2-TON SERVICE JACK WITH 360° HANDLE OWNER’S MANUAL WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.
Thank you very much for choosing a Strongway product! For future reference, please complete the owner’s record below: Model: _______________ Purchase Date: _______________ Save the receipt, warranty and these instructions. It is important that you read the entire manual to become familiar with this product before you begin using it. This machine is designed for certain applications only. The distributor cannot be responsible for issues arising from modification.
IMPORTANT SAFETY CONSIDERATIONS JACK USE AND CARE Do not modify the Jack in any way. Unauthorized modification may impair the function and/or safety and could affect the life of the equipment. There are specific applications for which the Jack was designed. Always check of damaged or worn out parts before using the Jack. Broken parts will affect the Jack operation. Replace or repair damaged or worn parts immediately. Store idle Jack.
SAFETY Always follow safety precautions when installing and operating this jack. Keep all decals on the unit clean and visible. Before proceeding ensure that you fully understand and comprehend the full contents of this manual. Failure to operate this equipment as directed may cause injury or death. The distributor is not responsible for any damages or injury caused by improper use or neglect. WARNING: Always use Jack Stands! DO NOT USE wood blocks or any other non-approved load sustaining devices.
* Position the Jack Position the jack to only lift on the areas of the vehicle as specified by the vehicle manufacturer. * Always Use Jack Stands After lifting the vehicle always support the load with appropriately rated vehicle Jacks stands before working on the vehicle. * Do Not Overload Jack Do not overload this jack beyond its rated capacity. Overloading this jack beyond its rated capacity can cause damage to or failure of the jack.
ASSEMBLY 1. Familiarize yourself with the jack. 2. Attach handle to M12 Hex Nuts (Part #16) on the upper frame of jack. 3. Line up the bottom of handle to the release valve located under the handle socket. 4. Turn handle and release valve Clockwise to Tighten.
5. Turn handle and release valve Counter-Clockwise to Loosen. Release Valve 6. Secure the handle in place inside the handle socket. Without any vehicle on the jack, cycle the lift up and down several times to insure the hydraulic system is operating properly. (Perform to the Air Purge Procedure before first use.
SYSTEM AIR PURGE PROCEDURE IMPORTANT: BEFORE FIRST USE Perform the following Air Purge Procedure to remove any air that may have been introduced into the hydraulic system as a result of product shipment and handling. This step is to be completed without any weight on the jack. 1. Turn release valve counter-clockwise on full turn to the open position. 2. Rapidly pump the handle 6-8 times. Leave handle in down position to expose oil fill plug. 3. Remove cover plate.
4. With a flat blade screwdriver, push the oil fill plug slightly to the side to purge trapped air from system. (Use caution not to tear or puncture the oil plug.) 5. Turn release valve clockwise to the closed position. 6. Replace cover plate and the jack is now ready for use. Check for proper pump action.
BEFORE USE 1. Before using this product, read the owner's manual completely and familiarize yourself thoroughly with the product and the hazards associated with its improper use. 2. Perform the air purge procedure. (See previous instructions for system purge procedure.) 3. Check and that the pump operates smoothly before putting into service. 4. Inspect before each use. Do not use if bent, broken or cracked components are noted. OPERATION RAISING THE JACK 1.
LOWERING THE JACK 1. Raise load high enough to allow clearance for the jack stands to be removed, then carefully remove jack stands. 2. Remove support stands. 3. Grasp the handle firmly with both hands. Securely hold on to the jack handle so your hands do not slip and ensure the release valve does not rapidly lower. 4. Carefully open the Release Valve by slowly turning the handle counterclockwise. Do not allow bystanders around the jack or under the load when lowering the jack. 5.
MAINTENANCE INSTRUCTIONS If you use and maintain your equipment properly, it will give you many years of service. Follow the maintenance instructions carefully to keep your equipment in good working condition. Never perform any maintenance on the equipment while it is under a load. Inspection You should inspect the product for damage, wear, broken or missing parts (e.g.: pins) and that all components function before each use. Follow lubrication and storage instructions for optimum product performance.
