Use and Care Manual
Table Of Contents
- L-100 Series Hand Chain Hoists
- 1.0 IMPORTANT SAFETY INSTRUCTIONS
- 2.0 Table of Contents
- 3.0 Introduction
- 4.0 Specifications
- 5.0 Using the Chain Hoist
- 6.0 Hand Chain – Cutting and Installing
- 7.0 Load Chain and Bottom Hook
- 7.1 Load Chain Inspection (all models)
- 7.2 Load Chain Removal (all models)
- 7.3 Attaching Load Chain to Load Chain Sprocket (all models)
- 7.4 Load Chain and Bottom Hook Installation
- 7.5 Chain Installation: 0.5- to 2-Ton Hoists
- 7.6 Chain Installation: 3- to 5-Ton Hoists
- 7.7 Chain Installation: 10- to 20-Ton Hoists
- 8.0 Overload Protection
- 9.0 Inspection and Maintenance
- 10.0 Load Limits
- 11.0 Troubleshooting JET® Manual Chain Hoists
- 12.0 Timing Marks for Gear Replacement
- 13.0 Replacement Parts
- 13.1.1 L-100 Chain Hoist Parts Breakdown
- 13.1.2 Parts List: L100-25 Chain Hoist (0.25 Ton)
- 13.1.3 Parts List: L100-50 Chain Hoist (0.5 Ton)
- 13.1.4 Parts List – L100-100 Chain Hoist (1 Ton)
- 13.1.5 Parts List – L100-150 Chain Hoist (1.5 Ton)
- 13.1.6 Parts List – L100-200 Chain Hoist (2 Ton)
- 13.1.7 Parts List – L100-300 Chain Hoist (3.0 Ton)
- 13.1.8 Parts List – L100-500 Chain Hoist (5 Ton)
- 13.1.9 Parts List – L100-1000 Chain Hoist (10 Ton)
- 13.1.10 Parts List – L100-1500 Chain Hoist (15 Ton)
- 13.1.11 Parts List – L100-2000 Chain Hoist (20 Ton)
- 14.0 Warranty and Service
12
9.0 Inspection and
Maintenance
Read and follow ANSI Inspection and
Maintenance Instructions. Know the meaning of
Frequent Inspection, Periodic Inspection,
Normal Service, Heavy Service, and Severe
Service. It is the customer’s responsibility to
understand and follow all ANSI and JET
inspection and maintenance instructions.
All repairs and adjustments
are to be performed by trained and
experienced personnel using procedures
that are approved for the hoist system being
serviced. Failure to comply may cause
serious injury.
All safety related deficiencies
discovered in the inspection are to be
corrected before the hoist is to be placed
back into service. Failure to comply may
cause serious injury.
Check for internal damage
whenever external damage has occurred.
Failure to comply may cause serious injury.
1. Clean hoist after each use and oil lightly.
NOTE: Do not get oil on brake system.
2. Do not drop or drag the hoist.
3. Store the hoist in a clean and dry
environment.
4. While not mandatory, periodically oiling the
chain with SAE 30 oil will increase its life.
5. Leave all repairs and adjustments of internal
parts to qualified repair personnel.
6. Inspect the load chain and the lower hook
after lifting a maximum weight load.
7. This hoist uses special alloy hoisting chain
and does not interchange with any other
manufacturer. All replacement chain must
be purchased from your JET distributor or
from JET directly by calling 800-274-6848.
8. Check and inspect the brake system
frequently.
9. Annually, the hoist should be disassembled,
inspected, and cleaned by trained and
experienced personnel only. Contact a JET
authorized service center by calling your
dealer or visiting our web site at
jettools.com.
10. After servicing, test the hoist with no load,
then test the hoist with a load.