TRADITIONAL SERIES RACK CONVEYOR DISHMACHINE TECHNICAL MANUAL INSTALLATION MANUAL FOR EXPORT UNITS SERVICE MANUAL FOR DOMESTIC UNITS TS-44 SERIES TSC-44 SERIES TS-44 TS-44GP TS-66 TS-66GP TSC-44 TSC-44GP TSC-66 TSC-66GP September 29, 2007 P/N 7610-002-98-29 (Revision C) Jackson MSC LLC. P.O. Box 1060 Barbourville, KY. 40906 (606) 523-9795 Fax: (606) 523-9196 www.jacksonmsc.
MANUFACTURERS WARRANTY ONE YEAR LIMITED PARTS & LABOR WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE YEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATE OF SHIPMENT FROM THE FACTORY.
STOP! PARE! ARRET! CALL 1-888-800-5672 TO REGISTER THIS PRODUCT! FAILURE TO DO SO WILL VOID THE WARRANTY! LLAME AL 1-888-800-5672 PARA REGISTRAR ESTE PRODUCTO! AL NO HACERLO LA GARANTIA SERA ANULADA! S.V.P.
REVISION/ PAGE REVISION DATE MADE APPLICABLE BY ECN A 11-19-2004 MAW 7202 B 03-17-2005 MAW 7253, 7272 6999 Added hose connections, curtain installation & detailed instruction pages. Updated limit switch actuators. Added 600V models. 7600, 7558, 7660, 7361, 7367, Added gas exhaust fan hookup schematic, updated electric exhaust fan schematic. Added wash tank thermostat replacement kit. Replaced rine drain weldment 5700-021-68-28 with 5700-00251-12. Added drain plumbing 5700-003-17-34.
NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL TS-44GP TS = Traditional Series of rack conveyors TSC = Traditional Series (water conserver) of rack conveyors 44 = 44” wide machine 66 = 66” wide machine No suffix = Electrically heated, hot water sanitizing machine GP = Gas heated, hot water sanitizing machine Jackson MSC LLC. provides technical support for all of the dishmachines detailed in this manual.
TABLE OF CONTENTS SECTION DESCRIPTION PAGE SPECIFICATION INFORMATION Operating Characteristics Electrical Requirements TS-44/TSC-44 Electrical Requirements TS-66/TSC-66 TS-44/TSC-44 Dimensions TS-66/TSC-66 Dimensions (Left to Right) TS-66/TSC-66 Dimensions (Right to Left) Dishtable Dimensions TS-44/TSC-44 & TS-66/TSC-66 Side Loader (Left to Right) Dimensions Side Loader (Right to Left) Dimensions Side Loader (Installed) Dimensions Scrap Trough Dimensions Typical Electric Booster Dimensions 2 3 3 4 7 9
TABLE OF CONTENTS Pawl Bar Assemblies TS/TSC-44 Rack Rail Assembly TS/TSC-66 Rack Rail Assemblies Drive Assembly Float Switch Components/Scrap Basket Assembly Miscellaneous Parts & Weldments Strainers Curtains/Tub Magnets Exhaust Fan Control Option/Table Limit Switches Side Loader Section: Loader Track Assemblies Pawl Bar Assemblies Pawl Bar Roller Bracket Assemby Vent Cowl Option Rinse Fill Option VI. VII.
SECTION 1: SPECIFICATION INFORMATION 1
SECTION 1: SPECIFICATION INFORMATION OPERATING CHARACTERISTICS RACKS PER HOUR: WATER TEMPERATURES: TS-44/TS-44GP TSC-44/TS-44GP TS-66/TS-66GP TSC-66/TSC-66GP 252 119 252 119 DISHES OR GLASSES PER HOUR: TS-44/TS-44GP TSC-44/TS-44GP TS-66/TS-66GP TSC-66/TSC-66GP 6300 2975 6300 2975 TS-44/TS-44GP WASH (MINIMUM) RINSE (MINIMUM) 160°F 180°F TSC-44/TSC-44GP WASH (MINIMUM) RINSE (MINIMUM) 160°F 180°F TS-66/TS-66GP PREWASH (RECOMMENDED) WASH (MINIMUM) RINSE (MINIMUM) 110-140°F 160°F 180°F TSC-66/TSC-66G
SECTION 1: SPECIFICATION INFORMATION ELECTRICAL REQUIREMENTS NOTE: Typical Electrical Circuit is based upon (1) 125% of the full amperage load of the machine and (2) typical fixedtrip circuit breaker sizes as listed in the NEC 2002 Edition. Local codes may require more stringent protection than what is displayed here. Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes.
SECTION 1: SPECIFICATION INFORMATION TS-44/TSC-44 DIMENSIONS LEFT TO RIGHT MODEL SHOWN. ON RIGHT TO LEFT MODELS, THE INCOMING WATER CONNECTION IS ON THE OPPOSITE END. 4-1/2" 6" C A 21" 44" TABLE TO TABLE Add 3” to overall width to take into account the conduit on the back of the machine.
