0 SERIES, ELECTRICALLY HEATED, ROUND DISHMACHINES TECHNICAL MANUAL INSTALLATION MANUAL FOR EXPORT UNITS SERVICE MANUAL FOR DOMESTIC UNITS FOR JACKSON MODELS: 10A 10AB 10APRB 10U HIGHER HOOD OPTION An February 26, 2004 P/N 7610-002-41-09 (Revision D) Company JACKSON MSC, INC. P.O. BOX 1060 HIGHWAY 25E BARBOURVILLE, KY. 40906 FAX: (606) 523-9196 PHONE: (606) 523-9795 www.jacksonmsc.
REVISION REVISION DATE MADE BY APPLICABLE ECN DETAILS D 02-26-04 MAW 6742 Added 10U installation pictures and the 10U description to the applicable parts. Converted manual to new design.
NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL: 10 SERIES 10A = 10 without a booster tank 10AB = 10 with a booster tank 10APRB = 10 with a booster tank and a power rinse pump 10U = 10 with a booster tank, a 4” shorter hood, and 9” shorter legs Higher Hood Option = A hood that is 5” higher than the standard hood Jackson MSC Inc. provides technical support for all of the dishmachines detailed in this manual.
TABLE OF CONTENTS SECTION DESCRIPTION PAGE SPECIFICATION INFORMATION Operating & Electrical Requirements 10A Dimensions 10AB/10APRB/10U Dimensions Table Dimensions 2 3 4 5 INSTALLATION/OPERATION INSTRUCTIONS Visual Inspection/Unpacking the Dishmachine Leveling the Dishmachine/Installing the Vacuum Breaker & Plumbing Installing the Internal Vacuum Breaker/Hood Assembly Plumbing the Dishmachine/Drain Line Connection/Electrical Connection Final Check Operation Instructions Detergent Control 7 8 9 10 11
TABLE OF CONTENTS IV. V.
SECTION 1: SPECIFICATION INFORMATION 1
SECTION 1: SPECIFICATION INFORMATION 10 SERIES SPECIFICATIONS PERFORMANCE/CAPABILITIES ELECTRICAL REQUIREMENTS OPERATING CAPACITY (RACKS/HOUR) WASH PUMP MOTOR HP 1/2 RINSE PUMP MOTOR HP (10APRB ONLY) 1/2 MODEL AMPS RACKS PER HOUR 45 DISHES PER HOUR 950 GLASSES PER HOUR 950 OPERATING CYCLE (SECONDS) VOLTS HERTZ PHASE 10A 208 60 1 8.23 10A 220 60 1 8.23 WASH TIME 60 10AB/10U 208 60 1 38.8 RINSE TIME 10 10AB/10U 208 60 3 25.
SECTION 1: SPECIFICATION INFORMATION 10A DIMENSIONS NOTES: A - Water inlet 1/2” NPT. Plumbing can be directed either left or right. B - Drain connection 1 1/2” NPT C - Electrical connection D - Clearance for dishes: 10” (10A 4” shorter hood) 14” (10A standard hood) 19” (10A 5” higher hood) E - Machine height: 45 1/2” (9” shorter leg, 4” shorter hood) 58 1/4” (standard leg & hood) 63 1/4” (standard leg, 5” higher hood) B 14 7/8” TO THE WALL 1 13/16” 9” 5 1/4” All dimensions in inches.
SECTION 1: SPECIFICATION INFORMATION 10AB/10APRB/10U DIMENSIONS NOTES: F A - Water inlet 1/2” NPT. Plumbing can be directed either left or right.
