Parts Catalog 2016 Edition v1.85 This catalog includes parts and accessories for IronRidge’s Mounting Systems.
Parts Catalog Tilt Mount We’ve been designing and manufacturing solar mounting products since 1996. Our products are outstanding and our customers consistently rank us as #1 in both customer service and technical support. If you haven’t already experienced why, please contact our customer service team at 800-227-9523 or via email at support@ironridge.com.
Parts Catalog Overview Overview The IronRidge Flush Mount System is a rail based system for mounting solar modules on pitched roofs. The system utilizes IronRidge XR Rails with a variety of roof attachments to support extreme wind and snow loads. The entire system uses only aluminum and stainless steel components to ensure complete corrosion resistance. The IronRidge Tilt Mount System is an attached, fixed-tilt assembly for mounting solar modules on flat roofs.
Parts Catalog Rail Assembly Rail Assembly Overview Our product development team strives to keep things simple and intuitive for installers while accommodating a wide range of mounting scenarios. As a result, we offer three complementary types of rail within the XR Rail Family. Please refer to our website or contact our customer service team so that we can best assist in determining which rail assembly is best for you and your specific project. support | ironridge.
Parts Catalog Rail Assembly XR Rail XR1000 XR100 XR10 Item Number Description Item Number Description XR-1000-132A XR1000, Rail 132” (11 Feet) Clear XR-10-132A XR10, Rail 132” (11 Feet) Clear XR-1000-168A XR1000, Rail 168” (14 Feet) Clear XR-10-132B XR10, Rail 132” (11 Feet) Black XR-1000-204A XR1000, Rail 204” (17 Feet) Clear XR-10-168A XR10, Rail 168” (14 Feet) Clear XR-100-132A XR100, Rail 132” (11 Feet) Clear XR-10-168B XR10, Rail 168” (14 Feet) Black XR-100-132B XR100, Rail 1
Parts Catalog Rail Assembly Bonded Splices XR1000 Item Number Description XR-10-SPLC-BD Kit, XR10 Bonded Splice XR-100-SPLC-BD Kit, XR100 Bonded Splice XR-1000-SPLC-BD Kit, XR1000 Bonded Splice XR100 XR10 Multiple sections of XR Rails can easily be spliced and bonded together with our bonded splices. The internal splice bars do not interfere with clamping or mounting locations, and offer a seamless appearance. XR Rail Splices are made with extruded 6000 series aluminum.
Parts Catalog Rail Assembly Universal Fastening Objects (UFOs) Item Number Description UFO-CL-001 Kit, 4pcs, Universal Module Clamp, Clear UFO-CL-001B Kit, 4pcs, Universal Module Clamp, Black The IronRidge UFO (Universal Fastening Object) is a single-size, single-piece fastener, built to quickly and securely bond any solar modules to XR Rails. It comes fully-lubricated and fully-assembled, and it looks just as good as it performs.
Parts Catalog Rail Assembly Stopper Sleeves Item Number Description (Clear) Item Number Description (Black) UFO-STP-32MM Kit, 4Pcs, Stopper Sleeve, 32MM UFO-STP-32MM-B Kit, 4Pcs, Stopper Sleeve, 32MM UFO-STP-33MM Kit, 4Pcs, Stopper Sleeve, 33MM UFO-STP-33MM-B Kit, 4Pcs, Stopper Sleeve, 33MM UFO-STP-35MM Kit, 4Pcs, Stopper Sleeve, 35MM UFO-STP-35MM-B Kit, 4Pcs, Stopper Sleeve, 35MM UFO-STP-38MM Kit, 4Pcs, Stopper Sleeve, 38MM UFO-STP-38MM-B Kit, 4Pcs, Stopper Sleeve, 38MM UFO-STP-40MM
Parts Catalog Rail Assembly Grounding Mid Clamps Item Number Description (Clear Finish) Item Number Description (Black Finish) RS-GD-MCL-200 Kit, 4pcs, 2.00”, Tbolt RS-GD-MCL-200B Kit, 4pcs, 2.00”, Tbolt RS-GD-MCL-225 Kit, 4pcs, 2.25”, Tbolt RS-GD-MCL-225B Kit, 4pcs, 2.25”, Tbolt RS-GD-MCL-250 Kit, 4pcs, 2.50”, Tbolt RS-GD-MCL-250B Kit, 4pcs, 2.50”, Tbolt RS-GD-MCL-275 Kit, 4pcs, 2.75”, Tbolt RS-GD-MCL-275B Kit, 4pcs, 2.
