CHAPTER 3 Sensus/Rockwell Meter Installation This chapter provides instructions to install the 100G Datalogging Gas Endpoint on a Sensus/Rockwell Meter. These instructions apply to 11-tooth, 16-tooth, and 18-tooth Sensus 100G Datalogging Gas Endpoints. Note Sensus meters are also known as Invensys, Equimeter, and Rockwell. For these instructions, all meter types are referred to as Sensus meters.
Chapter 3 Sensus/Rockwell Meter Installation To Remove the Index from the Meter 1. Remove the four index cover screws and the index cover from the Sensus meter. Alternate screw removal following the numbered pattern as shown in the photo. 2. Examine the mounting screws. If they are 5/8" long and not corroded, keep them to attach the 100G Datalogging Gas Endpoint assembly. If the screws are not the correct length or if the screws are corroded, discard.
Attaching the 100G Datalogging Gas Endpoint Assembly to the Elster American Meter 4. Remove the old gasket, gasket residue, and dirt from the meter (if applicable). The meter face must be free of gasket residue or dirt before you install the 100G Datalogging Gas Endpoint. To Assemble the 100G Datalogging Gas Endpoint and Index 1. Separate the 100G Datalogging Gas Endpoint housing from the cover by pulling the cover straight out from the housing.
Chapter 3 Sensus/Rockwell Meter Installation 3. After the drive gear is aligned with the wriggler gear, the mounting holes will line up. 4. Using the original index mounting screw or a replacement screw (if necessary), place one 6 - 32 5/8" screw into the index's right mounting screw hole. Attach the screw to the endpoint housing's right-index mounting post just enough to hold the screw and the right end of the index in place. Install and tighten the left index mounting screw.
Programming the 100G Datalogging Gas Endpoint Assembly 5. Slide the endpoint cover over the index and housing. Verify the cover is installed correctly. The endpoint label should be clearly visible and easily read. Programming the 100G Datalogging Gas Endpoint Assembly The 100G Datalogging Gas Endpoint must be programmed with the FC200SR handheld computer loaded with EndPoint-Link® or Point-Link Pro® software version 5.3 or later. See the Endpoint-Link v5.
Chapter 3 Sensus/Rockwell Meter Installation Take note of the index drive rate shown on a lower left dial on the index. The endpoint is programmed based on the drive rate. Sensus meter index drive rates are typically 2-cubic feet. To Program the 100G Datalogging Gas Endpoint 1. Program the index drive rate into the 100G Datalogging Gas Endpoint using the FC200SR. For all programming and "Check Endpoint" operations, hold the FC200SR as close to vertical as possible.
Attaching the 100G Datalogging Gas Endpoint Assembly to the Sensus Meter 3. Read the 100G Datalogging Gas Endpoint using the FC200SR. • If the read result is higher than the number programmed in Step 1, the 100G Datalogging Gas Endpoint is counting correctly. • If the read result is not higher than the number programmed in Step 1, replace the 100G Datalogging Gas Endpoint.
Chapter 3 Sensus/Rockwell Meter Installation Install the remaining three mounting screws and tighten in the pattern shown. • Insert lower left mounting screw and tighten to snug position. • Tighten upper right mounting screw to snug position. • Insert upper left mounting screw and tighten to snug position. • Insert lower right mounting screw and tighten to snug position. Each mounting screw should be tightened evenly. Important Meter manufacturers should torque the mounting screws 15 to 20 inch-pounds.
Attaching the 100G Datalogging Gas Endpoint Assembly to the Sensus Meter 100G Datalogging Gas Endpoint installation on the Sensus Meter is complete.
Chapter 3 30 Sensus/Rockwell Meter Installation 100G Datalogging Installation Guide - Direct Mount
CHAPTER 4 Itron/Actaris Meter Installation This chapter provides instructions to install the 100G Datalogging Gas Endpoint on an Itron/Actaris Meter. Note Itron/Actaris meters are also known as Sprague and Schlumberger meters. For these instructions, all meters will be referred to as Itron/Actaris meters. To remove the index from the meter 1. Remove the index cover screws and the index cover from the Itron/Actaris meter. Examine the mounting screws.
Chapter 4 Itron/Actaris Meter Installation 2. Loosen the index mounting screws 1/2 to one turn. Slide the index to the left and off the mounting screws and remove from the meter. Set the index aside where it will not be damaged or fill with dirt, rain or snow. The index will be mounted in the endpoint later in this procedure. Verify the index mounting screws are 1/4" long and not corroded. If the screws are the correct length and not corroded, retain for later use.
