MODEL 804 4 TON BODY AND FRAME REPAIR KIT USER'S MANUAL Jackco Transnational Inc. © 2009 South El Monte, CA 888-452-2526 www.jackco.
FOR YOUR SAFETY Read all instructions, warnings and cautions carefully. Follow all safety precautions to avoid personal injury or property damage during system operation. Jackco cannot be responsible for damage or injury resulting from unsafe product use, lack of maintenance or incorrect product and/or system operation. Contact Jackco when in doubt as to the safety precautions and operations. Failure to comply with the following cautions and warnings could cause equipment damage and personal injury.
INSTRUCTION How to operate Release Valve Turn knob CLOCKWISE and pump handle for applying pressure. Turn knob counterclockwise to release pressure. Pump Position It is possible to hold pump in any possible from horizonal to vertical but always keep the hose end of the pump down when above the horizontal position Oil Level Retract the ram that is connected to the pump. Place pump in an upright position as shown. Remove filler plug and add hydraulic oil until it is level with the full mark on the dip stick.
Set Up Possible configurations for the 4 ton ram and attachments.
Load Capacities The capacity of this equipment is significant affected by the number of attachments used and the type of load supplied several typical hook-ups are illustrated below. The approximate load capacity if each set up is noted with illustration. When using two or more extension tubes together, always position the shortest tube farthest away from the ram.
Parts List Part No. 804-01 804-A02 804-A03 804-A04 804-A05 804-A06 804-07 804-11 804-12 804-13 804-14 804-15 804-16 804-17 804-18 804-40 804-41 87006 Description Blow Mold Case 19 1/2" Extension Tube 16 1/2" Extension Tube 8 1/2" Extension Tube 5 " Extension Tube 3 1/4" Extension Tube Serrated Saddle Spreader Ram 2 3/4" Rubber Head Flat Base Spreader Ram Toe Spreader Plunger Toe Wedge Head 90° V-Base Connector 4Ton Hydraulic Unit 4 Ton, 6" Stroke Ram 6 ft.
Hydraulic Spreader Assembly 1/2 Ton Capacity Part No.
Hydraulic Ram Assembly 4 Ton Capacity Part No.
Hydraulic Body&Frame Pump 4 Ton Capacity Part No. 4-P01B 4-P02 4-P04 11-P05 4-P06 4-P07 4-P08 4-P09 4-P10A 4-P12 4-P13 4-P14 4-P15 4-P18 4-P22 4-P23 4-P24 4-P25 4-P26 Description Pump Housing Filter Seal Pump Reservoir Reservoir End Cap Pump Foot Nut-Housing O-Ring Dip Stick(Oil Level Check) Ball Valve Ball Valve Spring Overload Stem Spacer Seals (Complete Set) Seal Lower Spanner Nut Seal Upper Spanner Nut Part No.
LIMITED ONE YEAR WARRANTY Jackco Transnational Inc. warrants all Jackco equipment and tools to the original purchaser against any manufacturing defect in material or workmanship for a period of one (1) year from the original date of purchase.