Parts Catalog Rail Assembly End Clamps Item Number Description Item Number Description 29-7000-125 Kit, 4pcs, End Clamp I, 1.25” Mill 29-7000-125B Kit, 4pcs, End Clamp I, 1.25” Black 29-7000-130 Kit, 4pcs, End Clamp L, 1.30” Mill 29-7000-130B Kit, 4pcs, End Clamp L, 1.30” Black 29-7000-134 Kit, 4pcs, End Clamp A, 1.34” Mill 29-7000-134B Kit, 4pcs, End Clamp A, 1.34” Black 29-7000-224 Kit, 4pcs, End Clamp B, 1.41” Mill 29-7000-224B Kit, 4pcs, End Clamp B, 1.
Parts Catalog Rail Assembly Calculating Rail Length Calculate the row lengths as follows: 1. Add module widths 2. Add width of mid clamps between modules 3. Add allowances for end clamps on ends of rail Depending on the clamp selected for the system, the clearance values will differ slightly. Grounding Mid Clamps UFO Mid Clamp 0.25” 0.375” End Clamp 1.5” 1.
Parts Catalog Rail Assembly End Caps XR1000 XR100 Item Number Description XR-1000-CAP XR1000 End Cap (Bag of 20) XR-100-CAP XR100 End Cap (Bag of 20) XR-10-CAP XR10 End Cap (Bag of 20) XR10 End Caps provide a finished look to rails, while protecting the collection of water and debris inside the rail. End Caps are molded from black polycarbonate with UV protection. support | ironridge.com | (800) 227-9523 Page 10 2016 v1.
Parts Catalog Rail Assembly Wire Clips Item Number Description 29-4000-077 Wire Clip (Bag of 20) Wire Clips fit XR Rails, and accommodate up to ten 5mm panel wires, or one MC4, one Enphase wire and one dual Enphase wire. Molded from black polycarbonate with UV protection. support | ironridge.com | (800) 227-9523 Page 11 2016 v1.
Parts Catalog Rail Assembly Expansion Joints Item Number Description RS-GDXP-001 Bonding Strap Expansion Joint (Qty 1) A Bonding Strap Expansion Joint is required for thermal expansion for rows exceeding 100 feet of rail. The kit comes with a bonding strap and hardware to secure the strap to the top slot. support | ironridge.com | (800) 227-9523 Page 12 2016 v1.
Parts Catalog Rail Assembly Grounding Lugs GD-LUG-003 RS-GDLG-002 Item Number Description GD-LUG-003 IronRidge Grounding Lug, Low Profile (Qty 2) RS-GDLG-002 IronRidge Grounding Lug, Integrated Grounding, T-Bolt (Qty 2) A single Grounding Lug connects an entire row of PV modules to the grounding conductor. support | ironridge.com | (800) 227-9523 Page 13 2016 v1.
Parts Catalog Rail Assembly Microinverter / Power Optimizer Mounting Kit Item Number Description MI-BHW Kit, 1/4 x 3/4 Microinverter Mounting, T-Bolt Use IronRidge’s Microinverter Kit to bond compatible microinverters and power optimizers to the racking system. COMPATIBLE PRODUCTS Enphase - M250-72, M250-60, M215-60, and C250-72 Darfon - MIG240, MIG300, G320, G640 Solar Edge - P300, P320, P400, P405, P600, P700, P730 support | ironridge.com | (800) 227-9523 Page 14 2016 v1.
Parts Catalog Flush Mount Flush Mount Overview H 1.2 W C SNOW LOAD, PSF B 1.0 PLAN VIEW, FLASHFOOT MOUNT, PORTRAIT MODULE A IRONRIDGE STOPPER SLEEVE IRONRIDGE UNIVERSAL FASTENING OBJECT E G 1.0 1.0 D DETAIL, MID CLAMP CLAMPPLAN PLAN DETAIL, MID Scale: 6"=1'-0" E DETAIL, MID DETAIL, MID CLAMP CLAMPFRONT FRONT Scale: 6"=1'-0" - WIND SPEED, MPH C 1.
Parts Catalog Flush Mount Bonded L-Foot Item Number Description FM-LFT-002 Kit, 4Pcs, Slotted L-Foot, with Bonding Bolt, Mill FM-LFT-002-B Kit, 4Pcs, Slotted L-Foot, with Bonding Bolt, Black Our Bonded L-feet are engineered for most roof mounting applications. Vertical slots allow for easily dropping in rails with pre-attached hardware and provide adjustability to account for roof irregularities. Our L-feet are manufactured using 6000 series aluminum and are also available in black anodized finish.
