Workshop Manual

4C–55
DRIVE SHAFT SYSTEM
8.Use a hammer and chisel to remove the 3 pawls
(above the large and small boot bands on the BJ
side).
CAUTION: Take care not to damage the bellows
during band removal.
412R100009
9.Remove band(1).
10.Remove bellows.
11.Remove dust seal from BJ.
12.Remove BJ shaft assembly.
13.Remove the mounting bracket fixing bolts, and then
remove DOJ case assembly from the axle case.
14.Remove snap ring and bearing.
15.Remove snap ring and oil seal.
16.Remove bracket.
Inspection And Repair
Make necessary correction or parts replacement if wear,
damage, corrosion or any other abnormal condition are
found through inspection.
Check the following parts.
1.Drive shaft joint assembly
2.DOJ case, ball, ball guide, ball retainer
3.Bellows
4.Bearing
5.Dust seal, oil seal
Bushing Replacement
B Remove the bushings using a remover J–39378–1
and hammer.
412RS015
B By using installer J–39378–2 and base J–39378–3,
press fit the bushings into the bracket.
412RS016
Reassembly
1.Install DOJ case to bracket.
2.Install oil seal and fix snap ring.
3.Install bearing and fix snap ring.
4.Install bracket to axle case. Tighten the bracket bolt to
the specified torque.
Torque: 116 N·m (85 lb ft)
5.Apply 150g of the specified grease in BJ.
6.Install dust seal for BJ.
7.Apply a thin coat of grease to the shaft for smooth
installation then install bellows.