Workshop Manual

4D2–30
TRANSFER CASE (TOD)
Bearing
Check the profile of the needle, roller, ball, and thrust
bearings. Wash the bearings with clean detergent
completely, and dry with air.
NOTE: If the bearing is rotated excessively, the rollers
may be damaged. So, rotate the bearing slowly with your
hand. Apply grease to the bearing, and check the
smoothness of the bearing while slowly rotating the race
with your hand.
Allowable limit : 0.23 mm (0.009 in)
226RW143
Lockup Fork Spring
Check the lockup fork spring for distortion, cracking, and
wear. If defects are observed, replace the part.
Multi Plate Disk Clutch
B If the burned, mirror-surfaced clutch facing, or
scraping is observed on the clutch plates, clutch
housing, armature plate, and insulator washer,
replace the parts.
266R200003
Legend
(1) Clutch Housing
(2) Clutch Plate
(3) Insulator Washer
(4) Armature Plate
Coil Assembly
B Check the resistance of the coil with a tester. If
defects are observed, replace the coil assembly.
Standard : 1.7±0.3W (at ordinary temperature)
Allowable limit : 1.0∼5.0W
261RY00022
Cam Pulley, Cam Ball, and Cam & Coil
Housing
B Check the cam balls and cam for excessive wear or
damage. If defective, replace the parts.
266RW016