SECTION 1: SPECIFICATION INFORMATION 10 SERIES TABLE DIMENSIONS Legend A - 10” High backsplash, 2” turnback at 45B B - 3” High, 1 1/2” diameter rolled edge C - Scrap block D - Scrap basket with slide bars E - 20” x 20” x 5” deep pre-rinse sink F - Heavy duty pre-rinse G - 20” Slanted wall mounted overshelf 42” long H - 3 1/2” hole for sink drain with basket drain I - 1 7/8” hole for hood support piping 10 1X PACKAGE 10 2X PACKAGE 10 3X PACKAGE 5
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS 6
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS Jackson MSC Inc. provides technical support for all of the dishmachines detailed in this manual. We strongly recommend that you refer to this manual before making a call to our technical support staff. Please have this manual with you when you call so that our staff can refer you, if necessary, to the proper page. Technical support is available from 8:00 a.m. to 5:00 p.m. (EST), Monday through Friday.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS LEVEL THE DISHMACHINE: The dishmachine is designed to operate while being level. This is important to prevent any damage to the machine during operation and to ensure the best results when washing ware. The unit comes with adjustable bullet feet, which can be turned using a pair of channel locks or by hand if the unit can be raised safely.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS ALIGNING THE MACHINE: Adjust the machine base to line up hole in table with hole in support block (Fig. 11). (Fig. 11) INSTALLING THE INTERNAL VACUUM BREAKER: Insert internal vacuum breaker pipe into hood support block pin end down (Fig.12). WARNING: Internal vacuum breaker pipe must be installed or there will be a hazard to the operator. (Fig. 12) INSTALLING THE HOOD ASSEMBLY: Make sure there are two “Orings” (Fig.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS PLUMBING THE DISHMACHINE: All plumbing connections must comply with all applicable local, state, and national plumbing codes. The plumber is responsible for ensuring that the incoming water line is thoroughly flushed prior to connecting it to any component of the dishmachine. It is necessary to remove all foreign debris from the water line that may potentially get trapped in the valves or cause an obstruction.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS FINAL CHECK: Check all fittings and connections before and after first 10 cycles. Deliver Installation/Operation Manual to site manager. Contact Jackson for free performance and installation check.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS PREPARATION: 1. Ensure that the pump intake strainer (1) and basket overflow strainer (2) are inserted and tight. 2. Ensure that the wash and rinse arms are installed and secure. 3. Remove all solid wastes in order to avoid obstructing filters, drain and wash and rinse arms. 4. Ware that is encrusted with soil should be presoaked prior to being placed in the machine. 5.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS DETERGENT CONTROL Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate. Using detergent in the proper amount can become, in time, a source of substantial savings. A qualified water treatment specialist can tell you what is needed for maximum efficiency from your detergent, but you should still know some basics so you’ll understand what they are talking about.
SECTION 3: PREVENTATIVE MAINTENANCE 14
SECTION 3: PREVENTATIVE MAINTENANCE PREVENTATIVE MAINTENANCE Proper maintenance of your Jackson dishmachine will insure optimum service with a minimum of down time. 1. To a. b. c. d. e. f. g. h. i. delime the booster tank. Remove the support pipe nut and lift the whole hood assembly away from the unit. Loosen the fitting going into bottom side of booster tank. Drain approximately 2 to 3 cups out of the tank.
SECTION 4: SERVICE PROCEDURES 16
SECTION 4: SERVICE PROCEDURES RINSE HEAD / WASH HEAD ASSEMBLIES 1. Turn master switch to off position. 2. Open hood and drain machine by lifting overflow strainer. 3. When empty, replace overflow strainer. 4. Remove the pin holding the rinse feed pipe and remove the feed pipe and rinse head assembly. 5. Locate the allen head set screw in wash head cap, insert allen wrench and loosen screw by turning counter clockwise. 6.
SECTION 4: SERVICE PROCEDURES TIMER FOR 10 DISHMACHINES GENERAL DESCRIPTION: The timer is a self-contained (frame mounted) timer of the repeating cycle type. It is mounted on the control panel of the control box, to control the automatic functions of the machine. It consists of a clock motor which operates on 60 cycle AC, 220 VAC. In addition to the clock motor, the timer also contains a driven cam arrangement which operates three microswitches.
SECTION 4: SERVICE PROCEDURES FUNCTION OF SWITCHES, CIRCUIT BREAKER & INDICATING LIGHTS\REPLACEMENT OF SWITCHES FUNCTION OF SWITCHES, CIRCUIT BREAKER & INDICATING LIGHTS: CIRCUIT BREAKER: Rated 15 amps, controls power to the control circuit only, I.E. timer, relays, solenoid valve, water level control and motors. The circuit breaker does not cut off power in the control box at incoming terminal board and rinse heater relay contacts.
SECTION 4: SERVICE PROCEDURES THERMOSTAT ADJUSTMENT THERMOSTAT ADJUSTMENT: The thermostat can be adjusted by turning screw #1 (see diagram) on the thermostat housing cover. (Remember the preset setting i n case the problems are elsewhere in the control circuit.) A clockwise rotation is used to obtain a lower temperature setting and a counterclockwise rotation is used to obtain a higher temperature setting. A 1/8 turn of screw #1 changes the temperature approximately 15 degrees F.
SECTION 4: SERVICE PROCEDURES RINSE TANK HEATER SYSTEM The rinse tank heater system is electrically connected in the circuit and is controlled by a heat switch (mounted on the front panel) and a thermostat (mounted near the right front leg underneath) which activates the coil on the heat relay, mounted in the control box. When higher temperature is required, power is applied to the heaters (mounted on the right end of built in boosters) when the contacts of the heat relay are closed.
