Instructions / Assembly

ManualsBrandsJELD-WEN ManualsBarn Doors36 in. x 80 in. DesignGlide Craftsman Stone Stained Smooth Molded Composite MDF Interior Barn Door Slab

NEEDED MATERIALS

• (1) 1 3/8" Solid Core Door Slab (NOT included, see page 2)

• Paint/stain/sandpaper for door and backer board (optional)

• Scrap Wood (optional, blocking for predrilling)

• Tape

• Black paint (optional, for resizing Rustic kit for custom

width door).

NEEDED TOOLS

• Drill

• 3/32" drill bit

• 1/8" drill bit

• 5/32" drill bit

• 3/16" drill bit

• 1/4" drill bit

• 1 1/4" Forstner bit (for optional

nger pull installation)

• (2) Clamps

• Level

• Stud nder

• Phillips head screw driver

• Adjustable wrench

• Safety glasses

• Pencil/Pen

• Calculator

• Miter saw with metal cutting

blade (optional, for resizing kit

for custom width door)

• Metal le (optional, for resizing

kit for custom width door)

PRECAUTIONS AND SAFETY

• Read and fully understand ALL manufacturer’s instructions before

beginning. Failure to follow proper installation and nishing

instructions may result in the denial of warranty claims for

operational performance problems.

• Kit contents are not to be resized outside of the limits on page 4.

Modifying the kit contents beyond this will result in the denial of

warranty claims.

• Do not work alone. Two or more people are required. Use safe

liftingtechniques.

• Wear protective gear (e.g. safety glasses, gloves, ear protection, etc.).

• Operate hand/power tools safely and follow manufacturer’s

operating instructions.

• If disturbing existing paint, take proper precautions if lead paint

is suspected (commonly used before 1979). Your regional EPA

(www.epa.gov/lead) or Consumer Product Safety Commission ofces

provide information regarding regulations and lead protection.

• WARNING: Drilling, sawing, sanding or machining wood products

generates wood dust, a substance known to the State of California to

cause cancer. Use a respirator or other safeguards to avoid inhaling

wood dust.

• Hand fasten & tighten all fasteners with appropriate tool.

• If door includes glass panels, ensure drilling for handle or nger pull

will not interfere with glass.

• Only one door can be hung onto a track.

MATERIALS AND DOOR HANDLING

• Allow doors to acclimate to local conditions for at least 24 hours

before nishing.

• Store door in dry, well-ventilated area.

• Do not drag the door slab on the oor.

• Protect from exposure to direct sunlight during storage.

IF INJURY OCCURS, IMMEDIATELY SEEK MEDICAL ATTENTION!

IMPORTANT INFORMATION

MATERIALS AND TOOLS

JELD-WEN DesignGlide Barn Door Hardware System

Installation

(JII-90003)

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Visit jeld-wen.com/product-support for installation and nishing

instructions and how-to videos.

Summary of content (16 pages)