Parts Catalog Flush Mount FlashFoot™ Item Number Description FM-FF1-002 Kit, 6Pcs, FlashFoot, Mill FM-FF1-002B Kit, 6Pcs, FlashFoot, Black IronRidge FlashFoot™ is an all-in-one solar mounting product for composition shingle roofs that eliminates the need for separate standoffs, flashings, and L-feet. FlashFoot incorporates a number of structural and waterproofing features to securely attach IronRidge XR Rails to roof structures, while also protecting against water intrusion and weather damage.
Parts Catalog Flush Mount Flush Mount Standoffs Item Number Description 51-6004-500L Kit, Standoff 4”, Flush Mount, Mill 51-6007-500L Kit, Standoff 7”, Flush Mount, Mill Our flat top Flush Mount Standoffs are ideal for flush-mounted applications and are sized to integrate easily with any conical-type flashing. IronRidge Aluminum Standoffs are available in 4” or 7” lengths. They ship assembled, as shown. Lag bolts not included. support | ironridge.com | (800) 227-9523 Page 18 2016 v1.
Parts Catalog Tilt Mount Tilt Mount Overview ANGLE OF SOLAR INCIDENCE MODULE W DC MODULE QTY IRONRIDGE - SYSTEM KW DC PROJECT ADDRESS CLIENT NAME PROJECT NAME - DETAIL, MID DETAIL, MID CLAMP CLAMPFRONT FRONT Scale: 6"=1'-0" - D - DETAIL, MID CLAMP CLAMPPLAN PLAN DETAIL, MID Scale: 6"=1'-0" EXPOSURE CAT C 60-CELL, GENERIC IRONRIDGE RAIL E 1.
Parts Catalog Tilt Mount Fixed Tilt Legs Item Number Description TM-FTL-007 Kit, Fixed Tilt Leg, 7", Mill TM-FTL-010 Kit, Fixed Tilt Leg, 10", Mill TM-FTL-015 Kit, Fixed Tilt Leg, 15", Mill TM-FTL-020 Kit, Fixed Tilt Leg, 20", Mill TM-FTL-025 Kit, Fixed Tilt Leg, 25", Mill TM-FTL-030 Kit, Fixed Tilt Leg, 30", Mill Fixed Tilt Leg Kits are available in multiple lengths to support a wide range of mounting angles.
Parts Catalog Ground Mount Ground Mount Overview The IronRidge Ground Mount System scales to support a wide range of site and terrain challenges. This system consists of components that allow for installer-supplied steel pipe or mechanical tubing to combine with the XR1000 rail assembly for simple, rapid, cost effective ground mounting. CANTILEVER, ≤40% OF MAX E-W PIER SPACING IRONRIDGE 2" TOP CAP 2" PIPE 1 D VARIES DIAGONAL BRACING, AS NEEDED ENGINEERED FOUNDATION 2'-6" MAX.
Parts Catalog Ground Mount Top Caps Item Number Description 70-0200-SGA SGA Top Cap at 2”, Mill 70-0300-SGA SGA Top Cap at 3”, Mill Our heavy duty cast aluminum IronRidge Top Caps secure quickly and easily to galvanized schedule 40 pipe (ASTM A53 Grade B) or mechanical tubing (i.e. Allied Flo-Coat, Gatorshield, Gatorshield-Plus) piers with with 2 set screws. Available in sizes that fit either 2” or 3” steel pipe and mechanical tubing, the top cap supports cross pipes with U-bolt hardware.
Parts Catalog Ground Mount Bonded Rail Connectors Item Number Description GM-BRC-002 Ground Mount Bonded Rail Connector - 2” GM-BRC-003 Ground Mount Bonded Rail Connector - 3” Our Bonded Rail Connectors attaches and bonds horizontal cross pipes to XR1000 Rails. Each rail requires two connectors to create a secure and bonded attachment. Available for both 2” and 3” sizes, these Rail Connectors are manufactured using extruded 6000 series aluminum.
Parts Catalog Ground Mount Diagonal Brace Assembly Kit Item Number Description 70-0200-CBR SGA 2” (7.5’) Brace Assembly (bulk) 70-0300-CBR SGA 3” (7.5’) Brace Assembly (bulk) 70-0205-CBR SGA 2” (9’) Brace Assembly, 5-Panel (bulk) 70-0305-CBR SGA 3” (9’) Brace Assembly, 5-Panel (bulk) This optional assembly kit is for installations that require extra support. This Diagonal Brace Kit includes the brace, sleeves, and hardware for installation between one north and south pair of support legs.
Parts Catalog Ground Mount Pipe & Mechanical Tubing Summary To save installers money, we have engineered the use of locally sourced 2” or 3” schedule 40 steel pipe or mechanical tubing as the primary substructure element of our Ground Array System. By allowing customers to source these materials locally, installers benefit from reduced shipping, product and inventory costs, and shortened delivery times.
