/4" 90°Air Mini Die Grinder Owner’s Manual WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.
Thank you very much for choosing an Ironton product! For future reference, please complete the owner’s record below: Serial Number/Lot Date Code: ________________________________ Purchase Date: ____________________________________________ Save the receipt, warranty, and this manual. It is important that you read the entire manual to become familiar with this product before you begin using it. This 1/4" 90°Air Mini Die Grinder is designed for certain applications only.
Table of Contents Intended Use .................................................................................................. 4 Technical Specifications ................................................................................. 4 Important Safety Considerations .................................................................... 5 Safety Signs and Labels ................................................................................ 8 Air Supply ..................................................
Intended Use This Ironton 1/4in. air angle die grinder features a 90° angled head that provides easy access into tight spaces. Features sealed ball bearing construction, 20,000 RPM with variable speed control, a sturdy aluminum housing, rear exhaust and more. Ideal for polishing and light metal removal. Technical Specifications Item Description Air Consumption 3 CFM Speed (RPM) 20,000 RPM Air Inlet Size 1/4 in. NPT Minimum Air Hose Size 3/8 in. Tool Weight 1.1 lbs. Tool Length 6.38 in.
Important Safety Considerations • DO NOT modify the tool in any way. Unauthorized modification may impair the function and/or safety of the tool and could affect the life of the tool. There are specific applications for which the tool is designed. • Use the right tool for the job. DO NOT attempt to force a small equipment to do the work of larger industrial equipment. There are certain applications for which this equipment was designed.
WORK AREA SAFETY • Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well lit. Cluttered, wet, or dark work areas can result in injury. Using the tool in confined work areas may put you dangerously close to other cutting tools and rotating parts. • Do not use the tool where there is a risk of causing a fire or an explosion; e.g., in the presence of flammable liquids, gases, or dust. The tool can create sparks, which may ignite the dust or fumes.
TOOL USE AND CARE • USE COMPRESSED AIR ONLY. Use clean, dry, and regulated compressed air to power the tool. Do not use oxygen, carbon dioxide, or any other bottled gas as a power source for this tool. • Lubricate the tool before its initial use and before and after each additional use. • Do not force the tool. Pneumatic tools do a better and safer job when used in the manner for which they are designed. Plan your work, and use the correct tool for the job. • Check for damaged parts before each use.
Safety Signs and Labels Page 8 of 18
Air Supply WARNING: Operating the tool at pressures over the rated capacity may cause severe damage and/or personal injury. Do not exceed 90 PSI while operating the tool. Do not use an accessory rated at a lower maximum pressure than the tool itself. CAUTION: The air supply must be clean while operating the tool. Unclean air will cause excessive wear, shorten the life of the tool, and may cause damage and/or personal injury.
Assembly Install a 1/4" air nipple (not included) 1. Wrap the 1/4 in. air nipple with pipe thread seal tape (not included), and then thread it into the air inlet on the air tool. 2. Connect the 3/8 in. I.D. air hose (not included) to a quick-connect coupler (not included) and then to the air nipple. 3. Turn on the air compressor and set it to 90 PSI. Do not exceed the recommended air pressure of 90 PSI. 4. Check the air connection for leaks.
Before Each Use WARNING: Remove adjusting keys or wrenches before connecting the tool to the air supply or turning on the tool. A wrench or key that is left attached to a rotating part of the tool may cause personal injury. • Inspect the tool for damage or excessive wear. • If you are not using a lubricated air supply, lubricate the tool. • Drain water from the air compressor tank and condensation from the air lines. • Connect the air supply to the tool.
Maintenance WARNING: To avoid risk of severe injury, disconnect the air supply from the tool before performing any maintenance, cleaning, or inspection. Maintain your tool. It is recommended that the general condition of any tool be examined before it is used. Keep your tool in good repair by adopting a program of conscientious repair and maintenance in accordance with the recommended procedures found in this manual. Keep all cutting tools sharp and clean.
Diagram Page 13 of 18
Parts List Part No. Description Quantity 1 Chuck screw 1 2 Chuck 1 3 Axis of rotation 1 4 Semicircular key 1 5 Screw set 1 6 Bearing 2 7 Gear wheel 1 8 Bearing 1 9 L switch 1 10 Oil valve 1 11 Screw cap 1 12 Lock nut 1 13 O-ring 22.4 X 1.8 1 14 Front cover 1 15 Gear wheel 1 16 Front plate 1 17 Pin 1.
Part No. Description Quantity 39 Valve stem 1 40 Spring 1 41 Air regulator 1 42 O-ring 7 X 2 1 43 O-ring 11 X 2 1 44 Screw cap 1 45 Wrench I 1 46 Wrench II 1 Replacement Parts • For replacement parts and technical questions, please call Customer Service at 1-800-222-5381. • Not all product components are available for replacement. The illustrations provided are a convenient reference to the location and position of parts in the assembly sequence.
Limited Warranty Northern Tool and Equipment Company, Inc. ("We'' or '"Us'') warrants to the original purchaser only ("You'' or “Your”) that the Ironton Air Tool product purchased will be free from material defects in both materials and workmanship, normal wear and tear excepted, for a period of one year from date of purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in accordance with product instructions.
Governing Law This limited warranty gives You specific legal rights, and You also may have other rights which vary from state to state. Some states do not allow limitations or exclusions on implied warranties or incidental or consequential damages, so the above limitations may not apply to You. This limited warranty is governed by the laws of the State of Minnesota, without regard to rules pertaining to conflicts of law.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Some examples of these chemicals are: • lead from lead-based paints, • crystalline silica from bricks and cement and other masonry products, and • arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work.