Instructions / Assembly
INSTALLATION & FINISHING INSTRUCTIONS
for Interior & Exterior Wood Door Slabs
The information contained herein is provided solely for informational and/or educational purposes. JELD-WEN disclaims any and all liability associated with the use
and/or provision of this information. Any reliance upon the information or advice is at the risk of the party so relying. The information contained herein may be
changed from time to time without notication.
© 2010 JELD-WEN, inc. | JELD-WEN, the JW icon and Reliability for real life are trademarks or registered trademarks of JELD-WEN, inc., Oregon, USA.
storage & Handling
Improper storage, handling, nishing and installation of wood
doors may result in severe damage to the doors. Follow these
guidelines to help maintain the high-quality of the product.
1. Allow doors to acclimate for at least 24 hours to local conditions
before installation or nishing. Store doors at on a level
surface in a dry, well-ventilated building. Doors should be kept
at least 3 1/2" off the oor and should have protective coverings
under the bottom door and over the top. Covering should
protect doors from dirt, water and abuse, but allow for air
circulation under and around the stack. Avoid exposure to direct
sunlight.
2. Do not subject interior doors to extremes of heat and/or
humidity. Prolonged exposure may cause damage. Buildings
where humidity and temperature are controlled provide the
best storage facilities (recommended conditions 30%-50% RH
and 30°F to 90°F).
3. Do not install doors in buildings that have wet plaster or cement
unless they have been properly nished. Do not store doors in
buildings with excessive moisture content - HVAC systems should
be operating and balanced.
4. Doors should always be handled with clean hands or while
wearing clean gloves.
5. Doors should be lifted and carried when being moved, not
dragged across one another.
prepare door
1. Inspect slabs prior to hanging them on the job. Repair noticeable
marks or defects that may have occurred from improper storage
and handling.
2. Field touch-up is the responsibility of the installer and includes
lling of exposed nail or screw holes, renishing of raw surfaces
resulting from job tting, repair of job inicted scratches and
mars, and nal cleaning of nished surfaces.
3. When cleaning door surfaces, use a non-abrasive commercial
cleaner designed for cleaning wood door or paneling surfaces
that does not leave a lm residue that would build up or affect
the surface gloss of the door nish.
4. Before nishing, hang the door. Then remove to nish properly.
installation
1. The utility or structural strength of the doors must not be
impaired in tting to the opening, in applying hardware,
preparing for lights, louvers, plants-on or other detailing.
2. Use a minimum of two hinges for JELD-WEN 1 3/8" doors up to
80" in height, three hinges for all 1 3/4" doors and all doors up
to 84" in height and four hinges for doors over 84" up to 96" in
height.
3. Clearances between door edges and door frame should be a
minimum of 1/16" on the hinge edge. For latch edge and top
rail, the clearance should be 1/8" (+0", -1/16").
(10/10)
4. All hardware locations, preparations for hardware and methods
of hardware attachments must be appropriate for the specic
door construction. Templates for specic hardware preparation
are available from hardware manufacturers.
5. Pilot holes must be drilled for all screws that act as hardware
attachments. Screws that are threaded to the head are
preferable for fastening hardware to nonrated doors and are
required on re-rated doors.
finisHing
All six sides of the slab as well as cutouts for hardware must be
nished to ensure uniform moisture exposure and dimensional
control. Failure to nish as directed may result in denial of
warranty claims.
Basic Finishing Recommendations
Use only one manufacture's products and follow all •
manufacturer's instructions.
Stile and Rail panels can oat. Carefully realign with a wood •
block and hammer as necessary.
Certain species of wood contain chemicals that react •
unfavorably to some nishes or to foreign materials in the
nishing system. Where possible, test your nish prior to
application and eliminate the use of steel wool on bare wood,
rusty containers or any other contaminate.
Most nishes perform better if protected from sunlight and •
weathering. If door is exposed to direct sunlight, avoid dark
colored nishes. This will reduce the chance of warping,
veneer checking or sunburn.
Multiple light coats are better than one heavy coat. Be •
sure the door surface being nished is satisfactory in both
smoothness and color after each coat. Allow adequate drying
time between coats.
Doors with clear glass require special care. Finish should ow •
from wood slightly onto glass to prevent water leakage and
protect glazing putty.
Prepare to Finish
1. Door must be dry before nishing.
2. Remove all handling marks, raised grain, scuffs, burnishes and
other undesirable blemishes by block sanding all surfaces in a
horizontal position with 120, 150 or 180 grit sandpaper. To avoid
cross-grain scratches, sand with the grain.
3. After sanding, clean entire door with a cloth, removing all dust
and foreign debris. (Avoid caustic or abrasive materials.)
4. We recommend applying a pre stain conditioner prior to staining
to promote a uniform appearance and avoid sharp color
contrasts or a blotchy appearance.
5. Oil-based sealers or primer coats provide the best base coat for
nishing. If a water-based primer is used it should be an exterior
grade product. Note: Water-based coating on unnished wood
may cause veneer splits, highlight joints and raised wood grain,
and therefore should be avoided. If a water-based primer is
desired, please contact the nish supplier regarding the correct
application and use of these products.