Workshop Manual

4D2–27
TRANSFER CASE (TOD)
4.Using the oil seal installer J–42808, install the input
shaft oil seal to the transfer case.
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5.Using the ring gear installer J–42809 and a bench
press, install the ring gear to the transfer case.
NOTE: Pay attention to the following points.
B Identify the correct direction of gear.
B Do not damage the gear.
B Do not press-fit the ring gear slantingly.
B Press-fit the ring gear to the innermost.
B Remove burrs generated by press-fitting.
B If the transfer case has serrations, match them with
those of the gear and press-fit the gear.
261R200007
6.Install the snap ring.
7.Install the thrust plate to the carrier assembly.
Attach the snap ring to the carrier assembly.
8.Install the carrier assembly to the input shaft.
9.With care the direction of circular hub, mount it to the
input shaft.
265RW008
10.Press the ball bearing to the input shaft so that the
snap ring will be attached to the input shaft.
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11.Install the snap ring to the input shaft.
12.Install the ball bearing of the front output shaft to the
transfer case.