Workshop Manual

5C–2
POWER–ASSISTED BRAKE SYSTEM
Inspection and Repair 5C–40. . . . . . . . . . . . . . . . . .
Reassembly 5C–40. . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 5C–42. . . . . . . . . . .
Rear Disc Brake Pads (4×4 Model) 5C–43. . . . . . . .
Brake Pads Inspection 5C–43. . . . . . . . . . . . . . . . .
Brake Pads and Associated Parts 5C–43. . . . . . .
Removal 5C–44. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 5C–44. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Disc Brake Rotor (4×4 Model) 5C–46. . . . . . . .
Inspection 5C–46. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing Brake Rotors 5C–46. . . . . . . . . . . . . . . .
Refinishing Brake Rotors 5C–46. . . . . . . . . . . . . . .
Rear Drum (In Disc) Inside Diameter Check 5C–47
Rear Disc Brake Caliper Assembly
(4×4 Model) 5C–48. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Disc Brake Caliper Assembly and
Associated Parts 5C–48. . . . . . . . . . . . . . . . . . . . . .
Removal 5C–48. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 5C–49. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Disc Brake Caliper (4×4 Model) 5C–50. . . . . .
Rear Disc Brake Caliper Disassembled
View 5C–50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly 5C–51. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 5C–51. . . . . . . . . . . . . . . . . .
Reassembly 5C–51. . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications (4×4 Model) 5C–53
Brake Lining 5C–54. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Lining and Associated Parts 5C–54. . . . . . .
Removal 5C–54. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Lining Inspection 5C–55. . . . . . . . . . . . . . . .
Installation 5C–55. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drum Brake Adjustment (4×2 Model) 5C–56. . . . .
Servicing The Brake Drum 5C–56. . . . . . . . . . . . . .
Wheel Cylinder Assembly (4×2 Model) 5C–57. . . . .
Wheel Cylinder Assembly and Associated
Parts 5C–57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 5C–57. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 5C–57. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View 5C–58. . . . . . . . . . . . . . . . . . . .
Disassembly 5C–58. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 5C–58. . . . . . . . . . . . . . . . . .
Reassembly 5C–58. . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 5C–60. . . . . . . . . . .
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
General Description
Master Cylinder Assembly
330RS001