Owner manual

INSTALLATION INSTRUCTIONS
for Aluminum Windows without Nailing Fin (JII031)
2
These instructions
specically address:
• Installation of a ush n
window into a masonry
wall.
• Installation of a nless
window into a masonry
or stud framed wall.
ROUGH OPENINGS
SAFETY AND HANDLING
SAFETY
• Read and fully understand ALL manufacturers’ instructions before
beginning.
• Do not work alone. Two or more people are required. Use safe lifting
techniques.
• Use caution when handling glass. Broken or cracked glass can cause
serious injury.
• Wear protective gear (e.g. safety glasses, gloves, ear protection, etc.).
• Operate hand/power tools safely and follow manufacturer’s operating
instructions.
• Use caution when working at elevated heights.
WINDOW AND MATERIALS HANDLING
• Make sure operable windows are closed and locked prior to
installation.
• Heed material manufacturers’ handling and application instructions.
• Protect adhesive surfaces from dirt, moisture, direct sunlight and
folding over onto themselves.
• Handle in vertical position; do not carry at or drag on oor.
• Do not put stress on joints, corners or frames.
• Store window in dry, well-ventilated area in vertical, leaning position
to allow air circulation; do not stack horizontally.
• Protect from exposure to direct sunlight during storage.
• Install only into vertical walls and when conditions and materials
are dry.
IF INJURY OCCURS, IMMEDIATELY SEEK MEDICAL ATTENTION!
NEEDED MATERIALS
Note! Follow all material manufacturers' instructions for proper use
and compatibility.
• #10 x 2 1/2" corrosion-resistant at head screws. Screws must
penetrate at least 1" into framing (or as required by local code)
• 3/16" x 2 1/2" self-tapping concrete screws for masonry applications
(or as required by local code)
• Sealant: We recommend OSI
®
QUAD
®
Max Sealant or equivalent. This
can be used in any application and can be painted or ordered in a
color matched product, if desired.
• Backer rod 1/8" larger than the widest portion of the gap (used in
conjunction with sealant bead).
• Non-compressible or water degradable shims
• Polyurethane low expansion Window and Door foam: We recommend
OSI
®
QUAD
®
Foam or equivalent).
• 4", 6", or 9" (as required by local code and window conguration)
wide self-adhesive ashing: We recommend OSI
®
QUAD
®
Butyl
Flashing Tape or equivalent.
• Spray adhesive/primer for self adhesive ashing. Such as Loctite
®
300
or equivalent
For installations into a masonry wall:
• Liquid applied ashing (Protecto Wrap LWM 200 or equivalent)
TOOLS
• Tape measure
• Utility knife
• Level (4' minimum
recommended)
• Screwdriver
• Putty knife
• Caulking gun
• Drill with bits
NEEDED MATERIALS AND TOOLS
MASONRY/BLOCK WALL CONSTRUCTION
Windows can be installed into a rough masonry opening with or
without a buck.
Without A Buck
The window will be attached directly to the concrete/masonry.
With Buck
This installation assumes
that a building professional
has already properly
fastened and sealed a
framework of studs (often
called a buck) to the
concrete/masonry wall.
If using a precast sill, the
buck will be installed only
on the head and jambs.
STUD FRAMED WALL CONSTRUCTION
The window will be
mounted inside of the
rough opening.
Masonry
Wall
Buck
Sheathed
Wall
Trimmer
Studs
Header
Sheathing
Sill
King
Stud
Cripple studs