ASSEMBLY, USE AND CARE MANUAL MODEL NO: PG-50403SRL MODEL NAME: Classic Series Built In Grill Head FOR OUTDOOR USE ONLY DANGER If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department. WARNING 1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance. 2.
TABLE OF CONTENTS Messages to Our Users -----------------2 Installer Final Check List-------------------13 Important ------------------------------------4 Grill Lighting Instructions-------------------13 Installation Safety Precautions---------5 Operation Instructions----------------------15 Exploded View & Parts List-------------6 Care & Maintenance------------------------17 Gas Connections--------------------------7 Trouble Shooting-----------------------------18 Natural Gas Conversion----------
A special message to our customers: Thank you for choosing the Jackson Grill for your new gas grill. This appliance is designed with quality components and we are confident that it will provide you with years of excellent operation. Please take the time to read the whole manual and familiarize yourself with all of the features of the Jackson Grill. This manual also contains important safety information and operation instructions. Ensure that this manual remains handy to the barbeque for quick reference.
IMPORTANT The symbols and boxes shown below explain what each symbol means. Read and follow every message found in this manual. !!! DANGER !!! DANGER: Indicates an imminently hazardous situation which will result in death or serious body injury if not followed. !!! WARNING !!! WARNING: Warning of the possibility of serious body injury if the instructions are not followed strictly. Be sure to always read and follow all of the instructions.
INSTALLATION SAFETY PRECAUTIONS !!!WARNING!!! Do not try to install this appliance without reading the “INSTALLATION SAFETY PRECAUTIONS” section of this manual. 1. This grill is designed to use L.P. gas only. Only use this grill with L.P. gas and the regulator assembly supplied by the manufacturer. This grill is supplied with a Natural Gas Conversion Kit. When converting to Natural Gas, a qualified Gas installer should perform all gas conversions. See conversion section of this manual. 2.
EXPLODED VIEW & PARTS LIST REF# 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 DESCRIPTION Rear Panel Cooking Grids Flame Tamers Tube Main Burners Rotisserie Motor Motor Bracket Grease Tray Knobs, Main Burners Knob Seats, Main Burners Knob, Rear Burner Knob Seat, Rear Burner Control Panel Gas Valve, Rear Burner Manifold Safety Valve, Rear Burner Gas Regulator Rear Burner Thermocouple Gas Valves, Main Burner Valve Bracket REF# 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Q’TY 1 2 4 4 1
GAS CONNECTION ONLY USE THE REGULATOR AND HOSE ASSEMBLY PROVIDED WITH THIS GRILL. REPLACEMENT PRESSURE REGULATORS AND HOSE ASSEMBLIES MUST BE THOSE SPECIFIED BY THE MANUFACTURER. This is a L.P. (Liquefied Petroleum Gas) configured grill. Do not attempt to use a natural gas supply unless the grill has been reconfigured for natural gas use. The installation of this appliance must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223. 1, or CAN/CGA-B149.
6. When connect regulator assembly to the valve, hand tighten nut clockwise to a positive stop. Do not use a wrench to tighten. Use of a wrench may damage quick coupling nut and result in a hazardous condition. (as the figure shown below) 7. Open tank valve fully (counterclockwise). Use a soapy water solution to check all connections for leaks before attempting to light grill. If a leak is found, turn tank valve off and do not use grill until a local L.P. gas dealer can make repairs.
NATURAL GAS CONVERSION Tools Required to Convert this grill from Propane Gas to Natural Gas (Tools not provided): 1. # 2 Phillips screwdriver 2. 9 and 7 mm wrenches 3. 13 mm wrench 4. ¾” wrench 5. Adjustable Wrench The NG conversion kit is supplied with this grill: Item Description Specification Quantity 1 NG Orifice, Main Burner φ1.44 4pcs 2 NG Orifice, Rotisserie burner φ1.
4. 7. After all the Propane orifices are removed from the grill place them in a safe spot away from your work area. This will ensure you do not re-install the Propane orifices. Using an approved thread sealant, replace the Main Burner Orifices with the NEW Natural Gas orifices supplied. Before Reinstalling the Main Burners make sure to close the air shutter on each burner half of what it is set for propane use.
