- - - - - - - - -- -- --- - ------- ..JET EQUIPMENT & TOOLS OPERATOR'S MANUAL HBS-916W & 1018W Bandsaws j-- . . p JET EQUIPMENT &.TOOLS, INC. P.O. BOX 1349 A WMH Company www.jettools.com Auburn, WA 98071-1349 e-mail jet@jettools.
Important Information 1-YEAR JET offers a one-year limited warranty on this product LIMITED WARRANTY REPLACEMENT PARTS Replacement parts for this tool are available directly form JET Equipment & Tools. To place an order, call 1-800-274-6848. Please have the following information ready: 1. Visa, MasterCard, or Discover Card number 2. Expiration date 3. Part number listed within this manual 4. Shipping address other than a Post Office box.
it WARNING . Read and understand the entire instruction manual before attempting assembly or operation. . . . . . . . . . All JET bandsaws are designed and intended for use by properly trained and experienced personnel only. If you are not familiar with the proper and safe operation of a bandsaw, do not use until proper training and knowledge have been obtained. . Give your work undivided attention.
HBS-916W Specifications: StockNumber HBS-1018W 414468 ""'" ..414473 Capacity: Round at 900 Round at 450 Rectangle at 900 9" 7-3/4" 2"x16" - 9"x14" Rectangle at 450 Blade Size Blade Wheel Diameter Blade Wheel Speed Motor(TEFC) 9"x7-3/4" 1"xO.032"x119-1I2" 13" 82,132,170,235 SFPM 1-1I2 HP ,1 Ph 115/230V 10" 8-1/2" Prewired 115V Lowered Raised Bed Height ..0...41 " Height """"""""'''''''''''''''''''''''''''''' ".. """""'''' ..'"'' 65"... Height 0" 2" x 18" - 10" x 15" 10" x 8-112" 1.
Uncrating and Cleanup Note: Read and understand the entire manual before attempting setup or operation. 1. Finish uncrating the saw and inspect for damage. Should any have occurred, contact your local distributor. 2. Remove all bolts attaching machine to shipping base. 3. Leave packing material between vice clamps and saw head intact until bandsaw has been lifted to its final position. 4. Clean all rust protected surfaces with kerosene or diesel oil to remove protective coating.
3. Remove shaft (A- Fig. 2) from the motor mount bracket. 4. Carefully lift motor and line up holes in the motor mounting plate and the motor bracket. 5. Slide motor support shaft into motor mount bracket to hold the motor in place. 6. Fasten shaft with nut and washer. 7. Loosen strain relief nut on the motor junction box. Remove the junction box cover. Insert wire through strain relief and wire to the terminal strip using the diagram on the junction box cover.
Electrical Connections it WARNING All electrical connections must be done by a qualified electrician! Failure to comply may result in serious injury! it WARNING Disconnect machine from the power source before changing any voltage components! Failure to comply may cause serious injury! The HBS-916W bandsaw is rated at 115/230V, 1Ph. and is prewired 115 volt from the factory. The HBS1018Wis rated at 230V, 1Ph. only. Confirm power available at the saw's location is the same as the saw is wired.
E. Cutting Pressure Control (E) - turn clockwise to decrease cutting pressure. Turn counterclockwise to increase cutting pressure. F. Hydraulic On-Off Valve (F) - turns hydraulic cylinder on and off. Prior to Operation 1. Check blade tooth direction matches diagram on blade guides. 2. Check to see that blade is properly seated on wheels after applying correct tension (approximately 25,000 Ibs.). 3. Set blade holder guides for approximately .003" to .005" clearance between the guides and blade. 4.
Adjusting Vise Square to the Blade 1. Disconnect the machine from the power source. 2. Place a machinist's square on the table against the blade and the vise. The square should lie along the entire length of the vise and blade without a gap. 3. If adjustment is necessary, loosen bolts holding the vise and adjust vise so square lines up properly. Tighten bolts. 4. Connect machine to the power source. Changing Blade Speeds it.
