Remote Head Monochrome CCD Camera CV-M536/538/539 Operation Manual (Rev.
CV-M536/538/539 DECLARATION OF CONFORMITY AS DEFINED BY THE COUNCIL DIRECTIVE 89/336/EEC EMC (ELECTROMAGNETIC COMPATIBILITY) WE HEREWITH DECLARE THAT THIS PRODUCT COMPLIES WITH THE FOLLOWING PROVISIONS APPLYING TO IT.
CV-M536/538/539 Table of Contents Table of Contents ....................................................................................................................................... 2 1. General ................................................................................................................................................ 3 2. Standard Composition ......................................................................................................................... 3 3.
CV-M536/538/539 1. General The model CV-M536 series is a new remote micro-head camera system featuring virtually identical performance and function of the popular CV-M50 standard machine vision camera. Precisely installed CCD imager (1/2") and miniature size (ø17mm) allows access to very contained spaces. The remote micro-head weights only 15g (0.031lbs) and can be separated up to 10m (32.8 feet) by cable.
CV-M536/538/539 3. Main Features • Miniature-sized remote head - ø17mm (0.67") • 1/2" Hyper HAD interline transfer CCD imager, 768(H) x 494(V) for EIA and 752(H) x 582(V) for CCIR • High resolution - horizontal 570 TV lines for EIA, 560 TV lines for CCIR • Excellent S/N - better than 56dB • High sensitivity - 0.
CV-M536/538/539 4. Locations and Functions 4-1. CCU 7 1 2 3 5 4 6 7 4-2. HEAD a) CV-M536 8 9 10 12 b) CV-M538/539 8 9 10 11 1 12 12P connector : To connect camera head with camera control unit (For Camera Head) 2 Video output connector : To output video VS1.0Vp-p (BNC connector) 3 SW1 switch : To set shutter speed and function modes 4 6-pin Multi connector : Output WEN/EEN signal and input external trigger pulse, etc.
CV-M536/538/539 5. Pin Assignment 5.1. 12-pin Multi-connector (DC-IN/SYNC.) Type: HR10A-10R-12PB (Hirose) male Seen from rear. Pin no. Signal Remarks 1 GND 2 +12 V DC input 3 GND 4 Video output Parallel with the BNC video output. Avoid double termination. 5 GND 6 HD input/output HD in as factory setting. *1) 7 VD input/output VD in as factory setting. *1) *2) 8 GND 9 NC 10 GND NC as factory setting. Pixel clock output.
CV-M536/538/539 6. Functions and Operations 6.1. Input/Output of HD/VD Signal 6.1.1. Input of External HD/VD Signal As factory setting the camera can be synchronized by external HD/VD signals. The signal level must be 4.0V p-p +/- 2.0V at the input with the 75 Ohm termination ON. To change to non-terminated input, see instructions in “7. Mode Setting”. If no ext. HD is connected, the camera will switch to the internal X-tal controlled HD. If no ext.
CV-M536/538/539 To use this mode Set: SW1-4 to ON for ext. trigger shutter SW1-5 to OFF for field accumulation SW1-6 to ON for non-interlaced SW1-1,2 and 3 to shutter speed Input: Ext. trigger to pin 5 on 6 pin multi connector. Ext. HD to pin 6 on 12-pin multi connector. (If used). 75 Ohm termination is done with SW2-1 (HD) and SW2-2 (etc.trigger) on PK8057 board. Refer to Timing Chart and Cautions below. Detailed switch and jumper setting is described in “7. Mode Setting”. For connections see “5.
CV-M536/538/539 CCIR (Non-interlaced / Field accumulation mode) Edge pre-select mode (for non-interlace only) CCIR : 1H = 64µs TRIG 1H 1H more TRIG in EXT HD INT HD INT VD 1.5H 7.5H 7.5H 6.5H 1.5H 7.5H EEN Exposure time 16.5H Exposure time 0.5H 0.5H WEN 9H 7.5H 10H 14H CCD out Effective pixels No.10 to 251 Video out 25H 287H 25H Blanking Effective video Blanking 6.3.2. Pulse Width Control Mode The pulse width control mode will only work in non-interlaced field accumulation mode.
CV-M536/538/539 Cautions in the Pulse Width Control Mode. 1. Pulse width control mode is effective only in non-interlaced field accumulation mode. 2. The exposure start may be delayed up to 1H max., when the falling edge of ext. trigger pulse is not synchronized with the falling edge of ext. HD signal. To avoid this 1H jitter and delay, the falling edge of the ext. trigger pulse should be synchronized within 4.4 µsec. to the HD pulse. It can be the ext. HD in or the Internal HD out.
CV-M536/538/539 6.3.3. Start/Stop Trigger Mode The Start /Stop trigger will work in 3 modes: 1. Interlaced with frame accumulation. 2. Interlaced with field accumulation. 3. Non-interlaced with field accumulation. The exposure time is controlled by the interval between the ext. trigger pulse and the ext. VD signal. The exposure starts at the first HD pulse after the falling edge of the ext. trigger, and stops at the rising edge of the VD pulse. The range can be within 1/77 to 1/10,000 sec.
CV-M536/538/539 Cautions in the Start/Stop Trigger Mode. 1. The input of ext. VD signal must be given continuously to synchronize with int. VD signal. It is not possible to input ext. VD signal randomly. 2. The exposure start may delay up to 1H max., when the falling edge of ext. trigger pulse is not synchronized with the falling edge of ext. HD signal. To avoid this 1H jitter and delay, the falling edge of the ext. trigger pulse should be synchronized within 4.4 µsec. to the HD pulse. It can be the ext.