SECTION 4: SERVICE PROCEDURES WASH TANK HEATER SYSTEM The wash tank heater control system is electrically connected in the circuit to operate on 208-230 Volts. The heat circuit is controlled by a heat switch (mounted right front panel), water level control (mounted top inside control box), and thermostat (mounted right front leg underneath). When higher temperature is required, power is applied to the heater element through above controls.
SECTION 4: SERVICE PROCEDURES WATER LEVEL CONTROL WATER LEVEL CONTROL: This water level control is used on this machine in conjunction with a sensor, master switch, thermostat all of which help control the action of the wash tank heater. The wash heater water level control is energized when the master switch is turned on. When the water level decreases in the wash tank, the sensor (probe) sends a signal to the control which deactivates the plugin relay (located on the control circuit board).
SECTION 4: SERVICE PROCEDURES WATER LEVEL CONTROL (AS USED ON AN APRB) WATER LEVEL CONTROL: The water control is used on this machine in conjunction with a sensing probe, to detect the water level in the rinse tank, and to control the automatic refilling of it. When the water level decreases as the rinse pump starts to push water through the rinse tubes, the probe then sends a signal to the control which deactivates the plug-in relay (located on the control circuit board).
SECTION 4: SERVICE PROCEDURES REPLACING SEAL AND CERAMIC ON WASH AND RINSE PUMPS The pump is part of the total motor-pump system and utilizes one seal and ceramic to prevent the pump from leaking around the impeller and shaft. One gasket is used to prevent leakage in between the pump and mounting plate and the machine pump plate. REPLACEMENT of SEAL and/or CERAMIC: 1. Remove power source to machine by turning circuit breaker to its off position on side of control box. 2.
SECTION 5: TROUBLESHOOTING SECTION 26
SECTION 5: TROUBLESHOOTING COMMON PROBLEMS WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service technician. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE. Problem: Nothing on the machine operates. 1. No voltage to the dishmachine. Check to see if the customer’s fuse has blown or the circuit breaker has tripped. Replace or reset. 2.
SECTION 5: TROUBLESHOOTING COMMON PROBLEMS Problem: Rinse water temperature too low (less than 180°F). 1. Incoming water temperature under required 140°F. Check incoming water temperature by first turning off heat switch, then drain the machine wash tub. Next, with the master switch, push the fill switch up and hold 1 and a half minutes (90 seconds). Release the fill switch and read the rinse thermometer. The temperature should read 140°F or higher.
SECTION 5: TROUBLESHOOTING COMMON PROBLEMS Problem: Hood scrapes when opened. 1. Machine not level. Make sure rim of dishwasher tight up against table all around by loosening or tightening bullet feet on machine and table. 2. Hood not centered. Remove upper spray head assembly and insert a 1/2” by 9” or more nipple. With pressure on nipple, force hood away from where it rubs. 3. Hood too low. Raise arm by using pressure on hood arm upward. 4. Inside adjustment nut too loose or tight.
SECTION 6: ASSEMBLY PARTS 30
SECTION 6: ASSEMBLY PARTS 10A ASSEMBLY Refer to Vacuum Breaker Assy. Page Refer to Hood Assembly Page 11 Refer to Control Box Assy. Page 10 2 9 7 3 8 4 FRONT VIEW ASSEMBLY REAR VIEW ASSEMBLY ITEM QTY DESCRIPTION Mfg. No.
SECTION 6: ASSEMBLY PARTS 10AB/10APRB/10U ASSEMBLY Refer to Vacuum Breaker Assy. Page Refer to Hood Assembly Page Refer to Control Box Assy. Page 12 2 2a 2a 3 4 9 6 10 11 5 FRONT VIEW ASSEMBLY REAR VIEW ASSEMBLY ITEM QTY DESCRIPTION Mfg. No.
SECTION 6: ASSEMBLY PARTS CONTROL BOX ASSEMBY 1 2, 3, 4, 5 6 7, 8, 9, 10, 11 12 5 13 16 6 14 15 17 6 14 18, 19, 20, 10 24, 25, 9, 10, 11 21, 22, 23 26, 27, 28 APRB only 21, 22, 23 29 4 30 31 32, 4 The complete Control Box attaches to the Control Box Support Bracket with 2 of each item: Locknut, 1/4"-20 S/S Hex w/ Nylon Insert 5310-374-01-00 1 Washer, 1/4" I.D.