INSTALLATION INSTALLING CLASSIC GRILL MODEL INTO A NON COMBUSTIBLE ISLAND ONLY. ALL DIMENSIONS ARE IN INCHES: CLASSIC A 25” B 9.25” C 17” D 8.75” E 3” F 17.25” G 24.25” H 24” min. I 20.5” J 5.5” min Ensure that the constructed island is well secured and the island is level in all directions. Place the grill into the cut out located in the island. Connect the gas line to the gas grill located on the right hand side of this grill.
LEAK TESTING GENERAL Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly being applied to the unit. Periodically check the whole system for leaks, or immediately check if the smell of gas is detected. 5. 6. 7. 8.
INSTALLER FINAL CHECK LIST At least 36” clearance maintained from combustible constructions to the sides and back of this grill. There is no unprotected combustible construction over the grill. All internal packaging removed. Burners are sitting properly on orifices. Knobs turn freely. The regulator & hose connected to grill is provided by the manufacturer (pre-set for 11.0” water column). Unit tested and free of leaks. User informed of gas supply shut off valve location.
FLAME CHARACTERISTICS: Check for proper burner flame characteristics. Each burner is adjusted prior to shipment; however, variations in the local gas supply may take subtle necessary adjustments. Burner flames should be blue and stable. There should be no excessive noise, or flame lifting. If any of these conditions exist please call your Dealer. If the flame is yellow, it indicates insufficient air. If the flame is noisy and tends to lift away from the burner, it indicates too much air.
OPERATION INSTRUCTIONS !!!CAUTION!!! 1. Clean your grill often. Failing to do so may cause a grease fire that may damage the grill. Please clean your grill frequently. 2. NEVER leave the grill unattended while using. 3. Do not use water to extinguish a grease fire, it may cause body injury. Turn knobs off and L.P. tank off in case grease fire occurs. 4. Grease fires cannot be put out by closing the lid. Turn off knobs and L.P. tank IMMEDIATELY if any grease fire occurs.
USING THE GRILL: Grilling requires high heat for searing and proper browning. Most foods are cooked at the “HI” heat setting for the entire cooking time. However, when grilling large pieces of meat or poultry, it may be necessary to turn the heat to a lower setting after the initial browning. This cooks the food through without burning the outside. Foods cooked for a long time or basted with a sugary marinade may need a lower heat setting near the end of the cooking time.
CARE & MAINTENANCE 1. 2. 3. MAINTENANCE Keep the grill area clear and free from combustible materials, gasoline and other flammable vapors and liquids. Keep the holes in the three sides of the cart clear and free from debris, thus ensure the flow of combustion and ventilation air is unobstructed. Visually check burner flames as following: a. Remove cooking grids and flame tamers b. Light burners. c.
TROUBLE SHOOTING SPIDER AND INSECT WARNING Spiders and insects can nest in the burners after storing, these nest can cause fires inside the tube or beneath the grill. This is very dangerous condition. So always clean the burners before use after storing. WHEN TO LOOK FOR SPIDERS Inspect the burners at least once a year or immediately in case any of the following conditions occur: 1. Yellow flame with insects burning smell. 2. Temperature can’t rise. 3. Heats unevenly. 4.
GRILLING TIPS 1. 2. 3. 4. 5. 6. The doneness of meat, whether rare, medium, or well done, is affected by the thickness to a large extent. The cooking time is affected by the kind of meat, the size and shape of the cut, the temperature of the meat when cooking begins, and the degree of doneness desired. Defrost meat in the refrigerator overnight. Don’t use a microwave, this always yields a juicier.
LIMITED WARRANTY MODEL NO.: PG-50403SRL Jackson Grills Inc. warrants the following materials and workmanship to be free of defects for as long as you own the grill. This covers the following components: main stainless steel outer hood, stainless steel cooking grills, stainless steel outer pedestal system, stainless steel handle, Stainless Steel Burners and Stainless Steel cross lighters.