CV-M536/538/539 6.3.4. Long Time Exposure Mode The Long time exposure will work in 3 modes: 1. Interlaced with field accumulation. 2. Interlaced with frame accumulation. 3. Non-interlaced with field accumulation. The exposure time is the interval between 2 ext. VD pulses sent to the camera VD input. Each ext. VD pulse will reset and restart the internal VD in the camera as for ext. HD/VD input. So the camera is synchronized to the external HD/VD supply after each VD input.
CV-M536/538/539 Cautions in the Long Time Exposure Mode. 1. Theoretical exposure time is as follows. EIA: 1/30 sec. to ∞. CCIR: 1/25 sec. to ∞. 2. It is recommended not to use exposure >2 sec. since visible dark-current noise may occur. 3. Ext. HD signal (4.0 Vp-p ± 2.0V at 75 Ohm terminated) has to be input continuously The falling edge of Int. HD signal and Ext. VD signal are phase-synchronized. 4. Timing of ext. VD signal in each accumulation mode has to be set, as described before.
CV-M536/538/539 7. Mode Setting Caution on Mode Setting. Before making any mode or jumper setting turn the power OFF. SHUTTER TRIGGER ACCUMM INTERLACE GAMMA GAIN 2 3 4 5 6 7 8 1/10,000 1/4500 1/2000 1/1000 1/500 ON 1 1/250 OFF OFF = < ON = > 1/100 SW1 1/60 (1/50) 7.1.1. SW1 Switch on the Rear Panel Factory settings for SW1 are with all 8 switches in OFF position.
CV-M536/538/539 7.1.4. Ext. Trigger Shutter Mode When trigger select SW1-4 is ON. The camera is in ext. trigger shutter mode. The SW1-1, SW1-2 and SW13 are for selecting the shutter speed. The range is from OFF to 1/10,000 second in 8 steps. For each external trigger pulse, the camera will make an exposure with the selected shutter speed. The shutter time setting is shown in “7.1.3. Table for Shutter Time”. 7.1.5. Trigger Select SW1-4 is will select the camera operation mode.
CV-M536/538/539 7.3. Jumper Settings Caution on Jumper Setting. Before making any mode or jumper setting turn the power OFF. Jumpers for mode setting are found on the boards PK8054 & PK8057. The following modes are available with jumper setting: Input/Output Mode of HD/VD signal. (HD/VD input is factory setting) Edge Pre-select Mode. (Factory setting) Pulse Width Control Mode Start/Stop Trigger Mode Long Time Exposure Mode Set the jumpers according to the list below in 7.3.1. and 7.3.2.
CV-M536/538/539 7.4. Location of SW2 and Jumpers Jumpers are shorted with a 0 Ohm resistor or by a soldering between the 2 points. To remove the solder tin from a jumper position, use a special tin remover such as de-soldering wick. 7.4.1. Board PK8054 Side B R127 7.4.2.
CV-M536/538/539 8. Adjustment of Video Signal Output Level When an alignment of a video output signal is required, remove the camera housing and adjust potentiometers VR3, VR4 and VR5 on the PK8056 board while measuring their levels at the video output connector. This adjustment should only be done in a setup with a standard TV test chart and controlled illumination. VR3: To adjust the gain level of AGC. (Factory setting: 700 mVp-p ± 30 mV) VR4: To adjust the white level.
CV-M536/538/539 9. External Appearance Unit : mm (inches) 9.1 CCU 6 50 (0.2) (1.97) 26 (1.02) 8-M3 50 81 12.7 (3.18) (0.5) 6 50 (0.2) (1.97) (1.02) 20 26 (0.79) (1.57) 40 (1.97) 5.1 ± 0.2 (in glass t=0.75) 4.8 ± 0.2 (in air) ø17(0.66) a) CV-M536 ø16.5(0.64) 9.2 HEAD Z X Y M15.5 x 0.5 21.5 11 13.5 14 (0.84) (0.43) (0.53)(0.55) 60 4.8 ± 0.2 (in air) ø17(0.66) 5.1 ± 0.2 (in glass t=0.75) ø16.5(0.64) (2.36) b) CV-M538/539 Z X Y M15.5 x 0.5 21.5 11 8.5 (0.
CV-M536/538/539 10. Specifications Scanning system CCD sensor Sensing area Effective pixels Elements in video output Cell size Resolution (horizontal) Resolution (vertical) Sensitivity on sensor S/N ratio Video output Gamma Gain Scanning Accumulation Synchronization HD sync. input/output VD sync.
CV-M536/538/539 11. Appendix 11.1. Precautions Personnel not trained in dealing with similar electronic devices should not service this camera. The camera contains components sensitive to electrostatic discharge. The handling of these devices should follow the requirements of electrostatic sensitive components. Do not attempt to disassemble this camera. Do not expose this camera to rain or moisture. Do not face this camera towards the sun, extreme bright light or light reflecting objects.
12. User’s Record Camera type: CV-M536/538/539 Scanning system: EIA/CCIR Revision: (Revision E) Serial No. ................. Users Mode Settings 2700-11096E E1 0201 Users Modifications JAI A·S, Denmark Produktionsvej 1, 2600 Glostrup Copenhagen, Denmark Phone +45 4457 8888 Fax +45 4491 8880 www.jai.com JAI Corporation, Japan German Industry Center 1-18-2 Hakusan, Midori-ku Yokohama, Kanagawa 226-0006, Japan Phone +81 45 933 5400 Fax +81 45 931 6142 www.jai-corp.co.jp JAI America, Inc.