SECTION 1: SPECIFICATION INFORMATION TS-44/TSC-44 DIMENSIONS (CONTINUED) LEGEND FOR TS-44/TSC-44/TS-44GP/TSC-44GP DIMENSIONS: A = 1/2” IPS incoming water connection, approximately 59-1/2” above the finished floor. Electric heat models only. B = 1/2” IPS incoming water connection, approximately 59-1/2” above the finished floor. Gas heat models only. C = Incoming electrical connection point, approximately 59-1/2” above the finished floor. Refer to machine data plate for electrical requirements.
SECTION 1: SPECIFICATION INFORMATION TS-44/TSC-44 DIMENSIONS (CONTINUED) WALL 4” HEIGHT WITH DOOR OPEN: 72" NOTES CONCERNING THE TS-44/TSC-44 DIMENSIONS: 1. All dimensions are +/- 1/2” in the vertical due to adjustment of the bullet feet. 2. A minimum of 4” spacing is required between the unit and the walls on all sides. 3. The maximum recommended distance between the unit and any external booster heater (electric or gas) is 20 feet. 4.
TS Series Conveyors Technical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A 7 4” WALL Add 3” to overall width to take into account the conduit on the back of the machine. 25” 21” 5 3/4” 61 1/4” 34” 10” 10” C 5” 29” 22” B D 66” TABLE TO TABLE 82” HEIGHT WITH THE DOOR OPEN IS 72".
SECTION 1: SPECIFICATION INFORMATION TS-66/TSC-66 (LEFT TO RIGHT) DIMENSIONS (CONTINUED) LEGEND FOR TS-66/TSC-66 (LEFT TO RIGHT) DIMENSIONS: A = Incoming electrical connection point, approximately 61-1/4” above the finished floor. Refer to machine data plate for electrical requirements. B = 1/2” IPS incoming water connection, approximately 61-1/4” above the finished floor. Electric heat models only. C = 1/2” IPS prewash incoming water connection, approximately 61-1/4” above the finished floor.
66” 53” 10” 8” A 3” D B 29 7/8” 22 ” 66” TABLE TO TABLE 82 ” C 5” 10” 34” 61 1/4” TS Series Conveyors Technical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A 9 4 1/2” WALL Add 3” to overall width to take into account the conduit on the back of the machine.
SECTION 1: SPECIFICATION INFORMATION TS-66/TSC-66 (RIGHT TO LEFT) DIMENSIONS LEGEND FOR TS-66/TSC-66 (RIGHT TO LEFT) DIMENSIONS: A = Incoming electrical connection point, approximately 61-1/4” above the finished floor. Refer to machine data plate for electrical requirements. B = 1/2” IPS incoming water connection, approximately 61-1/4” above the finished floor. Electric heat models only. C = 1/2” IPS prewash incoming water connection, approximately 61-1/4” above the finished floor.
SECTION 1: SPECIFICATION INFORMATION “C” 12 1/2” 8” 8” 25” 21” OPENING 10 1/2” TABLE TO TABLE 4 1/2” DISHTABLE DIMENSIONS 4” wide x 16” long vent connection in splash shields. Shipped with cover plate. If required a vent collar & damper is available at extra charge when ordered. Typical both ends. “B” 4” “A” PLAN VIEW 25” 2 1/8” 20 3/4” Load & unload tables to have identical flange detail.
SECTION 1: SPECIFICATION INFORMATION SIDE LOADER (LEFT TO RIGHT) DIMENSIONS 1/2” MINIMUM NOTE: ALL DIMENSIONS ARE TYPICAL. DISHTABLE USE SILICONE BETWEEN TABLE AND LIP OF SIDE LOADER TO PREVENT LEAKAGE. WALL OF SIDE LOADER 4 1/2” MINIMUM 1/2” 25” DISHWASHER 5” SECTION “A-A” 12 1/2” A 1” 8” or 15” depending on the width of the side loader. A 20 3/4” OPENING SPLASH SHIELD 1 1/2” TABLE ROLL VENT CONNECTION OPENING CONVEYOR DISHMACHINE 23” or 30” depending on the width of the side loader.
SECTION 1: SPECIFICATION INFORMATION SIDE LOADER (RIGHT TO LEFT) DIMENSIONS DISHTABLE 1/2” MINIMUM USE SILICONE BETWEEN TABLE AND LIP OF SIDE LOADER TO PREVENT LEAKAGE NOTE: ALL DIMENSIONS ARE TYPICAL. WALL OF SIDE LOADER 1/2” 25” DISHWASHER 5” SECTION “A-A” 4 1/2” MINIMUM 12 1/2” CENTER LINE DISHMACHINE VENT CONNECTION OPENING 1 1/2” TABLE ROLL SPLASH SHIELD 23” or 30” depending on the width of the side loader.
SECTION 1: SPECIFICATION INFORMATION SIDE LOADER (INSTALLED) DIMENSIONS 23” SIDE LOADER DIMENSIONS MODEL DIMENSIONS TS/TSC 44” TS/TSC 66” 75” 97” (Left to Right installation shown for reference.) 30” SIDE LOADER DIMENSIONS MODEL DIMENSIONS TS/TSC 44” TS/TSC 66” 82” 104” NOTE: ALL DIMENSIONS ARE TYPICAL. 10” 4” 34” 23” or 30” depending on the width of the side loader. Refer to chart above.
