220-Lb. Single-Line/440-Lb. Double-Line CapacityElectric Electric Hoist Capacity Hoist Owner’s Manual WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.
Thank you very much for choosing an Ironton™ product! For future reference, please complete the owner’s record below: Serial Number/Lot Date Code: ________________________________ Purchase Date: ____________________________________________ Save the receipt, warranty, and this manual. It is important that you read the entire manual to become familiar with this product before you begin using it. This electric hoist is designed for certain applications only.
Table of Contents Intended Use .......................................................................................................................................... 4 Packaging Contents .............................................................................................................................. 4 Technical Specifications ...................................................................................................................... 4 Important Safety Information .................
Intended Use The Ironton 220-Lb. Single-Line/440-Lb. Double-Line Capacity Electric Hoist is a rugged, efficient 120V electric hoist that makes lifting easy. The hoist is ideal for light weight jobs. For small jobs it will be the ultimate labor saving device. It lifts up to 220 lb. with a single line or 440 lb. with a double line. Included is a 40 ft. x 0.11 in. diameter cable.
Industrial or commercial applications must follow OSHA requirements. ⚠WARNING WORK AREA SAFETY Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well-lit. Cluttered, wet, or dark work areas can result in injury. Using the product in confined work areas may put you dangerously close to cutting tools and rotating parts. Do not use the product where there is a risk of causing a fire or an explosion; e.g., in the presence of flammable liquids, gases, or dust.
product with a damaged part. Do not use a hoist with a malfunctioning switch. Any power tool that cannot be controlled with the power switch is dangerous and must be repaired by an authorized service representative before using. Disconnect the power/air supply from the product and place the switch in the locked or off position before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk of starting the tool accidentally.
DO NOT MODIFY THE PROVIDED PLUG. If it will not fit the receptacle, have the proper receptacle installed by a qualified electrician. CHECK with a qualified electrician or service person if you do not completely understand the grounding instructions, or if you are not sure the tool is properly grounded. Grounded Tools: Tools with 3-Prong Plugs Tools marked with Grounding Required have a 3-wire cord and 3-prong grounding plug. The plug must be connected to a properly grounded outlet.
Grounded tools require a 3-wire extension cord. Double Insulated tools can use either a 2- or 3wire extension cord. As the distance from the supply outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible tool damage. The smaller the wire’s gauge number, the greater the capacity of the cord. For example, a 14gauge cord can carry a higher current than a 16-gauge cord.
The hoist may be mounted on a fixed overhead pipe or beam. 1. Place the two hanging clamps (4) over the supporting structure where the hoist will be mounted. Have a person or two help hold the hoist in position under the hanging clamps so the hoist is aligned with the holes in the hanging clamps. 3 4 2. Tighten the bolts (3) when the hoist is at a suitable position. Before Each Use ⚠WARNING CHECK FOR DAMAGED PARTS.
1. Always inspect the wire cable for any wear, fraying, or damage. Only wire cable in good condition should be used. If the wire cable appears worn, frayed, or damaged, DO NOT connect any load to use and replace immediately. 2. Inspect the wire cable to make sure it is spooled correctly. The wire cable should not be overlapping on itself or have space between the rolls or slack in it.
The electric hoist is rated at a 220 lb. for a single line and 440 lb. for a double line capacity. Single Line Operation During single line operation, the max rated load capacity is 220 lb. (100 kg). Do not exceed the max rated load capacity. Single line loads can be connected with the support hook that comes already attached to the wire cable. The load can be directly connected to the support hook (7) using a properly rated hoisting sling, chain, or shackle.
2. Place the pulley hook assembly (63) (without the hook attached) onto the wire cable below the line blocker. Make sure the pulley hook roller is aligned on the wire cable (9) and is not in any way askew or oblongly seated on the wire. 9 63 3. Slide the bolt (66) back into the pulley (63), hook, and all washers. Tighten the screw (62). See the illustration above. After Each Use ⚠WARNING DO NOT store the wire rope where it can be of any harm.
Maintenance ⚠WARNING Any part that is damaged should be properly repaired or replaced by a qualified technician. Lubricate the rope occasionally with light oil. Check that it is in good condition. Check to be sure the hoist is properly mounted. Make sure the bolts are tightened. Periodically check the condition of the electrical cords, plugs, and controls. Periodically make sure the hoist limit switches function properly.
Parts Diagram Page 14 of 18
Parts List Part Number 2 3 4 5 7 10 11 12 13 14 15 17 18 20 21 25 27 31 32 49 56 57 60 62 65 76 77 78 79 80 85 86 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 Part Description Cap Screw (M8 x 20) Bolts (M8 x 22) Mounting Clamp Lock Washer-Teeth (ø8) Flat Washer (ø8) Rope Block Rope Crimp Wire Rope Cradle Rope Thimble Hook Washer Key (5x10) Bearing (6202-2RS) Cap Screw (M8x45) Bolt (M5x14) Bearing(6200) Gasket Front Cover Cable Grommet Grommet Power Cord Pin Pulley Switch
Part Number 120 121 122 123 124 125 Part Description Limit Switch Primary Gear Idler Gear Capacitor Hook Bolt (M5 x 28) Quantity 1 1 1 1 1 2 Replacement Parts For replacement parts and technical questions, please call Customer Service at 1-800-222-5381. Not all product components are available for replacement. The illustrations provided are a convenient reference to the location and position of parts in the assembly sequence.
Limited Warranty Northern Tool and Equipment Company, Inc. ("We'' or ''Us'') warrants to the original purchaser only (''You'' or ''Your'') that the Ironton product purchased will be free from material defects in both materials and workmanship, normal wear and tear excepted, for a period of one year from date of purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in accordance with product instructions.
Distributed by: Northern Tool & Equipment Company, Inc. Burnsville, Minnesota 55306 www.northerntool.