PAGE 1
JELD-WEN DesignGlide Barn Door Hardware System Installation (JII-90003) IMPORTANT INFORMATION PRECAUTIONS AND SAFETY • Read and fully understand ALL manufacturer’s instructions before beginning. Failure to follow proper installation and finishing instructions may result in the denial of warranty claims for operational performance problems. • Kit contents are not to be resized outside of the limits on page 4. Modifying the kit contents beyond this will result in the denial of warranty claims.
PAGE 2
JELD-WEN DesignGlide Barn Door Hardware System Installation (JII-90003) SELECTING THE CORRECT SIZED DOOR FOR THE INSTALLATION DOOR SPECIFICATIONS DOOR WIDTH • Door being used for kit must have two top rails. • Door must weigh less than 120 lbs. The selected door should be no wider than the kit's rail width, but at least 6" wider than the opening width. STILE WIDTH DOOR HEIGHT The height of the door used with the kit is dependent on the opening height. Consult Table 1 for common opening sizes.
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JELD-WEN DesignGlide Barn Door Hardware System Installation (JII-90003) 21 BILL OF MATERIALS 2 10 15 20 19 18 1 14 7 9 5 6 4 12 11 3 24 22 11 3 23 OR 26 12 16 17 13 BACKER BOARD (1) 1 SOFT CLOSE TRACK (1) 2 RAIL (2) 3 LAG M8 X 90mm (5/6) TRIGGER ASSEMBLY (2) 4 SOFT CLOSE (2) 18 9 MODERN KIT PASSIVE END STOP (2) ALLEN WRENCH, 3mm (1) 5 10 WASHER, M8 (5/6) RUSTIC KIT HANGER (2) SOCKET HEAD, M4 X 35mm (4) 14 19 FLAT HEAD, #14 X 2 1/2" (4) WASHER, M6 (4) MODERN HANDLE (1)
PAGE 4
JELD-WEN DesignGlide Barn Door Hardware System Installation (JII-90003) STEP 1: DOOR HARDWARE INSTALLATION Predrill for handle. If the door design selected for this kit includes stiles, it is recommended that the handle is installed at the center of the stile. This can easily be achieved through the use of the rulers included on the Handle Drill Guide, on Page 12. Simply measure the stile width of the door, and fold the guide along the same measurement, shown in Figure 7.
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JELD-WEN DesignGlide Barn Door Hardware System Installation (JII-90003) STEP 2: SIZING RAIL AND PREDRILLING FOR END CAPS DesignGlide hardware is capable of being cut down 6" from the kit’s stock rail ③ length to support custom width doors. Kit Max Door Width Minimum Door Width 36" (72" track) 36" 30" 42" (84" track) 42" 36" Table 2. Minimum Door Width If you are using a door width that is smaller than the kit’s stock rail width, follow the steps below.
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JELD-WEN DesignGlide Barn Door Hardware System Installation (JII-90003) WALL STEP 3: TOP AND BOTTOM RAIL INSTALLATION 6. Fasten the rail to the bottom of the door with (2) #14 x 2 1/2" pan head screws ⑬. 7. Install the end caps into holes 1 and 6 using (2) #10 x 1" pan head screws ⑫. Top ⑫ ③ WALL Pan Head, #10 x 1" (2) Top Rail ⑬ WALL Pan Head, #14 x 2 1/2" (2) or Predrill top rail. 1. Align other rail ③ with the top of door, in the configuration shown in Figure 9. 2.
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JELD-WEN DesignGlide Barn Door Hardware System Installation (JII-90003) STEP 4: BACKER BOARD INSTALLATION Predrill backer board. 1. Clamp the track ② to the backer board ① , 1" above the bottom edge. 2. Predrill through the 3/8" holes using a 3/16" bit, through the backer board. ② 1" ① 1" Figure 13. Predrilling Backer Board Positioning backer board on wall. 1. The backer board ① offset is referenced from the inner surface of the opening that coincides with the closed position of the system.
PAGE 8
JELD-WEN DesignGlide Barn Door Hardware System Installation (JII-90003) STEP 5: TRACK INSTALLATION Install soft close to track. 1. Align the soft closes ⑱ on the track as shown in Figure 16, with movable catches cocked towards the center of the track. 2. Verify plastic spacers are inserted into ends of soft close mechanisms, aligned with fastening holes. 3. Fasten the soft close to the track using the supplied M4 x 35mm socket cap screws ⑲, M6 washers ⑳ and M4 locking nuts . 4.
PAGE 9
JELD-WEN DesignGlide Barn Door Hardware System Installation (JII-90003) STEP 7: HANGING BARN DOOR Hang barn door on track. 1. Using two people, lift the door vertically and place the bottom rail over the floor guide A . 2. Keeping the bottom rail over the floor guide ⑯, lift the door vertically and place hangers on the track B . B B A A Figure 20.
PAGE 10
JELD-WEN DesignGlide Barn Door Hardware System Installation (JII-90003) STEP 8: HANDLE AND OPTIONAL FINGER PULL INSTALLATION RUSTIC KIT MODERN KIT Install the Rustic handle. 1. Secure Rustic handle in place with (4) #8 x 3/4" flat head screws Flat Head, #8 x 3/4" (4) Figure 21. Rustic Handle Installation 2. (Optional) Press finger pull 10 into predrilled hole. . Install the Modern handle. 1. Secure Modern handle using (2) M6 x 55mm button head screws with supplied 4mm Allen wrench .
PAGE 11
JELD-WEN DesignGlide Barn Door Hardware System Installation (JII-90003) STEP 9: INSTALL AND ADJUST SOFT CLOSE Attach soft close triggers. 1. Tighten anti-jump rods into the trigger assemblies ⑨ using supplied 3mm Allen wrench ⑩. 2. Slide door to center of track. 3. Slide triggers onto rail using the measurements/formulas in Table 5 as guidelines. a. Measurement 'A' is taken from edge closest to handle, as shown in Figure 24. b. Measurement 'B' is taken from the opposite edge of 'A'. 4.
PAGE 12
PAGE 13
Handle Drill Guide A B 8 1/2" 2 3 (A): For Rustic Handle Predrill with 1/8" bit 5/8" deep 1 (B): Fold guide at stile width -orIf door does not contain stiles, fold at 8" 5 1/8" For Modern Handle Predrill with 1/4" bit through door 1" A 4 1" 30 1/2" from bottom of page to bottom of door 5 6 7 12 1 2 3 4 5 6 7 8 30 1/2" from bottom of page to bottom of door 8
PAGE 14
PAGE 15
Finger Pull Drill Guide ger Pul Fin l Predrill with 1 1/4" Forstner bit 5/8" deep Bend around edge of door 13 1" 30 1/2" from bottom of page to bottom of door ger Pul Fin l 1" 30 1/2" from bottom of page to bottom of door
PAGE 16