SECTION 1: SPECIFICATION INFORMATION SCRAP TROUGH DIMENSIONS NOTE: DIMENSIONS ARE TYPICAL FOR BOTH ENDS.
SECTION 1: SPECIFICATION INFORMATION TYPICAL ELECTRIC AND GAS BOOSTER DIMENSIONS Electric Booster Dimensions (Typical) 18” mm) 18" (457 6" (1526”mm) 301/ 2"30-1/2” (775 mm) 24” mm) 24" (610 OUTLET 3/4" NPT Coupling for Temperature/Pressure Relief Valve 18” 7 7/8" 7-7/8” (200 mm) 21/4 3311//44" (83 mm) 12” INLET 2” Electical connection from side or below 34 6” mm) 6" (152 / " NPT Nipple SIDE VIEW REAR VIEW 36" (914 mm) 36” PMG-200 20-3/4” Alternate TPRV Location Electrical 25-1/8” Gas Wate
SECTION 2: INSTALLATION & OPERATION INSTRUCTIONS 17
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. A damaged container is an indicator that there may be some damage to the machine. If there is damage to both the container and machine, do not throw away the container. The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new, undamaged condition.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS (CONTINUED) ELECTRICAL POWER CONNECTION: Electrical and grounding connections must comply with the applicable portions of the National Electrical Code ANSI/NFPA 70 (latest edition) and/or other electrical codes. Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the circuit. The dishmachine data plate is located on the right side and to the front of the machine.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS (CONTINUED) CHEMICAL FEEDER EQUIPMENT: Detergent may be introduced into the unit through the removal of the bulkhead plug in the rear of the tub and replacing it with the third party detergent injection fitting. Remove the bulkhead plug in the side of the tub to install the detergent concentration probe. For more information concerning detergent concerns, please refer to the page entitled “Detergent Control”.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS DELIMING OPERATIONS DELIMING OPERATIONS: In order to maintain the dishmachine at its optimum performance level, it will be required to remove lime and corrosion deposits on a frequent basis. A deliming solution should be available from your detergent supplier. Read and follow all instructions on the label of the deliming solution.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS CURTAIN INSTALLATION DIAGRAMS Please refer to the chart for placement of the curtains.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS SIDE LOADER INSTALLATION & OPERATION INSTRUCTIONS This accessory assists in the delivery of a full dish rack from the break down (scrapping) table to the dishmachine. It will convert the direction of travel 90°. Since the Side Loader is shipped mounted on the conveyor dishwasher there is no additional installation required for this option. As it is operated mechanically by the dishwasher it does not require any plumbing or electrical connections.
SECTION 2: INSTALLATION & OPERATION INSTRUCTIONS DISHMACHINE OPERATING INSTRUCTIONS PREPARATION: Before proceeding with the start-up of the unit, verify the following: 1. Close door(s) on dishmachine. 2. Close the drain valve(s). POWER UP: To energize the unit, turn on the power at the service breaker. The voltage should have been previously verified as being correct. If not, the voltage will have to be verified.
SECTION 2: INSTALLATION & OPERATION INSTRUCTIONS DETERGENT CONTROL Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate. Using detergent in the proper amount can become, in time, a source of substantial savings. A qualified water treatment specialist can tell you what is needed for maximum efficiency from your detergent, but you should still know some basics so you’ll understand what they are talking about.
SECTION 2: INSTALLATION & OPERATION INSTRUCTIONS STRIKER PLATE LIMIT SWITCH INSTALLTION INSTRUCTIONS Installation Instructions: 1. Wiring: The switch is wired common and normally open because of the hinge design. By interupting the line in series with the door switches, the dishmachine ceases to operate. Refer to the machine schematic for details on how to wire the switch. 1/3 RACK WIDTH INSTALL AT FAR END OF TABLE 2.
SECTION 3: PREVENTATIVE MAINTENANCE 27
SECTION 3: PREVENTATIVE MAINTENANCE PREVENTATIVE MAINTENANCE The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However, this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY.
SECTION 4: TROUBLESHOOTING 29
SECTION 4: TROUBLESHOOTING COMMON PROBLEMS WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service technician. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE. Problem: Nothing on dishmachine operates. The power switch is ON and the power indicator light is OFF. 1. Machine is not wired correctly to incoming power source. Have an electrician verify wiring.
SECTION 4: TROUBLESHOOTING COMMON PROBLEMS Problem: Racks go through the machine, but results are poor. 1. Verify that detergent is being dispensed into the machine at the appropriate quantities for the water volume. If not, get detergent to appropriate level and review results of washing ware. 2. Clogged strainers/scrap basket. Clean out strainers and scrap basket and replace. 3. Ware not being properly prescrapped. Review paragraph entitled ‘Ware Preparation” in Operating Instructions. 4.