TO ADD JACK OIL: 1. Position the jack on level ground and lower the saddle. 2. Remove the cover plate. Cover Plate 3. Remove the oil plug. 4. Fill the oil case until oil level is just beneath the lower rim of the oil fill hole.
5. Replace oil plug. 6. Replace coverplate and perform the Air Purge Procedure. TO REPLACE JACK OIL: 1. Position the jack on level ground and lower the saddle. 2. Open release valve by turning handle counter-clockwise.
3. Remove the cover plate. 4. Remove the oil fill plug. 5. Turn the jack over to drain old oil from the oil fill hole. 6. Position the jack on level ground and keep saddle in the lowered position. Fill the oil case until oil level just below the lower rim. KEEP DIRT AND OTHER FOREIGN MATERIALS CLEAR WHEN POURING.
7. Replace oil plug. 8. Replace the cover plate and perform the Air Purge Procedure. ADDITIONAL WARNINGS: DO NOT USE MOTOR OIL IN THE JACK. ONLY USE ANTI-FOAMING JACK OIL. ALWAYS USE A GOOD GRADE HYDRAULIC JACK OIL. DO NOT USE HYDRAULIC BRAKE FLUID, ALCOHOL, GLYCERINE, DETERGENT, MOTOR OIL OR DIRTY OIL. USE OF A NON-RECOMMENDED FLUID CANCAUSE DAMAGE TO A JACK. AVOID MIXING DIFFERENT TYPES OF FLUID AND NEVER USE BRAKE FLUID, TURBINE OIL, TRANSMISSION FLUID, MOTOR OIL OR GLYCERIN.
TROUBLESHOOTING JACK WILL NOT LIFT LOAD JACK WILL NOT HOLD LOAD JACK WILL NOT LOWER POOR JACK LIFTING WILL NOT LIFT TO FULL EXTENSION CAUSES AND SOLUTIONS Release valve is not completely closed (Turn handle clockwise). Weight Capacity Exceeded. Air is in the hydraulics. Purge air from system. Low oil level. Add oil as required. Oil reservoir is overfilled: Drain excessive oil. Lubricate moving parts.
ASSEMBLY DIAGRAM 18
PARTS LIST Index # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Part No. QLQD2A.1-1 T82004C.4-1 QLQD2A-6 QLQD2A-4 GB894.1 QLQD2A-8 T82004C-1 QLQD2A.4 GB894.1 GB91 QLQD2J.4-1a QLQD2A.5-2a QLQD2A.6 QLQD2A-16 GB6170 QLQD2A.2-5 GB97.1 T820013-7 T820013D-2 QLQD2B-3 QLQD2J.4a QLQD2C-4a QLQD2K-9 QLQD2A-7a QLQD2.6-5b QLQD2A.3-3 QLQD2.6-6 QLQD2.6-4 QLQD2.6-3a GB859 GB6170 QLQD2A.5 QLQD2A-3 T82004C.
ASSEMBLY DIAGRAM – POWER UNIT 20
PARTS LIST – POWER UNIT Index # P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25 P26 P27 P28 P29 P30 P31 P32 P22 Part No. QLQD2A.2-13a GB3452.1 QLQD2A.2-12a QLQD2A.2-13a TF1201C-29 QLQD2.1-14a QLQ2.1-17 QLQD2A.2-6 T82004C.1-4 QLQD2A.2-7b GB91 QLQD2A.2-20 QLQD2A.2-19 QLQD2A.2-8b T82004C.1-3a T82004C.1-2 T82004C.1-5 GB308 QLQ2.1-14 T83003.2-10 QLQD2A.2-15 QLQD2A.2-18 QLQD2A.2-16 GB308 T82000D.1-1a GB308 T90403-35a T82000.2-2 T820012C.2-2 QYL3.2-18 T82000.2-4 QLQD2A.
Limited Warranty Limited Warranty Northern Tool and Equipment Company, Inc. ("We'' or '"Us'') warrants to the original purchaser only ("You'' or “Your”) that the Strongway product purchased will be free from material defects in both materials and workmanship, normal wear and tear excepted, for a period of one year from date of purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in accordance with product instructions.
