1. Repair or replace 2. Replace 3. Clean or replace 4. Fill suction line & pump with liquid 5. Clean (See Maintenance) Flow rate is slow 1. Incorrect driver speed 2.
PAGE 7
Assembled Pump Repair Parts (Reference Figure A) Ref. No.
PAGE 8
Gearbox Repair Parts List (Reference Figure G) Ref. No.
PAGE 9
Plunger Assembly Repair Parts (Reference Figure P) Ref. No. P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P12 P13 3” PUMPS Part Number 2134-000-01 3350-190-00 2138-000-90 Incl.w/ Ref P3 2140-000-90 Incl.w/ Ref P5 Incl.w/ Ref P5 Incl.w/ Ref P5 Incl.w/ Ref P5 2133-000-00 3350-011-90 1782-001-00 N/A 2132-000-00 Description Plunger Retaining ring Plunger bearing (Incl. Ref. P4) Bearing lock nut Crank Assembly Kit (Incl. Ref.
PAGE 10
Well Assembly Repair Parts (Reference Figure W) Ref. No.