Instructions / Assembly

3
NEEDED MATERIALS
Note! JELD-WEN exterior window and door products should be
installed in accordance with JELD-WEN’s recommended installation
and ashing directions, which are shipped with the products or can
be found on our website: www.jeld-wen.com. Note that alternative
installation methods and ashing systems may be utilized at the
installer’s or owner’s discretion and, in such situations the installation
should be done in accordance with the ashing manufacturer’s
instructions. Follow all material manufacturers’ instructions for
proper use and compatibility. When using ashing, spray adhesive/
primer, sealant and foam products, we recommend using the
same manufacturer and verifying compatibility. It is the End User’s
responsibility to determine if dissimilar materials are compatible to the
substrates in the application.
3/16" masonry screws (such as Tapcon
®
) for sill installation onto
concrete. Screws must penetrate at least 1-1/2" into substrate.
Non-compressible or non-water degradable shims.
Sill pan: It is best practice to use a pre-formed, rigid, positively
sloped, pvc pan that provides continuous support. We recommend
using SureSill
Sloped Sill Pan
, manufactured by SureSill
, Ltd. An
alternative would be a non-sloped pre-formed sill pan or one can
be fabricated on site from metal or vinyl sheet material with the
propertools.
Sealant: We recommend OSI
®
QUAD
®
Max Sealant or equivalent. This
can be used in any application and can be painted or ordered in a
color matched product, if desired.
Backer rod 1/8" larger than the widest portion of the gap (used in
conjunction with sealant bead).
Polyurethane low expansion Window and Door foam: We recommend
OSI
®
QUAD
®
Foam or equivalent).
4", 6", or 9" (as required by local code and window conguration)
wide self-adhered ashing: We recommend OSI
®
QUAD
®
Butyl Flash
Tape or equivalent.
Spray adhesive/primer for self-adhered ashing. Such as Loctite
®
300
or equivalent.
Drip cap if required because of door location and exposure. Doors
with an adequate overhang (see our Appropriate Protection
document at www.jeld-wen.com) may not need a drip cap. In addition
to sill pans, SureSill
also offers types of head ashing.
FOR INSTALLATIONS INTO A BUCK:
Liquid applied ashing (Protecto Wrap LWM 200 or equivalent).
INCLUDED PARTS - CONTINUED
ATTACHED TO PANELS
Hinge set (may include handle) - #10 x 1.5" screws
Flush bolt(s)
Multipoint locking hardware strikes
• Astragal
SHIPPED LOOSE
Head track
Sill track
Top and bottom intermediate
(4-wheel) carrier guide set with
hinge leaf (dependent upon
conguration)
Top and bottom intermediate
(2-wheel) carrier with hinge leaf
(dependent upon conguration)
Upper wall pivot - #6 x 1" screws
Lower wall pivot - #6 x 1" screws
Center wall pivot and housing
with screws - #10 x 1"
Sill track seal
Handle set (optional and/or
dependent upon conguration)
Lower pivot cover and screws -
#8 x 3/8"
Clad astragal cover (2) -
(dependent upon conguration)
Flush
Bolt
Center Wall Pivot
with Housing
Hinge
Set
Top Intermediate
Guide
Top
Directional Guide
Lower
Pivot Cover
Intermediate Carrier Set
(Four Wheel)
Directional Carrier Set
(Two Wheel)
Lower
Wall Pivot
Upper
Wall Pivot
ATTACHED TO PANELS
SHIPPED LOOSE
Head Track
Sill Track
Seal
MATERIALS AND TOOLS - CONTINUED
Handle
Center Pivot
Hinge Leaf
Sill Track
NEEDED TOOLS
Tape measure
Utility knife
Level (3' and 6' recommended)
• J-roller
Caulking gun
Vacuum for removing debris
from sill track
Drill and Impact driver (optional)
with bits
Spade bit (3/4" for center pivot)
Denatured alcohol (for installing
clad astragal covers)
Screwdrivers (small) for sill carrier
adjustment
14 mm open end wrench (panel
adjustment only)
Step Ladder (2)
ASSEMBLY AND INSTALLATION INSTRUCTIONS
for W-4500 Folding Door Systems (JII041)