Adjusting Feed Rate Rate of feed is adjusted by turning the cutting pressure control knob on the control panel. Rate of feed is important to bandsaw performance; excessive pressure may break the blade or stall the saw. Insufficient pressure rapidly dulls the blade. Material chips or shavings are the best indicator of proper speed and pressure. The ideal chip is thin, tightly curled, and warm to the touch. Chips that range from golden brown to black indicate excessive force.
blades are sharp to the skin! Use extra caution handling bandsaw blades! 7. Install new blade making sure teeth are pointed downward in the proper cutting direction. If necessary, turn blade inside out. 8. Position blade on band wheels and tighten just enough to hold blade on wheels. Make sure back of blade rests lightly against the wheel flange of both wheels. Twist blade slightly to allow it to slip into guides. 9. Tension blade to approximately 25,000 Ibs.
1. 2. Disconnect machine from the power source. Raise saw arm to its highest position and close cutting pressure control valve to hold saw arm in place. 3. Locate tracking adjustment plate on the back side of the driven blade wheel. 4. Loosen the three bolts (A - Fig. 8) located on the top of the tracking nuts. 5. Tracking adjustment is accomplished by either loosening or tightening three adjusting nuts (B - Fig. 8). 6.
4. Tighten two hex socket cap screws (A). 5. Repeat for other blade guide assembly. 6. Connect machine to power source. Guide Roller Adjustment 1. Disconnect machine from the power source. 2. Loosen blade guides (A - Fig. 10) by loosening screws (B). Slide blade guides away from blade. 3. Loosen locking screws (C) by using a hex wrench. 4. Adjust the eccentric bushings with a combination wrench until the ball bearings are snug to the blade.
1. Place one end of a fish-type scale under the blade tension handle and lift the saw with the other end. The scale should indicate approximately 18-20 Ibs. for the HBS-916W. For the HBS-1018W, it should indicate 22-24 Ibs. 2. Adjust tension to approximately 18-20 Ibs.(or 22-24 Ibs.) by turning the adjustable C-bolt found at the end of the coil spring on the rear of the bandsaw. 3. Connect the machine to the power source. Vise Adjustment To position the moveable vise jaw: 1.
To check level of gear box lubricant, place saw arm in down position and allow a few minutes to pass so that oil drains down. Check level in sight glass on side of gear casing. Correct level is the dot in the middle of sight glass. To change gear box lubricant: 1. Disconnect machine from the power source. 2. Open drain plug and allow lubricant to drain completely. Drain plug may be found on lower front of gear case under right wheel cover. Remove drain plug with a hex wrench. 3. Replace drain plug. 4.
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Parts List for the HBS-916W/-1018W Bandsaws Index No. Part No. 1 2 3 4 5 6 8 9 9-1 HBS916W-01 HBS916W-01A HBS1018W-01 HBS1018W-01A TS-1492071 TS-1540081 HBS916W-CP TS-1531051. TS-1551061 HBS916W-08 HBS916W-09 TS-1491041 9-2 TS-1540071...
34 35 36 37 38 39 39-1 39-2 40 41 42 43 43-1 44 44-1 45 47 48 49 50 50-1 51 52 52-1 53 53-1 53-2 54 55 56 57 58 59 60 TS-1540081 TS-1550081 TS-1492041 HBS916W-37 HBS916W-38 TS-1490041 TS-1551081 TS-1550061 HBS916W-40 HBS1018W-40 " HBS916W-41 TS-1550061 TS-1490031 ,TS-1551081 TS-1482021 TS-1441041 HBS916W-45 HBS916W-47 .." " HBS1018W-47A HBS916W-48 HBS916W-49 TS-1491041 TS-1540071 HBS916W-51 HBS1018W-51 HBS916W-52 HBS916W-52-1 HBS916W-53 HBS1018W-53 TS-1551071 TS-1491041 TS-1492051 , " ".