SECTION 6: ASSEMBLY PARTS CONTROL BOX ASSEMBLY (CONTINUED) ITEM QTY DESCRIPTION Mfg. No.
SECTION 6: ASSEMBLY PARTS ORDERING REPLACEMENT WIRE Jackson dishmachines have several color and gauges of wire used in them and it may become necessary to replace these wires. Wire may be ordered from Jackson MSC Inc., but please note that it is only available in feet. Ensure that you order the correct color and gauge.
SECTION 6: ASSEMBLY PARTS ORDERING REPLACEMENT CONDUIT & FITTINGS/HOSE & TUBING Jackson dishmachines come with a wide variety of conduit and fittings for use in routing the wires of the machine. The list below provides for most of stock of such items. When ordering, remember that Jackson does not offer pre-cut sections of conduit for your machine, instead it is sold by the foot. Please take into account the slack that will be necessary once installing the new conduit to ensure that it fits correctly.
SECTION 6: ASSEMBLY PARTS TUB ASSEMBLY 1 15 3 2 16 17 16 18 19 4 5 6 20 21 7 8 9 10 11 22 23 24 12, 13 14 22 25 22 26 27 29 Lundy Probe Assembly 28 30 37
SECTION 6: ASSEMBLY PARTS TUB ASSEMBLY (CONTINUED) ITEM QTY DESCRIPTION Mfg. No.
SECTION 6: ASSEMBLY PARTS BOTTOM VIEW ASSEMBLY (10APRB SHOWN FOR REFERENCE) Shown with APRB Motor Refer to Thermostat Housing Assembly Page 1 2, 3 7, 8 9 4 5, 6 Wash tank section 16, 17 10, 11, 12, 13 Refer to Pump & Motor Assembly Page 14, 8 15 39
SECTION 6: ASSEMBLY PARTS BOTTOM VIEW ASSEMBLY (10APRB SHOWN FOR REFERENCE) (CONTINUED) ITEM QTY DESCRIPTION Mfg. No.
SECTION 6: ASSEMBLY PARTS WASH TANK CROSS VIEW / TUB TO BOOSTER CONNECTION Stainless Steel Tye Wrap 5975-602-02-20 Overflow Strainer 4730-017-15-05 Intake Strainer 5700-000-03-02 O-ring 5330-400-05-00 6, 7, 8 9 10 11 12 13 14 1 3, 4, 5 Thermal Overload 5945-301-49-00 15 16, 17 2 10a 12a 10 APRB REAR VIEW 10 AB/10U REAR VIEW ITEM QTY DESCRIPTION Mfg. No.
SECTION 6: ASSEMBLY PARTS 10AB/10APRB/10U RINSE BOOSTER & ASSOCIATED PARTS 10AB/10U Rinse Tank Weldment 5700-000-24-84 Rinse Heater 4540-100-21-10 10APRB Rinse Tank Weldment 5700-000-24-80 Attaches with 2 Screw, 8-18 x 1/2” Tek Hex 5305-272-01-00 Wrapper, Rinse Heater Cover 5700-000-26-40 Decal, Warning-Disconnect Power 9905-100-75-93 Booster Tank End View 3 Phase Hookup Booster Tank End View 1 Phase Hookup Heater Bus Bar (3 Phase) 5700-000-32-14 Heater Bus Bar (1 Phase) 5700-000-24-36 Clamp, 1/8
SECTION 6: ASSEMBLY PARTS PUMP AND MOTOR ASSEMBLY 7 8 8 6 9 5 4 3 8 9 7 8 9 2 1 ITEM QTY DESCRIPTION Mfg. No.
SECTION 6: ASSEMBLY PARTS THERMOSTAT HOUSING ASSEMBLY 13 1 4 5 9 6 2 7, 8 10 2 11 3 4 5 3 12 6 ITEM QTY DESCRIPTION Mfg. No.
SECTION 6: ASSEMBLY PARTS INCOMING PLUMBING ASSEMBLIES 10AB/10APRB/10U Incoming Plumbing Assembly 5700-000-15-25 5 4 8 7 6 2 3 2 1 10A Incoming Plumbing Assembly 5700-002-60-98 5 12 13 15 14 4 11 10 9 1 2 3 2 6 7 ITEM QTY DESCRIPTION Mfg. No.
