Use and Care Manual
Table Of Contents
- L-100 Series Hand Chain Hoists
- 1.0 IMPORTANT SAFETY INSTRUCTIONS
- 2.0 Table of Contents
- 3.0 Introduction
- 4.0 Specifications
- 5.0 Using the Chain Hoist
- 6.0 Hand Chain – Cutting and Installing
- 7.0 Load Chain and Bottom Hook
- 7.1 Load Chain Inspection (all models)
- 7.2 Load Chain Removal (all models)
- 7.3 Attaching Load Chain to Load Chain Sprocket (all models)
- 7.4 Load Chain and Bottom Hook Installation
- 7.5 Chain Installation: 0.5- to 2-Ton Hoists
- 7.6 Chain Installation: 3- to 5-Ton Hoists
- 7.7 Chain Installation: 10- to 20-Ton Hoists
- 8.0 Overload Protection
- 9.0 Inspection and Maintenance
- 10.0 Load Limits
- 11.0 Troubleshooting JET® Manual Chain Hoists
- 12.0 Timing Marks for Gear Replacement
- 13.0 Replacement Parts
- 13.1.1 L-100 Chain Hoist Parts Breakdown
- 13.1.2 Parts List: L100-25 Chain Hoist (0.25 Ton)
- 13.1.3 Parts List: L100-50 Chain Hoist (0.5 Ton)
- 13.1.4 Parts List – L100-100 Chain Hoist (1 Ton)
- 13.1.5 Parts List – L100-150 Chain Hoist (1.5 Ton)
- 13.1.6 Parts List – L100-200 Chain Hoist (2 Ton)
- 13.1.7 Parts List – L100-300 Chain Hoist (3.0 Ton)
- 13.1.8 Parts List – L100-500 Chain Hoist (5 Ton)
- 13.1.9 Parts List – L100-1000 Chain Hoist (10 Ton)
- 13.1.10 Parts List – L100-1500 Chain Hoist (15 Ton)
- 13.1.11 Parts List – L100-2000 Chain Hoist (20 Ton)
- 14.0 Warranty and Service
18
Parts List: L100-25 Chain Hoist (0.25 Ton)
Index No. Part No. Description Size Qty
22 .............. L100-25-22 ................ Gear Side Plate Assembly ....................................... ...................................... 1
.................. .................................. Gear Side Plate ....................................................... ...................................... 1
.................. .................................. Bushing .................................................................... ...................................... 2
.................. .................................. Double Seal Ball Bearing ......................................... d25xD42x9 mm ............. 1
23 .............. L100-25-23 ................ Load Gear ................................................................ ...................................... 1
24 .............. L100-25-24-1 ............. Drive Shaft ............................................................... ...................................... 1
25 .............. L100-25-25G ............. Gear Case Assembly ............................................... ...................................... 1
.................. .................................. Gear Case ............................................................... ...................................... 1
.................. .................................. Bushing .................................................................... ...................................... 2
.................. .................................. Double Seal Ball Bearing ......................................... d10xD22x6 mm ............. 1
26 .............. F002114 .................... Lock Washer (Black Oxide) ..................................... M8 ................................. 3
26A ............ F002114 .................... Lock Washer (Black Oxide) ..................................... M8 ................................. 3
27 .............. F001753 .................... Lock Nut (Black Oxide) ............................................ M6 ................................. 3
27A ............ F001753 .................... Lock Nut (Black Oxide) ............................................ M6 ................................. 3
28 .............. L100-25-28 ................ Rivet......................................................................... 2x4 mm ......................... 4
29 .............. LM000013 ................. Name Plate, L100-25 ............................................... ...................................... 1
29 .............. LM000014 ................. Name Plate, L100-25 with overload ........................ ...................................... 1
30 .............. L100-25-30 ................ Spur Gear Assembly................................................ ...................................... 2
.................. .................................. Spur Gear ................................................................ ...................................... 2
.................. .................................. Pinion Gear .............................................................. ...................................... 2
31 .............. L100-25-31 ................ Load Sheave ........................................................... ...................................... 1
31A ............ L100-25-31A ............. C-Clip ....................................................................... 6.3x2 mm ...................... 1
31B ............ L100-25-31B ............. Needle Bearing HK1412 .......................................... d12xD16x8 mm ............. 1
32 .............. L100-25-32 ................ Guide Roller ............................................................. ...................................... 2
33 .............. L100-25-33 ................ Stripper .................................................................... ...................................... 1
34 .............. L100-25-34 ................ Chain Anchor Plate .................................................. ...................................... 1
35 .............. L100-25-35 ................ Chain Anchor Pin ..................................................... ...................................... 1
36 .............. L100-25-36 ................ Split Pin.................................................................... 2x12 mm ....................... 1
37 .............. L100-25-37 ................ Load Chain – specify length .................................... 4x12 mm ....................... 1
47 .............. L100-25-47 ................ Snap Ring ................................................................ 18 mm ........................... 1
48 .............. L100-25-48G ............. Dust Cover ............................................................... ...................................... 1
.................. L100-WT ................... Warning Tag (not shown) ........................................ ...................................... 1
Note:
When ordering replacement chain (Index #12, #37), specify length.