71 72 Electrical Panel Cover (SIN 8081109 and higher HBS-916W) Electrical Panel Cover (SIN 808719 and higher HBS-1018W) Fuse Block Fuse 3A .. .. , Magnetic Switch Magnetic Switch Contactor (main motor) HBS916W-70A HBS916W-70A HBS916W-71 HBS916W-71A HBS916W-72B HBS1018W-72 HBS916W-72-1 85 HBS916W-72A-1 HBS916W-72A-2 HBS916W-73A HBS1 018W-73 HBS916W-7 4 HBS916W-75 TS-1534051 TS-1482021 TS-1551 041 TS-1550041 HBS916W-78 TS-1503011 HBS1018W-79A HBS916W-80 HBS1018W-80A TS-1550041 HBS916W-82 .
100-2... TS-1551 061 101 HBS916W-1 01 .. 101-1 ... HBS916W-1 01-1 102 """ HBS916W-1 02 102-1 ...TS-1550081 102-2... TS-1540081 103 TS-1492021 Lock Washer Hose Hose """"""""""""""""""""""""""" Support Shaft Washer "'''''''''''''''''''''''''''''''''''''''''''''''''''''''''' Hex Nut Hex Cap BoiL 104 HBS916W-104 MotorMountBracket 105 HBS916W-1 05 HBS1 018W-1 05A Column...
128 TS-1551061.. 129 TS-1504091 130 TS-1503071 130-1 ...TS-1550041 131 HBS916W-131 132 TS-1504081 TS-1504081 133 TS-1551081 TS-1551081 133-1 ...TS-1550081... . TS-1550081... 134 135 136 137 138 Lock Washer....
160-1 ... HBS916W-160-1 160-2 ...TS-1551 041 160-3... TS-1482021 Clamp Lock Washer Hex Cap Bolt 161 162 163 164 HBS916W-161A HBS916W-162 HBS916W-163 ""'''''''''''''' HBS916W-164 Power Indicator Light Start Switch Stop Switch Pump Switch 165 HBS916W-165S HBS916W-165S-1 HBS916W-165S-1-K HBS916W-165S-K 166 HBS916W-166 166-1 ...HBS916W-166-1 168 HBS916W-168 169 HBS916W-169 ..
208 HBS916W-208 213 TS-1550071 214 HBS1018W-214 215 ...". HBS916W-215 .. HBS1018W-215 216 TS-1504051 217 HBS916W-217 218 HBS916W-218 219 HBS916W-219 HBS1018W-219 220 HBS916W-220 HBS1018W-220 221 HBS916W-221 Hose Washer Clamp Cu Connector Cu Connector Hex SocketCap Screw SlideBracket LeadScrewBracket Rack Block Rack Block. Rack Rack.
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Parts List For The Gear Speed Reducing Box Assembly Index Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 No. HBS916W-94-01 HBS916W-94-02 HBS916W-94-03 HBS916W-94-04 HBS916W-94-05 HBS916W-94-06 HBS916W-94-07 HBS916W-94-08 HBS916W-94-09 HBS916W-94-10 HBS916W-94-11 HBS916W-94-12 HBS916W-94-13 HBS916W-94-14 HBS916W-94-15 HBS916W-94-16 HBS~16W-94-17 HBS916W-94-18 HBS916W-94-19 HBS916W-94-20 HBS916W-94-21 HBS916W-94-22 HBS916W-94-23.. Description OIL .
1PH Electrical Schematic for the HBS-916W R STOP Selec-Sw Pump AC 110/220V 5 0 s 4 0 L 6 220V Electrical Panel Layout 0 4-1 T U, v, W, U, v, W, at~1 2 3 4 51 0 R S 0 1 15V 11 5V 230V R 230 0 115 , i m 6 R S 2 TR 11OV/220V 0 0 0 0 6 S U2V2 5 U, V, 0 24 4
1PH Electrical Schematic R for the HBS-1 a 18W STOP Selec-Sw Pump AC 1~ 220V 2 110V 0 s a L 4 6 220V Electrical Panel Layout 0 Lt-i T U, V, w, U, v, W, 0tt1 2 3 4 51 0 R S 0 11 5V 230V R 230 0 11 5 0 0 0 0 6 s u. v.