Instructions / Assembly

ManualsBrandsJeff Lewis ManualsBarn Doors42 in. x 84 in. Pacific Craftsman 3-Lite Clear Solid-Core MDF Barn Door with Sliding Door Hardware Kit

IMPORTANT: BEFORE YOU BEGIN

IF INSTALLING DIRECTLY INTO A NON-CONCRETE WALL, DO NOT ATTEMPT TO INSTALL THE RAIL SOLELY TO THE

DRYWALL OR ANY WALL SURFACE AS THIS MAY NOT SUPPORT THE WEIGHT OF THE RAIL AND MOUNTED DOOR.

THE RAIL MUST BE INSTALLED ONTO A PIECE OF SOLID WOOD BLOCKING (SOLD SEPARATELY) USING MOUNTING

SCREWS (ALSO SOLD SEPARATELY). ENSURE THE SOLID WOOD BLOCKING IS SECURED INTO THE STRUCTURAL

SURFACE. USE A STUD FINDER WHERE NECESSARY TO LOCATE STUDS AND SECURE SAFELY. TYPICAL SOLID WOOD

BLOCKING SHOULD BE 1" X 4" TO THE LENGTH OF THE RAIL.

NOTE, THE MAXIMUM THICKNESS OF THE DOOR MUST BE 1 3/8". IF INSTALLING WITH THE INTERNAL FLOOR-MOUNTED

DOOR GUIDE, THE DOOR MUST BE MORTISED 1/4" WIDE X 3/4" DEEP CENTRALLY. AN OPTIONAL WALL-MOUNTED DOOR

GUIDE AND FLOOR MOUNTED DOOR GUIDE HAVE ALSO BEEN PROVIDED FOR NON-MORTISED DOOR INSTALLATION.

BARN DOOR HARDWARE KIT

BD100K-07800

INSTALLATION GUIDE

renincorp.com • acmesystemsandhardware.com

Main Components

x2 Straight Strap

Tools Required

Tape Measure

Cordless Drill

Pencil

x1 Right Stopper

x5 Wall Spacer

x2 Anti-jump Block

x5 5/16 (8mm x 60mm)

Carriage Bolt

x5 5/16 (8mm x25mm)

Anchor

(Pre-mounted to

Carriage Bolt)

x5 5/16 (8mm x 90mm)

Wall Screw

x1 Rail

x1 Left Stopper

x1 Internal

Floor-Mounted

Door Guide

x2 #8 (4.2mm x 25mm)

Floor Screws

x2 1/4 (6mm)

Floor Anchor

x1 Optional

Wall-Mounted

Door Guide

x2 Optional

Floor-Mounted

Door Guide

1/4" Mortise Router Head

Speed Square

Required for Floor-Mounted

Door Guide Installation

Allen Key LevelPhillips Screwdriver Wrench

MKTD2954 Version 03

Summary of content (6 pages)

PAGE 1
BARN DOOR HARDWARE KIT BD100K-07800 INSTALLATION GUIDE Main Components x1 Rail x5 Wall Spacer x2 Anti-jump Block x2 Straight Strap x1 Right Stopper x1 Left Stopper x5 5/16 (8mm x 60mm) Carriage Bolt x5 5/16 (8mm x25mm) Anchor x5 5/16 (8mm x 90mm) Wall Screw x2 #8 (4.
PAGE 2
BARN DOOR HARDWARE KIT BD100K-07800 ASSEMBLY INSTRUCTIONS Step 1. Door Preparation Note, a second optional wall-mounted door guide has also been provided in this kit should you not wish to mortise your door. Mortise 1/4" wide x 3/4" deep groove centrally to the bottom of the door for use with the floor-mounted door guide. This will ensure smoothness of door travel side-to-side and will prevent the door from swinging in and out. 1/4" (6.
PAGE 3
BARN DOOR HARDWARE KIT BD100K-07800 ASSEMBLY INSTRUCTIONS Step 4. CONCRETE Wall Preparation 78 3/4" (2000mm) IF INSTALLING INTO DRYWALL – PLEASE PROCEED TO STEP 7. If installing with an opening for 80" standard door size, remove the top trim and cut the side trim horizontally along the height of the opening. Door Height + 1 3/4" Position the rail by measuring up from the door height (H) + 1 3/4" to the centre of the track. Also ensure a gap of 3/8" - 1/2" at the bottom.
PAGE 4
BARN DOOR HARDWARE KIT BD100K-07800 ASSEMBLY INSTRUCTIONS Step 7. DRYWALL Wall Preparation 78 3/4" (2000mm) When installing into drywall, a piece of 1" x 4" solid wood blocking is required to be mounted to the wall before proceeding with the rail installation. If installing with an opening for 80" standard door size, remove the top trim and cut the side trim horizontally along the height of the opening.
PAGE 5
BARN DOOR HARDWARE KIT BD100K-07800 ASSEMBLY INSTRUCTIONS Step 10. Hanging the Door 1 Place the assembled door onto the secured rail and tighten each anti-jump block. Ensure all parts are operating correctly by sliding the door side-to-side. 2 Step 11. Floor-Mounted Door Guide Installation Once the door is plumb, position the floor-mounted door guide inside the mortised door, line up close to the opening.
PAGE 6
BARN DOOR HARDWARE KIT BD100K-07800 ASSEMBLY INSTRUCTIONS Step 13. OPTIONAL Floor-Mounted Door Guide Installation Line up close to the opening, position both the floor-mounted door guides to allow the door to travel side-to-side on both sides of the door. Screw into place directly into the floor. 1" (25.4mm) 1/8" (4mm) x2 Floor-Mounted Bottom Guides x4 #8 5/8 Pan Head Phillips Screws Step 14. Stopper Installation Slide the door closed and to correct position of both stoppers.