Full Product Manual

12/26/18
Product Guide
Interior and Exterior Doors (JPG013)
5
WEATHERSTRIP REPLACEMENT - CONTINUED
GLASS INSERT REPLACEMENT
Install New Glass Insert
NOTE: The exterior frame is attached to the glass and does not
have holes; the interior frame has screw holes.
1. Remove packaging materials from the new insert. If shipping screws
are holding the unit together, separate the interior and exterior
frames by loosening screws. Leave the screws in the interior frame
and set aside. Additional screws are provided to complete assembly.
2. Place the lower portion
of the exterior frame
and glass on the lower
edge of the door
opening. Horizontally
center the frame and
glass into the opening
and tilt up until the
frame is ush against
the door.
3. Position the interior
frame in the opening
using the press t
alignment pins located
on the frame.
4. Secure the frame halves
together by driving
the screws through
the interior frame and
into the exterior frame
with a Phillips head
screwdriver until snug.
Power drivers can be
used on the lowest
torque setting. Screws must then be checked with a hand screwdriver.
5. Finishing instructions are provided on the label attached to the door
glass. Please read this BEFORE removing the label.
6. Insert the provided screw hole plugs over all exposed screw heads.
7. Clean glass with mild soap and water.
Remove Old Glass Insert
NOTE: Handling glass can be dangerous. Glass inserts can be
heavy and awkward. Use additional help and always wear
protectiveclothing.
1. If the old insert has
screw plugs over the
screw heads in the
interior frame, drive a
drywall screw into the
screw plug until it is
loose from the hole.
Remove all remaining
screw plugs in the
samemanner.
2. Support the glass insert
while removing screws
to keep it from falling.
Remove the screws
from the interior frame
from the bottom up.
3. When all the screws
are removed, slide the
edge of a putty knife
between a top corner
of the interior frame
and door. Work around
the entire perimeter
until the interior frame
isloose.
4. Repeat this procedure around the exterior frame. Remove the glass
insert and set aside in a safe location.
5. Clean both sides of the door where the new glass insert will contact
the panel with a clean rag dampened with paint thinner. Remove all
the old weatherstrip and then wipe again with a clean rag.
Astragal Weatherstrip
1. Open active door all
theway.
2. Locate the accessible
weatherstrip.
3. Grip weatherstrip and
gently pull out of kerf.
4. Cut new weatherstrip
tolength.
5. Work the attachment
barb into the kerf from
one end to theother.
Foam Wedges
The foam wedges are used
to complete the weatherstrip
seal, at each bottom corner
of the operating door slab(s).
Doors are provided with one
of two types of wedges. One
has an up-turned L-shaped
leg and the other doesn’t
(shown). Contact us for the
appropriate replacement. For
both types, the thin edge
faces the edge of the door
as it swings closed. Apply a
bead of sealant (remove old
sealant rst if necessary) at the
intersection of the jambs, brickmoulds, thresholds and oor as shown.
Sealant
Wedge
Threshold
Astragal
weatherstrip
Active
Passive