Attaching the 100G Datalogging Gas Endpoint Assembly to the Sensus Meter 2. Screw the 10 - 24 x 1/4" screws into the index mounting posts two turns. Do not tighten the screws. 3. Align the index wriggler (1) with the endpoint drive post (2). Carefully slide the index onto the mounting screws. Verify the 100G Datalogging Gas Endpoint's housing drive post makes positive engagement with the index wriggler. Hold the index in place and tighten the index mounting screws.
Chapter 4 Itron/Actaris Meter Installation 4. Slide the endpoint cover over the index and housing. Verify the cover is installed correctly. The endpoint label should be clearly visible and easily read. Programming the 100G Datalogging Gas Endpoint Assembly The 100G Datalogging Gas Endpoint must be programmed with the FC200SR handheld computer loaded with EndPoint-Link® or Point-Link Pro® software version 5.3 or later. See the Endpoint-Link v5.
Programming the 100G Datalogging Gas Endpoint Assembly Take note of the index drive rate shown on the drive dial on the index. The endpoint is programmed based on the drive rate. Itron/Actaris meter index drive rates are typically 2cubic feet. To program the 100G Datalogging Gas Endpoint 1. Program the index drive rate into the 100G Datalogging Gas Endpoint using the FC200SR. For all programming and "Check Endpoint" operations, hold the FC200SR as close to vertical as possible.
Chapter 4 Itron/Actaris Meter Installation 3. Read the 100G Datalogging Gas Endpoint using the FC200SR. • If the read result is higher than the number programmed in Step 1, the 100G Datalogging Gas Endpoint is counting correctly. • If the read result is not higher than the number programmed in Step 1, replace the 100G Datalogging Gas Endpoint.
Attaching the 100G Datalogging Gas Endpoint Assembly to the Itron/Actaris Meter 3. Endpoint to meter mounting screws must be installed in an alternating fashion. Use the original mounting screws if they were the correct size and not corroded. If the original screws were discarded, use the correct replacement screws (see Installation Prerequisites on page 8.) Insert the right index cover mounting screw and tighten the screw enough to hold it in place. Do not completely tighten.
Chapter 4 Itron/Actaris Meter Installation 100G Datalogging Gas Endpoint installation on the Itron/Actaris Meter is complete.
Attaching the 100G Datalogging Gas Endpoint Assembly to the Itron/Actaris Meter Attaching the 100G Datalogging Gas Endpoint Assembly to Flat-faced Itron/Actaris Meters 100G Datalogging Gas Endpoint installation on a flat-faced Itron/Actaris meter requires the Itron Adapter Shim Kit (CFG-0015-001). Itron Adapter Shim Kit (CFG-0015-001) 1 Adapter Shim Plate 2 Clear Cover Mounting Screws 3 Drive Dog 4 Adapter Plate Mounting Screws To Attach the 100G Datalogging Gas Endpoint Assembly 1.
Chapter 4 Itron/Actaris Meter Installation Warning The Adapter Shim Plate must fit flush against the meter face. Some older Schlumberger/Sprague meters are not compatible with the adapter plate. The following examples illustrate the potential obstruction (problem) areas between the adapter plate and meter. Failure to mount adapter plate flush on the front of a meter could result in a binding condition and lead to poor registration or meter failure. 2.
Attaching the 100G Datalogging Gas Endpoint Assembly to the Itron/Actaris Meter 3. Attach the Adapter Shim Plate to the meter with the gasket against the meter face. Secure with the two adapter plate mounting screws in an alternating fashion. • Insert the right adapter plate screw and tighten the screw enough to hold it in place. • Install the left mounting screw and tighten to a snug fit. • Finish by tightening the right mounting screw to a snug fit.
Chapter 4 Itron/Actaris Meter Installation 1. Place a new tamper seal over the two screws with tamper seal cups. Press the new tamper seals into place using the 11/32-inch nut driver or similar blunt tool. 2. Complete any necessary paperwork and properly dispose excess installation materials and scrap from the customer premises. 100G Datalogging Gas Endpoint installation on the Itron/Actaris Meter is complete.
Attaching the 100G Datalogging Gas Endpoint Assembly to the Itron/Actaris Meter Securing Brass Meter Tags to Flat-faced Meters Some older Sprague meters have metal index covers with brass meter tags attached (by screws or rivets) to metal index covers. Typically, brass meter tags have mounting (screw/rivet) holes on each end of the tag.
Chapter 4 Itron/Actaris Meter Installation To Secure Brass Meter Tags to Flat-faced Meters 1. After the metal index cover is removed from the meter, carefully remove the brass meter tag from the meter index cover. Do not damage the meter tag mounting holes. The Itron Adapter Shim Plate was designed with a tag mounting hole in the lower right corner.
