Heavy-Duty SDS Max Rotary Hammer Drill Drill Owner’s Manual WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.
Thank you very much for choosing an Ironton™ product! For future reference, please complete the owner’s record below: Serial Number/Lot Date Code: ________________________________ Purchase Date: ____________________________________________ Save the receipt, warranty, and this manual. It is important that you read the entire manual to become familiar with this product before you begin using it. This hammer drill is designed for certain applications only.
Table of Contents Intended Use .......................................................................................................................................... 4 Packaging Contents .............................................................................................................................. 4 Technical Specifications ...................................................................................................................... 4 Important Safety Information .................
Intended Use The Ironton Heavy-Duty SDS Max Rotary Hammer Drill functions as a drill and inline rotary hammer. Bauer anti-vibration technology delivers power to the bit and less vibration to the handle for fast, precise drilling with less user fatigue. A built-in safety clutch protects you in case the bit binds with drilling in concrete or masonry. The quick change SDS Max-type bit system on this rotary hammer holds chisel bits securely.
Cluttered, wet, or dark work areas can result in injury. Using the product in confined work areas may put you dangerously close to cutting tools and rotating parts. Do not use the product where there is a risk of causing a fire or an explosion; e.g., in the presence of flammable liquids, gases, or dust. The product can create sparks, which may ignite the flammable liquids, gases, or dust. Do not allow the product to come into contact with an electrical source.
the power switch is dangerous and must be repaired by an authorized service representative before using. Disconnect the power/air supply from the product and place the switch in the locked or off position before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk of starting the tool accidentally. Store the drill when it is not in use. Store it in a dry, secure place out of the reach of children.
Grounding ⚠WARNING This drill must be grounded while in use to protect the operator from electrical shock. This unit is equipped with an electrical cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances. DO NOT MODIFY THE PROVIDED PLUG. If it will not fit the receptacle, have the proper receptacle installed by a qualified electrician.
Extension Cords ⚠WARNING USE A PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and cause overheating. Be sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord or have it repaired by a qualified person before using it.
Main Parts of Hammer Drill Subassembly Auxiliary Handle Grease Port Trigger Chuck Mode Selector Assembly Instructions ⚠WARNING Make sure the trigger is in the OFF position and unplug the drill from its electrical outlet before performing any procedure in this section. Assembling the Side Handle Find the threading of the handle and tighten the auxiliary handle (117) onto the drill.
Before Each Use ⚠WARNING When drilling or screwing into walls, ceilings, etc., make sure beforehand that you will not damage any hidden electric cables. During this work you should not touch any metal parts of the machine; only touch the machine by the plastic housing. Always make sure the chuck is tight and the drill bit firmly tightened in the chuck before starting drill. Always remove the plug from the power source before installing or removing a bit or accessory from the chuck.
Adjusting the Auxiliary Handle The auxiliary handle can be placed in a variety of positions. To adjust the auxiliary handle, turn the handle counter-clockwise to loosen the band. Slide the handle to the desired position then turn the handle clockwise to secure it in place. Adjusting the Functions Adjust the mode selector to the desired function before using the drill. Press the release button and rotate the mode selector until it clicks in place with the desired function at the indicator.
After Each Use ⚠WARNING Do not remove the drill bits until they have cooled. Store the hammer drill in dry and clean place. Keep away from children. Maintenance ⚠WARNING Do not use solvents to clean the hammer drill. If the drill’s supply cord is damaged, it must be replaced and only by a qualified service technician. Maintain the drill by adopting a program of conscientious repair and maintenance in accordance with the following recommended procedures.
Failure Drill operates slowly. Possible Cause 1. Forcing the drill to work too fast. Corrective Action 1. Allow drill to work at its own rate. 2. Extension cord is too long or cord diameter is too small. 2. Do not use an extension cord. If an extension cord is needed, use one with the proper diameter for its length and load. Performance decreases over time. 1. Carbon brushes are worn or damaged. 1. Have a qualified technician replace brushes. Excessive noise or rattling.
Parts Diagram Page 14 of 19
Parts List Part Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 Part Description Front Cover Clip Ring Chuck Steel Ball Rack Spring Screw Spring Washer Front Housing Oil Seal Washer Clip Ring Bearing Pulley Rotary Sleeve Steel Ball O-Ring O-Ring Impact Hammer Steel Ball Cylinder Flat Key Rubber Ring Circlip Clutch Spring Clutch Block Plate Spring Clutch Clutch Washer Washer O-Ring Circlip Pneumatic Ham
Part Number 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 Part Description Circlip First Gear Circlip Needle Bearing Steel Ball Active Plate Inner Spring Outer Spring Spring Holder Circlip Bearing Pinion Bearing Pinion Bearing Plate Second Gear Fix Block Circlip Intermediate Cover Plate Intermediate Cover Handle Knob O-Ring Circlip Bearing Bearing Clamp Screw Armature Fan Guide Bearing
Part Number 107 108 109 110 111 112 113 114 115 116 117 Part Description Switch Trigger Cable Clamp Binding Post Capacitor Light Screw Band T-Screw Side Handle Holder Auxiliary Handle Quantity 1 1 1 2 1 1 1 1 1 1 1 Replacement Parts For replacement parts and technical questions, please call Customer Service at 1-800-222-5381. Not all product components are available for replacement.
Limited Warranty Northern Tool and Equipment Company, Inc. ("We'' or ''Us'') warrants to the original purchaser only (''You'' or ''Your'') that the Ironton product purchased will be free from material defects in both materials and workmanship, normal wear and tear excepted, for a period of one year from date of purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in accordance with product instructions.
Distributed by: Northern Tool & Equipment Company, Inc. Burnsville, Minnesota 55306 www.northerntool.
