Workshop Manual
Cylinder Liner Replacement
Cylinder Liner Removal
1. Set the cylinder liner remover to the cylinder liner.
2. Check that the remover shaft ankle is firmly gripping
the cylinder liner bottom edge.
3. Slowly turn the remover shaft handle counterclock-
wise to pull the cylinder liner free.
Cylinder Liner Remover: 5-8840-9038-0
Cylinder Liner Remover Ankle: 5-8523-1004-0
Note:
Take care not to damage the cylinder body upper face
during the cylinder liner removal procedure.
Remover
4–12 ENGINE ASSEMBLY II
Cylinder Liner Projection Inspection
1. Hold a straight edge 1 along the top edge of the
cylinder liner to be measured.
2. Use a feeler gauge 2 to measure each cylinder liner
projection.
mm (in)
The difference in the cylinder liner projection height
between any two adjacent cylinders must not
exceed 0.03 mm (0.001 in).
1
2
Standard
Cylinder Liner Projection 0.03–0.10 (0.001–0.004)