Instructions / Assembly

3
1
2
INSPECT EXISTING JAMB
A
D
C
E
B
Installation Instructions
for Interior Door Slabs (JII110)
• Verify it is the correct product (size, color, design, handing, etc.).
If any of the above conditions represent a concern, do not install
the slab. Contact the supplier for recommendations.
• Remove shipping materials such as corner covers, shipping blocks
or pads.
• Inspect slab for cosmetic damage, squareness and warp.
Needed Tools
• Safety glasses
• Screwdrivers
• Pencil
• Chisel or router
• Drill with bits and hole saws
• Tape measure
• Level
• Finishing tools (paint brushes,
roller, spray equipment, masking
tape etc.)
• Circular saw (for trimming)
• Wood plane (for trimming
orbeveling)
• Hammer
• Punch
Needed Materials
NOTE: Follow all material manufacturer’s instructions for proper use
and compatibility.
• Hinges
• Wood screws: 3/4" minimum
through hinges into the slab and
frame; for solid core, premium
composite and stile and rail
doors, 1 - 2 1/2" through each of
the top two hinges into framing.
• Wood putty/spackle
• Lock set and template
• Finishing supplies
• Masking tape (for trimming)
• 150-280 grit sandpaper
REMOVE PACKAGING AND INSPECT SLAB
MATERIALS AND TOOLS
Verify Square, Level and Plumb
• Existing jamb should be
3/16" wider than the slab
and at least 3/8" taller.
There should be enough
distance between the
jamb edge and the stop
to accommodate the
thickness of the slab.
• Verify the existing jamb
is square. The (A) and (B)
measurements should
be the same. Maximum
allowable deviation from
square is 1/8".
• Verify the rough opening
is plumb (C, E and D).
The maximum allowable
deviation is 1/8".
• The opening oor or sill must be at and level (not be crowned or
sagged) (D).
• The face of the rough opening must be in a single plane (E) with less
than 1/8" twist from corner to corner.
• DO NOT install the slab unless the jamb meets the above conditions.
Professional assistance may be necessary to correct any problems
beforeinstallation.
For Retrot Installations
For retrot installations remove the old door and contact your local
waste management entities for proper disposal or recycling of products
beingremoved.