SECTION 6: ASSEMBLY PARTS 1/2” SOLENOID VALVE & 1/2” NPT VACUUM BREAKER REPAIR PARTS KITS Screw Cap Screw Data Plate Coil & Housing Data Plate Cap Valve Bonnet Spring 4810-200-04-18 Plunger 4810-200-04-18 Cap Retainer O-Ring O-Ring 4810-100-03-18 Diaphragm Retainer Plunger Diaphragm 4810-100-03-18 Componets of Repair Kit 4820-001-60-56 Screen Retainer Body Mesh Screen Complete Vacuum Breaker Assembly 4820-300-07-00 Valve Body Complete 220 Volt Solenoid Valve Assembly 4810-100-09-18 Coil & H
SECTION 6: ASSEMBLY PARTS HOOD AND ASSOCIATED ASSEMBLIES 2 4 5 1 6 7 9, 10 8 3 14 15 5 16 4 17 11 12 18 13 19 20 47
SECTION 6: ASSEMBLY PARTS HOOD AND ASSOCIATED ASSEMBLIES (CONTINUED) ITEM QTY DESCRIPTION Mfg. No.
SECTION 6: ASSEMBLY PARTS VACUUM BREAKER/CONNECTOR ASSEMBLIES 10A Complete Vacuum Breaker Assembly, Standard 5700-002-61-18 Complete Vacuum Breaker Assembly, 4SH 5700-002-44-79 Complete Vacuum Breaker Assembly, 5HH 5700-002-61-66 Plated Outlet Assembly, Standard 5700-002-61-21 Plated Inlet Assembly, Standard 5700-002-61-20 Plated Outlet Assembly, 4SH 5700-002-61-69 Plated Inlet Assembly, 4SH 5700-002-61-70 Plated Outlet Assembly, 5HH 5700-002-61-68 Plated Inlet Assembly, 5HH 5700-002-61-67 Outlet Con
SECTION 6: ASSEMBLY PARTS VACUUM BREAKER/CONNECTOR ASSEMBLIES 10AB/10APRB/10U ALL UNITS Outlet Connector Assembly 5700-002-60-92 Union, Female Half 5700-002-61-85 Vacuum Breaker 4820-300-07-00 10U Vacuum Breaker, Plated 5700-002-62-61 Plated Inlet Assembly, Standard 5700-002-61-10 Copper Tube, 1/2” x 1” 5700-011-90-82 Elbow, 90B CU to MSPS 4730-406-32-01 Plated Inlet Assembly, 4SH Before Machine Serial No.
SECTION 6: ASSEMBLY PARTS PARTS LIST FOR MODEL 10 DISHWASHERS PART No.
SECTION 6: ASSEMBLY PARTS PARTS LIST FOR MODEL 10 DISHWASHERS PART No.
SECTION 6: ASSEMBLY PARTS PARTS LIST FOR MODEL 10 DISHWASHERS PART No.
SECTION 7: ELECTRICAL SCHEMATICS 54
SECTION 7: ELECTRICAL SCHEMATICS 10A, 10AB/10U, 10APRB 10A 208/220V 1 PHASE 09905-002-57-63 A L1 TERMINAL BOARD #1 WASH MOTOR CIRCUIT BREAKER CUSTOMER SERVICE WASH HEATER L2 15 AMP RATING ½ HP 5.3 AMPS 630 WATTS 10AB/10U 208/220V 1 PHASE 09905-105-33-59 B L1 RINSE HEATERS TERMINAL BOARD #1 WASH MOTOR CIRCUIT BREAKER CUSTOMER SERVICE WASH HEATER L2 15 AMP RATING 6900 WATTS ½ HP 5.3 AMPS 630 WATTS 10AB/10U 208/220V 3 PHASE L1 L3 WASH MOTOR WASH HEATER ½ HP 5.
SECTION 7: ELECTRICAL SCHEMATICS 10A WIRING DIAGRAM (208-230 VOLT, 60HZ, SINGLE PHASE) 56
SECTION 7: ELECTRICAL SCHEMATICS 10AB/10U WIRING DIAGRAM (208-230 VOLT, 60HZ, SINGLE PHASE) 9905-000-54-97 57
SECTION 7: ELECTRICAL SCHEMATICS 10AB/10U WIRING DIAGRAM (208-230 VOLT, 60HZ, THREE PHASE) 9905-002-55-90a 58
SECTION 7: ELECTRICAL SCHEMATICS 10APRB WIRING DIAGRAM (208-230 VOLT, 60HZ, SINGLE PHASE) 9905-002-55-91a 59
SECTION 7: ELECTRICAL SCHEMATICS 10APRB WIRING DIAGRAM (208-230 VOLT, 60HZ, THREE PHASE) 9905-002-55-92a 60