Attaching the 100G Datalogging Gas Endpoint Assembly to the Itron/Actaris Meter 2. If the meter tag mounting holes were damaged during removal so a wire security seal cannot be used, remove the 100G Datalogging Gas Endpoint index cover and place the meter tag inside the endpoint assembly to maintain meter security. (See To Assemble the 100G Datalogging Gas Endpoint on page 32.
Chapter 4 46 Itron/Actaris Meter Installation 100G Datalogging Installation Guide - Direct Mount
CHAPTER 5 National/Lancaster Meter Installation This chapter provides instructions to install the 100G Datalogging Gas Endpoint on 175 250 CFH National/Lancaster meters. To Remove the Index from the Meter 1. Remove any tamper seals from the index cover screws. Remove the index cover screws and the index cover from the meter. Discard the index cover mounting screws and index cover.
Chapter 5 National/Lancaster Meter Installation 2. Unscrew one index mounting screw completely. Hold one hand under the index to catch the screw. While removing the other mounting screw, pull the index away from the meter to keep the index backplate against the back of the screw. Remove the screw completely after the index is free of the meter. Set the index aside where it will not be damaged or fill with dirt, rain or snow. The index will be mounted in the endpoint later in this procedure.
Attaching the 100G Datalogging Gas Endpoint Assembly to the Itron/Actaris Meter To Assemble the 100G Datalogging Gas Endpoint and Index 1. Separate the 100G Datalogging Gas Endpoint housing from the cover by pulling the cover straight out from the housing. 2. Set the endpoint cover aside where it will not be damaged or fill with rain, dirt or snow. The cover will be used later in this installation procedure.
Chapter 5 National/Lancaster Meter Installation Note National/Lancaster meter indexes are available in different models: Some National/Lancaster Meter indexes have index legs to mount the index on the meter or endpoint. Some indexes have both legs and index mounting holes and some have just mounting holes. Mounting methods are dependent on the index. Index types require different mounting screws to attach the index to the 100G Datalogging Gas Endpoint housing (see Installation Prerequisites on page 8).
Attaching the 100G Datalogging Gas Endpoint Assembly to the Itron/Actaris Meter If your index has legs with mounting screw slots, skip steps 3 and 4. If your index has mounting screw holes in the index back plate (no legs), perform steps 3 and 4, and skip steps 5 and 6. 3. For indexes with mounting screw holes in the index back plate (no legs), use replacement index mounting screws (SCR-0037-001 - see Installation Prerequisites on page 8). Place one screw into the index's right-hand mounting screw hole.
Chapter 5 National/Lancaster Meter Installation 8. Install and tighten the left index mounting screw (for indexes with either mounting screw slots or holes). Tighten the right index mounting screw. Each index mounting screw must be tightened evenly. 9. Slide the endpoint cover over the index and housing. Verify the cover is installed correctly. The endpoint label should be clearly visible and easily read.
Programming the 100G Datalogging Gas Endpoint Assembly Programming the 100G Datalogging Gas Endpoint Assembly The 100G Datalogging Gas Endpoint must be programmed with the FC200SR handheld computer loaded with EndPoint-Link® or Point-Link Pro® software version 5.3 or later. See the Endpoint-Link v5.3 (or later) Endpoint Programming Guide (TDC-0744) for more complete programming information. Caution The 100G Datalogging Gas Endpoint must be programmed before use.
Chapter 5 National/Lancaster Meter Installation To Program the 100G Datalogging Gas Endpoint 1. Program the index drive rate into the 100G Datalogging Gas Endpoint using the FC200SR. For all programming and "Check Endpoint" operations, hold the FC200SR as close to vertical as possible. For best success, keep the FC200SR within 6 feet of the target endpoint. Verify you have the correct programming mode (Fixed Network Mode, Mobile/Handheld Mode, or Hard to Read Mobile/Handheld Mode) for your application.
Attaching the 100G Datalogging Gas Endpoint Assembly to the National/Lancaster Meter Attaching the 100G Datalogging Gas Endpoint Assembly to the National/Lancaster Meter After the 100G Datalogging Gas Endpoint has been programmed, attach it to the National/Lancaster meter. To Attach the 100G Datalogging Gas Endpoint 1. Align the white wriggler (1) so one of its four drive slots lines up with the meter's drive dog (2). 2. Carefully place the 100G Datalogging Gas Endpoint on the meter.
Chapter 5 National/Lancaster Meter Installation 4. Place new tamper seals over the screws. Press the new tamper seals into place using the 11/32-inch nut driver or similar blunt tool. 5. Complete any necessary paperwork and properly dispose excess installation materials and scrap from the customer premises. 100G Datalogging Gas Endpoint installation on the National/Lancaster Meter is complete.
